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SMC Networks MSQ Series, Operation Manual

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SMC Networks MSQ Series Operation Manual Download Page 2

 

 

 

 

Contents

 

 

Safety Instructions

 

 

Outline 

Specifications 

 

 

Mass 

    Effective torque 
 

Internal construction and parts

 

 

Basic circuit 

   

Circuit structure 

    Recommended models 
 

Mounting 

    Load restrictions 
    Flange application 
    Direction and Angle of Rotation (Adjusting bolt, Internal shock absorber type) 
    Rotating range examples (Adjusting bolt, Internal shock absorber type) 
    Rotating direction and rotating angle (External shock absorber type) 
    Piping 
    Air supply 
 

Setting of rotation time 

    Moment of inertia 
    Calculation formulae for moment of inertia 
    Kinetic energy 

  Auto switch type for rotary table 
   

Auto switch specification 

 

 

Mounting of auto switch 

   

Proper auto switch mounting position at rotation end 

    Internal structure and operation principle 
 

External stopper 

    Mounting position of external stopper 

  Maintenance and Inspection 

    Regular inspection 
    Replacement procedure of the seal kit 

Troubleshooting 

 

 
 
 

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Summary of Contents for MSQ Series

Page 1: ...Doc no MSQB OM00004 E PRODUCT NAME Rotary Table MODEL Series Product Number MSQ 10 to 200 ...

Page 2: ...gle External shock absorber type Piping Air supply Setting of rotation time Moment of inertia Calculation formulae for moment of inertia Kinetic energy Auto switch type for rotary table Auto switch specification Mounting of auto switch Proper auto switch mounting position at rotation end Internal structure and operation principle External stopper Mounting position of external stopper Maintenance a...

Page 3: ...nt failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to remove produ...

Page 4: ...tance or replacement parts Please consult your nearest sales branch 2 For any failure or damage reported within the warranty period which is clearly our responsibility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product 3 Prior to using SMC products please re...

Page 5: ...possibility of a reduction in the circuit air pressure caused by a power failure When an actuator is used as clamping mechanism there is a danger of workpiece dropping if there is a decrease in clamping force due to a drop in circuit pressure caused by a power failure Therefore safety equipment should be installed to prevent damage to machinery and bodily injury Consider the possibility of power s...

Page 6: ...luding additional machining This may cause human injury and or an accident Refer to the Auto Switches Precautions when using with an auto switch Do not use below the adjustment range specified for the product If the product is used below the specified speed adjustment range it could cause the product to stick slip or the movement to stop Do not apply external torque to the product that exceeds the...

Page 7: ...ry and equipment Do not perform additional machining to the product Additional machining to the product can result in insufficient strength and cause damage to the product This can lead to possible human injury and damage to the surrounding equipment Do not enlarge the fixed throttle by modifying the pipe connectors If the hole diameter is enlarged the product s rotation speed will increase causin...

Page 8: ... may result in the torque of the rotary table causing excessive radial load to act on the output axle and equipment breakage may occur Install a stopper on the rotation motion side or increase the value of θat the operation end to make sure the load generated does not exceed the allowable value for the product Do not use springs etc to add force in the rotational movement direction When rotational...

Page 9: ... 6 for handling one touch fittings Preparation before piping Before piping is connected it should be thoroughly blown out with air flushing or washed to remove chips cutting oil and other debris from inside the pipe Wrapping of pipe tape When screwing piping or fittings into ports ensure that chips from the pipe threads or sealing material do not enter the piping Also if pipe tape is used leave 1 ...

Page 10: ...ic oils including organic solvents salt or corrosive gases etc as it can cause damage or malfunction When extremely dry air is used as the fluid degradation of the lubrication properties inside the equipment may occur resulting in reduced reliability or reduced service life of the equipment Please consult with SMC Install an air filter Install an air filter upstream near the valve Select an air fi...

Page 11: ...nt may occur Maintenance work If handled improperly compressed air can be dangerous Assembly handling repair and element replacement of pneumatic systems should be performed by a knowledgeable and experienced person Drain flushing Remove drainage moisture from air filters regularly Removal of equipment and supply exhaust of compressed air When components are removed first confirm that measures are...

Page 12: ... as short as possible Reed As the length of the wiring to a load gets longer the rush current at switching ON becomes greater and this may shorten the product s life The switch will stay ON all the time 1 Use a contact protection box when the wire length is 5m or longer 2 Even if an auto switch has a built in contact protection circuit when the wiring is more than 30m long it is not able to adequa...

Page 13: ...r a specified voltage although an auto switch may operate normally the load may not operate Therefore the formula below should be satisfied after confirming the minimum operating voltage of the load Supply Internal voltage Minimum operating voltage drop of auto switch voltage of load 2 If the internal resistance of an LED causes a problem select an auto switch without an indicator light Solid stat...

Page 14: ...ulation of wiring Be certain that there is no faulty wiring insulation contact with other circuits ground fault improper insulation between terminals etc Damage may occur due to excess current flow into the auto switch Do not wire with power lines or high voltage lines Wire separately from power lines or high voltage lines avoiding parallel wiring or wiring in the same conduit with these lines Con...

Page 15: ...eater than that specified will damage the LED and it will no longer operate Applicable models D 93 A93V Solid state 1 If connections are reversed on a 2 wire type auto switch the auto switch will not be damaged if protected by a protection circuit but the auto switch will always stay in an ON state However it is still necessary to avoid reversed connections since the auto switch could be damaged b...

Page 16: ...h SMC if switches are used where there are temperature cycles other than normal temperature changes as there may be adverse affects inside the auto switches Do not use in an environment where there is excessive impact shock Reed When excessive impact 300m s2 or more is applied to a reed auto switch during operation the contacts may malfunction and generate or cut off a signal momentarily 1ms or le...

Page 17: ...nly Perform the following maintenance periodically in order to prevent possible danger due to unexpected auto switch malfunction 1 Secure and tighten auto switch mounting screws If screws become loose or the mounting position is dislocated retighten them after readjusting the mounting position 2 Confirm that there is no damage to lead wires To prevent faulty insulation replace auto switches or rep...

Page 18: ...h external shock absorber Each rotation end 3 Note3 Maximum Rotation With adjustment bolt 190 With internal shock absorber With external shock absorber 96 186 Rotation Time Adjustmen t Range With adjustment bolt 0 2 to 1 0s 90 0 2 to 1 5s 90 0 2 to 2 0s 90 0 2 to 2 5s 90 With internal shock absorber 0 2 to 0 7s 90 0 2 to 1 0s 90 With external shock absorber 0 2 to 1 0s 90 Note4 Cylinder bore size ...

Page 19: ...70 100 200 Basic Type With adjustment bolt 500 940 1230 1990 2880 4090 7580 With internal shock absorber 510 940 1230 2010 2890 4100 7650 With external shock absorber 90 specification 600 1150 1460 2390 180 specification 570 1090 1390 2280 g Size 10 20 30 50 High precision type With adjustment bolt 530 1040 1350 2150 With internal shock absorber 540 1040 1350 2170 With external Shock absorber 90 s...

Page 20: ...ssed round head screw 4 21 Round head no 0 Philips screw 1 20 Bearing 1 High precision type 2 angular duplex bearing 19 Bearing 1 18 Piston seal 4 17 Wear ring 4 16 Magnet 2 15 Bearing retainer 1 14 Table 1 13 Gasket End cover 1 12 Gasket Cover 1 11 Push nut 2 10 Cushion pad 2 Not required for models with shock absorber 9 Adjustment bolt or shock absorber 2 8 Compact hexagon nut 2 7 Pinion 1 6 Pis...

Page 21: ...w 6 22 Hexagon socket head cap screw 6 21 Round head no 0 Philips screw 1 20 Bearing 1 19 Needle bearing 1 18 Piston seal 4 17 Wear ring 4 16 Magnet 2 15 Bearing retainer 1 14 Table 1 13 O ring 4 12 Gasket 4 11 Seal retainer 2 10 Cushion pad 2 Not required for models with shock absorber 9 Adjustment bolt or shock absorber 2 8 Hexagon nut 2 7 Pinion 1 6 Piston 2 5 End cover 1 4 Seal 1 3 Plate 1 2 C...

Page 22: ...ad cap screw 6 21 Hexagon thin socket head bolt Size10 Round head Philips screw 4 20 Round head no 0 Philips screw 1 19 Bearing 1 High precision type 2 angular duplex bearing 18 Bearing 1 17 Piston seal 4 16 Wear ring 4 15 Magnet 2 14 Bearing retainer 1 13 Table 1 12 Gasket End cover 1 11 Gasket Cover 1 10 Push nut 2 9 Shock absorber holder 1 8 Arm 90 2 pcs 180 1 piece 7 Pinion 1 6 Piston 2 5 End ...

Page 23: ...n Figure 1 below Recommended models Recommended models for the standard circuit in Figure 1 are shown in Table 5 below Table 5 Recommended models Size Solenoid valve CV value Speed controller Tubing 10 0 15 to 0 2 AS2000 series Ø4 Ø6 20 30 50 70 0 2 to 1 0 Ø6 Ø8 100 200 22 Fig 1 Basic circuit Air filter Rotary actuator Solenoid valve Regulator Speed controller ...

Page 24: ...Fr M Nm Fsa Fsb Fr M Nm 10 78 74 78 2 4 10 107 74 86 2 9 20 137 137 147 4 0 20 197 137 166 4 8 30 363 197 196 5 3 30 398 197 233 6 4 50 451 296 314 9 7 50 517 296 378 12 0 70 476 296 333 12 0 100 708 493 390 18 0 200 1009 740 543 25 0 Flange application Table 7 shows L dimension of the body When JIS standard hexagonal socket head cap screw is used bolt head fits into counter bore Table 7 Bolt dime...

Page 25: ...o the setting example of the rotation angle range Fig 4 Table 8 shows adjusting angle per one rotation of adjust bolt internal absorber Table 8 With adjustment bolt With internal shock absorber Size 10 20 30 50 70 100 200 Rotation adjustment per single rotation of rotation adjustment screw 10 2 7 2 6 5 8 2 7 0 6 1 4 9 Note Since the end of adjust bolt of Series MSQ has a built in rubber cushion wh...

Page 26: ...les Adjustment bolt Internal shock absorber type Various rotation ranges are possible as shown in the drawings below using adjustment bolts A and B The drawings show the rotation range of the positioning pin hole 25 Fig 6 ...

Page 27: ... angle the rotation ends can be set within the range shown in the diagram by regulating the shock absorber Note The drawings show the rotation range for the top positioning pin hole of the table The pin hole position in the drawings shows the counter clockwise rotation end when the shock absorbers are tightened equally and the rotation is adjusted to180 and 90 26 Fig 7 ...

Page 28: ...ce Do not make the diameter of this hole larger by additional processing If the hole diameter is made larger rotation speed and impact will increase which may cause breakage of the product Preparation before piping a Before piping is connected it should be thoroughly blown out with air to remove dust and scale from inside the pipe Dust and scale on the inlet side of the filter can be removed but t...

Page 29: ...the object The actuator stops at the rotation end but due to inertia a large shock kinetic energy is applied to the rotary table The kinetic energy can be calculated using the formula below 2 2 1 I E E Kinetic energy J I Moment of inertia 2 m kg ω Angular speed s rad There is a threshold of kinetic energy that a rotary actuator allows Therefore by finding the moment of inertia it is possible to fi...

Page 30: ...ndicular to the plate through the center of gravity 8 When the rotational axis and load center of gravity are not consistent 4 Round plate Including column Position of rotational axis Through the center axis 9 Gear transmission 5 Solid sphere Position of rotational axis Through the center of diameter a I m 2 12 a a b I m 2 12 a a b I m 12 2 2 b a I Moment of inertia kg m m Load mass kg 2 I m 2 2 r...

Page 31: ...nergy Size Allowable kinetic energy J Adjusting bolt Internal shock absorber External shock absorber Low energy High energy 10 0 007 0 039 0 161 0 231 20 0 025 0 116 0 574 1 060 30 0 048 0 116 0 805 1 210 50 0 081 0 294 1 310 1 820 70 0 240 1 100 100 0 320 1 600 200 0 560 2 900 E Allowable kinetic energy J θ Rotation range rad I Moment of inertia kg m2 During uniform acceleration the angular accel...

Page 32: ...AC DC 48V or less 40mA AC DC 100V or less 20mA D A93 D A93V DC24V 5 to 40mA D A93 2 4V or less up to 20mA 3V or less up to 40mA D A93V 2 7V or less Provided Relay PLC AC100V 5 to 20mA 2 7V or less D A96 D A96V DC4 to 8V 20mA 0 8V or less Provided IC circuit Lead wire D A90 V and D A93 V Oil proof vinyl cabtire cord Ø2 7 0 18mm2 2 core brown blue 0 5m D A96 V Oil proof vinyl cabtire cord Ø2 7 0 15m...

Page 33: ...D M9PW D M9PWV PNP type D M9B D M9BV D M9BW D M9BWV DC24V DC10 to 28V 2 5 to 40mA 4V or less 0 8mA or less DC24V Relay PLC Lead wire D M9B V Flexible vinyl sheath cable 2 7 3 2 ellipse 0 15mm2 2 core brown blue 0 5m D M9N V D M9P V Flexible vinyl sheath cable 2 7 3 2 ellipse 0 15mm2 3 core brown black blue 0 5m Isolation resistance 50MΩ or more at DC500VM between lead wire and case Withstand volta...

Page 34: ... 10 or less 39 66 33 5 or less 30 190 39 68 43 10 or less 43 72 29 5 or less 50 190 49 83 33 10 or less 53 87 22 5 or less 70 190 54 95 30 10 or less 58 99 21 5 or less 100 190 61 108 27 10 or less 65 112 18 5 or less 200 190 81 139 21 10 or less 85 143 15 5 or less Operating range θm Value of the operating range Lm of a single auto switch converted to an axial rotation angle Hysteresis range Valu...

Page 35: ... in the direction indicated by the arrows in Fig 13 the piston moves and the table rotates clockwise At this point magnet A goes out of switch A s operation range to turn off switch A Then the piston moves further and the magnet goes into switch B s operation range to turn on switch B 34 Fig 13 ...

Page 36: ... table itself This will lead to damage to the table and bearings Caution for using external stopper Angle adjustment is available for MSQ series rotary actuator When using an external stopper set in a position so that that the adjusting bolt does not collide into the piston 35 Fig 14 Install the stopper at a sufficient distance from the table centre The external stopper becomes a fulcrum resulting...

Page 37: ...to the bearing Table 14 Replacement parts Adjustment bolt type Internal shock absorber type Seal kit No Description Qty No Description Qty No Description Qty No Description Qty 4 Seal 1 4 Seal 1 4 Seal 1 4 Seal 1 12 Gasket 1 12 Gasket 1 12 Gasket 1 12 Gasket 1 13 Gasket 1 13 Gasket 1 13 Gasket 1 13 Gasket 1 17 Wear ring 4 17 Wear ring 4 17 Wear ring 4 17 Wear ring 4 18 Piston seal 4 18 Piston seal...

Page 38: ... assembly 4 Push piston assembly from one side to pull out two piston assemblies from the body Do not scratch the piston seals when pulling out the piston 5 Take out the bearing from the body On size 70 100 and 200 the bearing cannot be removed as the bearing is press fitted 37 Fig 15 Cover assembly End cover assembly Hexagon socket head cap screw Size10 Cross recessed round head screw Size20 30 5...

Page 39: ...ce GR S 010 Piston packing groove Piston seal Cover seal End cover gasket Seal O ring Size 70 100 200 Body assembly Apply grease after wiping the inside of the cylinder with alcohol and mount the bearing on the housing Piston assembly Pay attention to the installation direction of the piston seal as the direction is specified Then mount the piston seal to the piston taking care not to damage the p...

Page 40: ...ig 19 Size 10 20 30 50 Adjust bolt Internal shock absorber type Size 70 100 200 Adjust bolt Internal shock absorber type Size 10 20 30 50 External shock absorber type End cover Seal washer Compact hexagon nut Adjustment bolt Plug Gasket End cover End cover Plug Gasket End cover End cover Hexagon nut Adjustment bolt Seal washer Plug Gasket O ring ...

Page 41: ... prevent the seals from being damaged Pay attention to the insertion direction of the piston and the body as they are specified Figure 20 3 Hold the piston in place and install the pinion gear on the piston Figure 21 shows the piston position and Figure 22 shows the pinion gear assembly angle 40 Fig 20 Fig 22 Fig 21 Piston assembly Push nut side Size 10 Size 20 30 50 70 100 200 ...

Page 42: ...est and check that there is no air leakage 41 Cover assembly End cover assembly Hexagon socket head cap screw Hexagon socket head cap screw Push nut side Piston Fig 24 Fig 25 Size 10 Cross recessed round head screw Size 20 30 50 Hexagon thin socket head bolt Size 70 100 200 Hexagon socket head cap screw Hexagon socket head cap screw Table Bearing retainer Bearing Body Fig 23 ...

Page 43: ...n table and the item used with it are not aligned Align the two centers or use a flexible fitting Insufficient output due to a low supply pressure To obtain stable operation adjust the supply pressure to make the load ratio appropriate Speed controller is restricted too much Adjust the speed controller so that the rotating marks will be in the adjusting range Extreme rotating angle changes Interna...

Page 44: ... with the piston Set the rotation end with an external stopper Do not apply external torque to the product that exceeds the rated output Excessive external torque was applied to the rotary table Insufficient rotating Angle The adjustment bolt for angle adjustment is set at a smaller angle than required Set the adjustment bolt correctly The auto switch will not operate or operates incorrectly The a...

Page 45: ... Fully revised following product review E Added a note of caution 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2011 SMC Corporation All Rights Reserved ...

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