background image

VCC 

Series

Specific Product Precautions 3

Be sure to read this before handling the products.

Refer to back page 50 for Safety Instructions and pages 17 to 19 for 2 Port Solenoid 

Valve for Fluid Control Precautions.

Piping

Caution

e If the union nut is loose, tighten it by hand temporarily. Then, 

fix  the  body  with  the  tightening  tool,  and  tighten  the  union 
nut with an appropriate wrench, applying the torque shown 
below.

2) Detaching of the tubing
a  Push  in  the  release  button  sufficiently,  pushing  the  collar 

evenly.

b Pull the tube out while pressing so that the release button is 

not returned. If the release button is not pressed sufficiently, 
gripping  will  instead  increase  and  it  will  become  harder  to 
pull out.

c Before reusing the detached tube, first cut off the portion of 

tubing  that  had  been  gripped.  Using  the  portion  of  tubing 
that had been gripped will lead to air leakage and the tube 
will become harder to detach.

3. Joining a metal rod accessory

After joining a metal rod accessory (KC series, etc.) to a One-
touch fitting, do not use a tube, resin plug, reducer, etc, as it 
may result in the tube falling out. 

4.  When  attaching  a  tube,  resin  plug,  metal  rod,  etc., 

do  not  attach  while  pressing  on  the  release
bushing.

5.  When  using  another  brand  tubing,  check  whether 

the  tubing  material  and  outer  diameter  precision
meet the following specifications.

1) Nylon tubing

within 

±

0.1 mm

2) Soft nylon tubing

within 

±

0.1 mm

3) Polyurethane tubing           within 

±

0.15 mm, -0.2 mm 

If  tubing  outer  diameter  tolerance  is  not  met,  do  not  use  if 
tubing inner diameter differs from our brand.
This may result in inability to join, leakage, the tube falling out, 
and damage to the fitting. 

Design

Warning

1. Leakage detection port

The valve has leak detection area to completely separate the 
fluid area and pilot pressure area. If leakage is found, valve re-
placement  and  maintenance  are  necessary  immediately.  Flu-
ids that solidify or being cured may block the leak detection so 
port and leak may not be detected.

2. If  applying  high  voltage  to  the  fluid,  it  must  be 

earthed by using the bolt to mount the base.

Do not use sealing tape when piping, as it may insulate.

Piping

Caution

1. Piping to pilot port

Condensation  may  be  formed  in  the  piping  to  the  pilot  port, 
due to factors such as its length. The life of the valve will be 
shortened if condensed moisture enters the pilot port. To pre-
vent  condensation,  the  installation  of  a  quick  exhaust  is  rec-
ommended. 

2. Tube attachment/detachment for One-touch fittings/

stainless steel fittings

1) Attaching of the tubing
a  Divide  a  tube  with  no  external  flaws  at  a  right  angle.  Use 

tube cutter TK-1, 2, or 3 when dividing the tube. Do not use 
pliers,  nipper  pliers,  scissors,  etc.  This  may  result  in 
flattening and an inability to join, or the tube falling out and 
air leakage.

b The outer diameter of polyurethane tubing will expand when 

internal pressure is applied, and so you may not be able to 
reattach One-touch fittings. Check the tubing outer diameter 
of all tubing other than for the release bushing, and reattach 
the One-touch fittings without dividing the tubing if the outer 
diameter  precision  is  more  than 

±

0.15  mm.  When

reattaching the One-touch fittings, check whether the tubing 
can smoothly pass through the release bushing.

c Grasp  the  tubing,  slowly  push  it  straight  (0  to  5

°

)  into  the 

One-touch fitting until it comes to a stop.

d Once pushed all the way in, gently pull the tubing back, and 

check  that  it  hasn’t  come  all  the  way  out.  If  not  firmly 
inserted all the way in, it may result in air leakage and the 
tube falling out.

Selection

Caution

1. Operating fluid

Eliminate  all  solid  material  larger  than  150 

µ

m  in  the  fluid  to 

avoid valve failure.

Lubrication

Caution

1. Do not lubricate the valve.

The valve uses white vaseline as lubricant. 

Fitting size

Appropriate tightening

rotations

Equivalent tightening torque

N·m

VCK

06

VCK

08

VCK

10

VCK

12

1.5 to 2.0
1.5 to 2.0
1.5 to 2.0
1.5 to 2.0

3 to 8
4 to 9
6 to 9

9 to 12

6

2021-06-10 14:35

DG018865

Summary of Contents for VCC Series

Page 1: ...Doc no VCC1 OML0002 B PRODUCT NAME Valve for Water and Chemical Base Fluids 2 3 Port Air Operated Valve MODEL Series Product Number VCC series ...

Page 2: ... Instructions P2 3 Specific Product Precautions P4 4 How to Order P8 5 Specifications Weight P10 6 Dimensions P11 7 Special Tools P16 8 Disassembly Assembly Maintenance Procedure P18 9 Replacement Parts P 20 10 Trouble shooting P24 1 ...

Page 3: ... failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to remove product...

Page 4: ...oduct or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products Compliance Requirements 1 The use of SMC products with production equipm...

Page 5: ...bon powder is generated by the compres sor it may adhere to the inside of the valves and cause a malfunction Refer to Best Pneumatics No 5 for further details on com pressed air quality 4 Ambient environment Use within the operable ambient temperature range Confirm the compatibility between the product s composition materials and the ambient atmosphere Be sure that the fluid used does not touch th...

Page 6: ... Be careful regarding clogging of filters and strainers 2 Replace filter elements after one year of use or earlier if the pressure drop reaches 0 1 MPa 3 Clean strainers when the pressure drop reaches 0 1 MPa 2 Storage In case of long term storage after use with heated water thor oughly remove all moisture to prevent rust and deterioration of rubber materials etc 3 Exhaust the drain from an air fi...

Page 7: ...diately Flu ids that solidify or being cured may block the leak detection so port and leak may not be detected 2 If applying high voltage to the fluid it must be earthed by using the bolt to mount the base Do not use sealing tape when piping as it may insulate Piping Caution 1 Piping to pilot port Condensation may be formed in the piping to the pilot port due to factors such as its length The life...

Page 8: ...the O rings of the VCC series is higher Therefore when disassembly or rearrangement of the product is performed leak age may occur if the O rings are not replaced If dis assembly or rearrangement is performed replace the O rings with new O rings 6 If disassembly rearrangement or maintenance is performed perform sufficient safety checks before operating the system In addition SMC assumes no respons...

Page 9: ...number No 3 port valves used 2 pcs colors 4 pcs colors 00 02 04 Pilot port fitting size ø4 One touch fitting Antistatic ø6 One touch fitting Antistatic C4 C6 VCC12 D 00 VCC13 00 VCC12 D 02 F VCC13 02 F 2 port valve mountable number No 2 port valves used 2 pcs colors 4 pcs colors 00 02 04 Note Maximum mountable valve number 40 pcs in total of 2 port and 3 port valves Valves must be mounted in the r...

Page 10: ... No 2 port valves used 2 pcs colors 4 pcs colors 00 02 04 3 port valve mountable number No 3 port valves used 2 pcs colors 4 pcs colors 00 02 04 Valve for installation is not included in the manifold model Gate valve and cleaning valve 2 port valve for installation are not included They are ordered separately Gate valve is equivalent to 2 port valve When cleaning valve number is an even number use...

Page 11: ... 9 1 5 Passage number Fluid Operating pressure range Withstand pressure Pilot pressure Orifice diameter Flow rate characteristics Fluid temperature Ambient temperature Lubrication Mounting orientation Valve leakage MPa MPa MPa mm Kv Cv C C cm3 min Construction Fluid contact material Applicable tubing Fluid Max operating pressure at 20 C Ambient and fluid temperature Nylon Fluoro tubing Water Chemi...

Page 12: ...2 5 8 5 Pilot port Leakage detection port IN port OUT port 30 Recommended surface roughness of inner surface where the valve is inserted is Rz6 3 1 2 to 2 hole 3 8 hole 4 hole 4 hole ø23 0 05 ø22 5 0 05 48 0 1 40 5 0 1 32 7 0 05 ø24 0 05 1 2 hole 45 9 0 1 38 4 0 1 23 0 1 16 5 0 1 R0 2 55 0 05 ø22 0 05 C 1 M26 x 1 5 2 5 8 5 Pilot port Leakage detection port RETURN port IN port OUT port 30 30 30 30 ...

Page 13: ...r M5 mounting 58 6 6 50 G1 4 Rc1 4 RETURN 3 port M5 leakage detection port 19 11 38 4 23 70 30 0 5 to 2 Part number for sub base VCC13 S Sub base material is aluminum hard anodized containing PTFE 02 02F Rc1 4 G1 4 Part number for sub base VCC12 S Sub base material is aluminum hard anodized containing PTFE 02 02F Rc1 4 G1 4 VCC13 02 F VCC12 D 02 F Single valve unit Dimensions Rc1 8 pilot 12 port G...

Page 14: ... L2 L1 8 30 31 100 120 3 port valve 2 port valve Pilot port C4 ø4 One touch fitting C6 ø6 One touch fitting G1 4 RETURN port G1 4 IN port 4 x ø9 for M8 mounting n 10 8 6 4 2 Manifold Dimensions 50 142 2 144 2 120 20 67 5 69 5 64 9 G1 4 OUT port 122 2 124 2 100 67 5 69 5 50 20 G1 4 OUT port 64 9 10 5 8 50 Leakage detection port 0 5 to 2 0 5 to 2 0 5 to 2 0 5 to 2 122 2 124 2 142 2 144 2 10 10 75 25...

Page 15: ...ightening torque Tighten within 10 1 N m Approx G A p p r o x F VCKK 40 swivel elbow Width across flats E Width across flats 14 øB ø11 G1 4 ø8 6 Approx C 18 8 13 8 11 8 5 8 2 8 0 5 Tightening torque Tighten within 10 1 N m After tightening manually tighten 1 5 to 2 more turns Equivalent tightening torque T 40 SUS316L Stainless steel fittings Mounting female thread recommended dimensions Dimensions...

Page 16: ...y tighten 1 5 to 2 more turns Equivalent tightening torque T Tightening torque Tighten within 10 1 N m Approx H VCKL1209 02F VCKL1008 02F VCKL1075 02F VCKL0806 02F VCKL0604 02F Part no Indication of A 12 9 10 8 10 75 8 6 6 4 øB 13 11 11 9 7 C 43 5 42 5 42 5 40 38 5 D 33 33 33 32 32 E 30 5 30 30 27 5 27 5 F G 10 9 9 8 8 19 17 17 14 12 H T 18 5 18 5 18 5 16 16 9 to 12 N m 6 to 9 N m 6 to 9 N m 4 to ...

Page 17: ...leaning Valve Element VCC G A VCC G C VCC G B for socket wrench VCC12 D 2 port valve VCC13 3 port valve 4 x ø1 8 ø 2 1 M16 x 1 5 ø8 104 ø25 For attaching detaching valve Knurled ø 2 1 4 x ø1 8 A type 6 3 square drive Socket wrench 24 ø28 Knurled ø 1 3 4 4 x ø1 8 105 ø19 ø8 Knurled For 3 port valve For 2 port valve 16 ...

Page 18: ...D 1 2 VCC G D 1 VCC G D 1 113 VCC G D 1 VCC G D 2 97 For extending the socket VCC G D 1 Applicable fitting VCK 1209 1008 1075 Width across flats 19 60 14 13 25 5 9 20 5 50 14 Width across flats 17 Union Nut Socket VCC G D 2 Applicable fitting VCK 0806 0604 17 ...

Page 19: ...ort valve There is a possibility of damaging threads if tightening exceeds the tightening torque range VCC12 D 00 2 port valve VCC13 00 3 port valve Procedure q Loosen the orifice body with a tool and remove it w Clean the valve e Assemble a new orifice body Cleaning Valve Element Special tool part no VCC G C VCC13 00 3 port valve VCC12 1A 1 Orifice body assembly VCC13 1A 1 Orifice assembly Jig VC...

Page 20: ...tion for cleaning Mount the valve so that the arrow comes to IN port position Apply vaseline commercially available on the O ring surface and in sert straight Note the direction shown on the label After mounting the indicator lamp cover tighten the mounting nut to a tightening torque of 2 5 to 3 5 N m of tightening torque Procedure q Loosen the mounting nut with a tool to remove w Remove the indic...

Page 21: ...ouch fitting ø6 One touch fitting O ring O ring assembly between port blocks O ring One touch fitting O ring O ring O ring O ring HNBR Special FKM Special FKM Special FKM 1 1 1 1 2 2 1 set unit 1 set unit 1 set unit 1 set unit C w D t C t D o F e D e D r Symbol Component Special FKM Material Qty Order qty Note Note Note Note Note Note Note Note M5 x 20 Hexagon socket head cap screw Tightening torq...

Page 22: ... display cover PEEK resin Special PTFE Special FKM POM Special FKM Special FKM Special FKM Special FKM Special FKM PEEK resin Special FKM Special FKM HNBR Special FKM PEEK resin Special FKM Special FKM Special FKM Special FKM HNBR Special FKM Aluminum A PET Special FKM A PET 1 1 1 1 1 2 1 1 2 1 1 1 2 1 2 2 1 1 1 1 1 3 2 3 1 1 1 10 1 set unit 1 set unit 1 set unit 1 set unit 1 set unit 1 set unit 1...

Page 23: ...u i o q w q w e r q w e A E F G B D E F H J K C Part no Symbol Manifold block O ring Tie rod for adding stations Clip One touch fitting U side end plate D side end plate Plug O ring Manifold block Port block O ring O ring O ring D side end plate Plug O ring Tie rod for adding stations Clip One touch fitting U side end plate Hexagon socket head cap screw with M5 x 20 SW Hexagon socket head cap scre...

Page 24: ...1008 02F H K VCKL1209 02F H K VCKL0604 02F H K VCKL0806 02F H K VCKL1075 02F H K VCKL1008 02F H K VCKL1209 02F H KFN 06 X2 KFN 08 X2 KFN 10 X2 KFN 12 X2 KFS 06 KFS 08 KFS 10 KFS 12 VCKK 4 1 Part no Symbol Description Union nut Sleeve Gasket L M N C3604BD Ni plated Nylon Nylon 1 1 1 1 set unit 1 set unit 10 set unit Conforming item Material Qty Order qty SUS316L Stainless Steel Fitting 23 ...

Page 25: ...e P19 2 5 3 5Nm 3 The permanent deformation compressed of O ring material special FKM The permanent deformation compressed is large due to the characteristics of the O ring so the compression is reduced leading to leakage of fluid from the OUT port Replace the O ring with new one Maintenance pats list P21 2 The RETURN port has a leakage When the 3 port valve is turned on 1 Gelling or clogging of p...

Page 26: ...lure and pilot air leakage from the leakdetectingport Replace the O ring with new one Maintenance pats list P21 Apply Vaseline to the O ring at the external face of the valve and to the inside of the base Disassembly Assembly procedure P19 2 Internal sealing failure of valve The sealing failure of the sliding part of the valve piston causes the pilot air leakage from the leak detecting port Replac...

Page 27: ...P20 1 2 0 2Nm 2 The permanent deformation compressed of O ring material special FKM The permanent deformation compressed is large due to the characteristics of the O ring so the compression is reduced leading to leakage of fluid from the between the port block Replace the O ring with new one Maintenance pats list P21 The permanent deformation compressed of the VCC series O ring is large due to the...

Page 28: ...14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2021 SMC Corporation All Rights Reserved ...

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