SMC Networks ISE10 Series Operation Manual Download Page 50 | Manualshive

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-49-

No.PS

※※

-OMM0005-G

Troubleshooting

○Troubleshooting

Applicable Pressure switch:

ZSE10(F)/ISE10

If the cause of the failure cannot be identified and normal operation can be recovered by replacement with a
new Pressure switch, this indicates that the Pressure switch itself is faulty. Pressure switch damage can be
caused by the operating environment (network construction, etc.), therefore contact SMC.

Yes

No

The Pressure

switch does not

operate correctly

Refer to Fault

No.1

The switch output

is ON

The indicator LED

is ON

The indicator LED

operates incorrectly

The switch output

is OFF

The switch output

is chattering

The indicator LED

is OFF

The indicator LED

is OFF

The indicator LED

is ON

The product is

faulty

Refer to Fault

No.2

Refer to Fault

No.1

Refer to Fault

No.4

Refer to

reference No.3

The product is

faulty

The product is

faulty

Analogue output is

not provided

(specified accuracy

is not satisfied)

Refer to Fault

No.6

Slow switch

output response

Refer to Fault

No.5

An Error is

displayed

Refer to Fault

No.7

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Summary of Contents for ISE10 Series

Page 1: ...No PS OMM0005 G PRODUCT NAME Digital Pressure Switch MODEL Series Product Number ZSE10 F ISE10 ...

Page 2: ...ion selection mode 22 Default setting 22 F0 Units selection function 24 F1 Setting of OUT1 25 F2 Setting of OUT2 28 F3 Response time 30 F4 Auto preset function 31 F6 Fine adjustment of display value 33 F11 Display resolution 34 F80 Power saving mode 35 F81 Security code 36 F90 Setting of all functions 37 F97 Copy function 39 F98 Check of output 41 F99 Reset to the default setting 43 Other Settings...

Page 3: ... of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to r...

Page 4: ...o the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product due to the use of the ...

Page 5: ...mful fluids Fire malfunction or damage to the product can result Verify the specifications before use Do not operate in an atmosphere containing flammable or explosive gases Fire or an explosion can result This product is not designed to be explosion proof Do not use the product in a place where static electricity is a problem Otherwise it can cause failure or malfunction of the system If using th...

Page 6: ...Do not exceed the specified maximum allowable load Otherwise it can cause damage or shorten the lifetime of the Pressure switch Design the product to prevent reverse current when the circuit is opened or the product is forced to operate for operational check Reverse current can cause malfunction or damage to the product Input data to the Pressure switch is not deleted even if the power supply is c...

Page 7: ...rce 35 N or less Hold the body when handling to avoid the damage of the Pressure switch which lead to cause the failure and malfunction For piping of the Pressure switch hold the piping with a spanner on the metal part of the piping Piping attachment Holding other part with spanner leads to damage the Pressure switch The tightening torque of piping must be 1 Nm for M5 This is equivalent to approxi...

Page 8: ...he system to prevent reverse current when the product is forced to operate for operational check Depending on the circuit used insulation may not be maintained when operation is forced allowing reverse current to flow which can cause malfunction and damage the product Keep wiring as short as possible to prevent interference from electromagnetic noise and surge voltage Do not use a cable longer tha...

Page 9: ...cuit the load Although error is displayed when the Pressure switch load is short circuit generated excess current lead to cause the damage of the Pressure switch Do not press the setting buttons with a sharp pointed object It may damage the setting buttons If using the product to detect very small pressure rates warm up the product for 10 to 15 minutes first There will be a drift on the display an...

Page 10: ... 9 No PS OMM0005 G Model Indication and How to order ...

Page 11: ...er Description Part number Remarks Panel mount adapter ZS 39 B Panel mount adapter Front protective cover ZS 39 D Front protective cover ZS 39 01 Lead wire with connector connector cover ZS 39 5G 5 cores 2 m R1 8 conversion adapter ZS 39 N1 NPT1 8 conversion adapter ZS 39 N2 DIN rail mounting adapter ZS 39 R Made to Order ...

Page 12: ...T2 is ON LED display Displays the current status of pressure setting mode and error code button UP Selects the mode or increases the ON OFF set value Press this button to change to the peak display mode button DOWN Selects the mode or decreases the ON OFF set value Press this button to change to the bottom display mode button SET Press this button to change to another mode and to set a value ...

Page 13: ...ine adjustment of display value Fine adjustment of display value A displayed pressure value can be adjusted within the range of 5 R D 5 of the displayed value It is used if a true pressure value is known or to correct the difference of a displayed value of the measurement equipment nearby which measures the same pressure F S full span full scale Abbreviation for full span or full scale this means ...

Page 14: ...put O Operating mode There are two choices hysteresis mode and window comparator mode Output impedance The resistance value of a component between the voltage output element and the analogue voltage output It is indicated as a resistance value which is converted in accordance with the condition in which resistance is directly connected to the voltage output element There may be an error in the out...

Page 15: ...utput range n1L to n1H or n2L to n2H Refer to List of output modes on page 27 Ripple A type of chattering S Setting of function Refer to Function selection mode Setting pressure range The pressure range within which the switch output can be set Slave Pressure switch A Pressure switch whose settings are copied to when using the copy function Switch output Alternatively called ON OFF output U Units ...

Page 16: ... equivalent to approximately 1 6 extra tightening after manual tightening and 7 to 9 Nm for R1 8 and NPT1 8 Mount with the set screws M3 size 2 pcs supplied for direct installation The required tightening torque of the mounting screws is 0 5 to 0 7 Nm Mounting with panel mount adapter Panel mount adapter Front protective cover Model ZS 39 D ...

Page 17: ...hen mounting Mounting on DIN rail adapter Engage the Pressure switch with claw 2 of the DIN rail adapter then press down on to claw 1until it clicks Mounting on DIN rail Engage claw 1 of the adapter on to the DIN rail as shown 1 apply force in direction 2 then press downward 3 until claw 2 clicks on to the DIN rail Removal from DIN rail Move in the direction 1 and remove claw 1 in direction 2 as s...

Page 18: ...lectrical static charge will be a problem It can cause an error and damage to the system Allow sufficient tube length to prevent twist and tensile or moment loads from being applied to the fitting or tube When using a tube manufactured by a company other than SMC check that its outside diameter tolerance satisfies the following values 1 Nylon tube 0 1 mm maximum 2 Soft nylon tube 0 1 mm maximum 3 ...

Page 19: ...superimposed and the product specification can no longer be met This can be prevented by inserting a noise filter such as a line noise filter and ferrite core between the switch mode power supply and the product or by using a series power supply instead of a switch mode power supply Connector Connecting Disconnecting When mounting the connector insert it straight into the socket holding the lever ...

Page 20: ...ual voltage 2 V or less B PNP open collector 2 outputs Max 80 mA Residual voltage 2 V or less C NPN open collector 1 output Max 28 V 80 mA Residual voltage 2 V or less Analogue voltage output Output impedance approx 1 k E PNP open collector 1 output Max 80 mA Residual voltage 2 V or less Analogue voltage output Output impedance approx 1 k ...

Page 21: ...ings Setting the ON and OFF points of the Pressure switch Operation When the pressure exceeds a set value the Pressure switch will be turned ON When the pressure falls below the set value by the amount of hysteresis or more the Pressure switch will be turned OFF The default setting of the output set value is the central value between the atmospheric pressure and the upper limit of the rated pressu...

Page 22: ...d press it continuously to keep decreasing the set value 4 Press the button to finish the setting For models with 2 outputs P_2 or n_2 will be displayed Set as above The Pressure switch operates within a set pressure range from P1L to P1H during window comparator mode Set P1L switch lower limit and P1H switch upper limit using the setting procedure above When reversed output is selected n1L and n1...

Page 23: ...time of shipment the following settings are provided If this condition is acceptable then keep these settings To change the settings enter function selection mode F 0 Units selection function Page 24 Unit specification Model Default setting Nil or M ISE10 MPa ZSE10 F kPa P ISE10 psi ZSE10 F F 1 Setting of OUT1 Page 25 Item Description Default setting Output mode Select hysteresis mode window compa...

Page 24: ...2 5 ms F 4 Auto preset function page 31 Manual F 6 Fine adjustment of display value page 33 0 F11 Display resolution page 34 1000 split F80 Power saving mode page 35 OFF F81 Security code page 36 OFF F90 Setting of all functions page 37 OFF F97 Copy function page 39 OFF F98 Check of output page 41 Normal F99 Reset to the default setting page 43 OFF ...

Page 25: ...ress the or button in function selection mode to display F 0 Press the button Move on to select the display unit Press the button to set Return to function selection mode Setting of F 0 Units selection function completed Display unit and minimum setting unit Unit ZSE10F ZSE10 ISE10 MPa 0 001 0 001 0 001 kPa 0 1 0 1 1 kgf cm2 0 001 0 001 0 01 bar 0 001 0 001 0 01 psi 0 02 0 01 0 1 InHg 0 1 0 1 mmHg...

Page 26: ... 1 Press the button Move on to setting of output mode Press the button to set Press the button to set Move on to setting of pressure Pressure Setting Set the pressure based on the setting procedure on page 21 P becomes n when reversed output is selected P_1 n_1 Hysteresis mode P_1 Window comparator mode P1L P1H Press the button to set Move on to setting of hysteresis Select output mode Press the o...

Page 27: ...T1 completed 1 The selected parameter become effective after pressing the button 2 After setting it is possible to move to measurement mode by pressing the button for 2 seconds or longer 3 When using with OUT1 turned off select OFF in output mode Setting of Hysteresis Press the or button to select hysteresis ...

Page 28: ...h output is changed is outside the set pressure range due to switching between normal and reversed output the hysteresis will automatically be compensated The above figure shows the operation of OUT1 For the operation of OUT2 1 shown in the figure above becomes 2 Ex P_1 P_2 ...

Page 29: ...n Move on to setting of output mode Press the button to set Move on to setting of reversed output Press the button to set Pressure Setting Set the pressure based on the procedure on page 21 P becomes n when reversed output is selected P_2 n_2 Hysteresis mode P_2 Window comparator mode P2L P2H Press the button to set Select output mode Press the or button to select output mode Select reversed outpu...

Page 30: ...essing the button for 2 seconds or longer 3 If the output specification is 1 output or Analogue output the display shows and this function cannot be set 4 When Err is selected in output mode after normal and reversed display function the display will return to F 2 5 When using with OUT2 turned off select OFF in output mode Setting of Hysteresis Press the or button to select hysteresis Return to fu...

Page 31: ... by setting the response time Operation Press the or button in function selection mode to display F 3 Press the button Move on to setting of response time Press the button to set Return to function selection mode Setting of F 3 Response time completed Setting of response time Press the or button to select response time ...

Page 32: ...tton in function selection mode to display F 4 Press the button Move on to setting of auto preset Press the button to set Return to function selection mode Setting of F 4 Auto preset function completed Press the button during measurement mode to set the pressure Then press the button again to change the pressure setting while the display is flashing Setting of Auto preset Press the or button to se...

Page 33: ...eset OUT2 Press the button to set P_1 and H_1 n_1 and H_1 for reversed mode and display AP2 If OUT2 does not need to be set press the and buttons simultaneously for 1 second or longer to return to measurement mode 5 Preparation and setting of OUT2 device Prepare the device for which the pressure of OUT2 is to be set and perform the setting of OUT2 in the same way as for OUT1 After A2L is displayed...

Page 34: ...o display F 6 Press the button Move on to setting of fine adjustment of display value Press the button to set Press the button to set Return to function selection mode Setting of F 6 Fine adjustment of display value completed Setting of fine adjustment of display value Press the or button to change the set pressure value If the and buttons are pressed simultaneously for 1 second or longer while FS...

Page 35: ...f display resolution Press the button to set Return to function selection mode Setting of F11 Display resolution completed Not selectable depending on selected display units The display resolution selectable unit is MPa kPa for ZSE only kgf cm2 bar psi and inHg The display units kgf cm2 bar psi and inHg are selectable only for models with the units selection function F 0 Units selection function o...

Page 36: ...ion selection mode Setting of F80 Power saving mode completed Power saving mode 1 remains enabled until turned off In power saving mode 1 the brightness of the whole display will be reduced In power saving mode 2 any key operation will return the normal display If there is no key operation for 30 seconds or more the display will return to power saving mode only in measurement mode In power saving ...

Page 37: ... on to setting of security code Press the button to set Return to function selection mode Setting of F81 Security code completed If the security code is used it becomes necessary to enter the security code to release the key lock The security code can be decided optionally by the operator The default setting is 000 Refer to page 45 for the security code input Setting of security code Press the or ...

Page 38: ...ode on used selected Setting of each function 1 After the change to oFF unused press the button to set Return to function selection mode Press the button for 2 seconds or longer F90 Setting of all functions completed Measurement mode 1 Setting of functions Every time the button is pressed the function steps in the order of Function of settings on page 38 Set using the or button Refer to each secti...

Page 39: ...for the product with output specification of NPN2 and PNP2 7 Select reversed output OUT2 8 Setting of pressure OUT2 9 Setting of hysteresis OUT2 10 Response time All models 11 Display resolution All models 12 Auto preset function All models 13 Fine adjustment of display value All models 14 Power saving mode All models 15 Security code All models Measurement mode will return from any setting item b...

Page 40: ...s with the power supply turned off Connect the FUNC terminals of the master Pressure switch and the slave Pressure switches and then turn on the power supply The master Pressure switch is the switch from which the setting is to be copied The slave Pressure switch is the switch to which the setting is to be copied Operation Press the or button of the master Pressure switch in function selection mod...

Page 41: ... is not completed it is detected as a copy function sending receiving error Press the and buttons simultaneously for 1 second or longer to return to measurement mode Then check the wiring and specifications of the switch and retry copy function The copy can be made continuously and the copy ready status can be held even if the power supply is turned off Press the and buttons simultaneously for 1 s...

Page 42: ... If n normal output is selected press the button to set Return to function selection mode If F forcibly output is selected press the button to set If OUT2 output is not provided press the button to set after returning to n normal output Return to function selection mode If OUT2 output is provided press the button to set Check of output Press the or button to select check of output OUT1 check of ou...

Page 43: ...ection mode Press the button for 2 seconds or longer Setting of F98 Check of output completed Measurement mode If the button is pressed for 2 seconds or longer the mode is returned to measurement mode regardless of the current mode OUT2 check of output Press the or button to select OUT2 check of output ...

Page 44: ...s the button Move on to reset to the default setting oFF unused selected Press the button to set Return to function selection mode The setting is reset to the default setting and the mode returns to the function selection mode Setting of F99 Reset to the default setting completed Reset to the default setting Set the display ON by pressing the or button then press the and buttons simultaneously for...

Page 45: ...isplayed value can be adjusted to zero when the pressure to be measured is within 7 F S 3 5 F S for compound pressure of the pressure at the time of shipment from the factory A tolerance range of 1 F S may apply due to individual product differences Press the and buttons simultaneously for 1 second or longer to clear the display to 0 The display will return to measurement mode automatically For an...

Page 46: ... button to select keys unlock UnL 3 When the button is pressed input of the security code will be requested For how to enter the security code refer to How to enter the security code on page 46 4 If the security code entered is correct the display will change to UnL Press any of the or buttons to release the key lock and return to measurement mode If the security code entered is incorrect FAL will...

Page 47: ...new security code will be displayed 3 After checking the security code is as required press the button for 1 second or longer The display will return to measurement mode At this time if the or button is pressed any security code changes are lost and the change of security code procedure must be repeated How to enter the security code The first digit will start flashing Press the or button to selec...

Page 48: ...er cut or de energizing The output condition is also basically recovered to that before a power cut or de energizing but may change depending on the operating environment Therefore check the safety of the whole installation before operating the product If the installation is using accurate control wait until the product has warmed up approximately 10 to 15 minutes ...

Page 49: ...operation is performed or no key operation is performed for 30 seconds the display will return to measurement mode Press the and buttons simultaneously for 5 seconds or longer The display will change to 000 and the security code change mode will return Refer to How to change the security code page 46 and select a new security code The new security code will be displayed Check the security code is ...

Page 50: ...essure switch does not operate correctly Refer to Fault No 1 The switch output is ON The indicator LED is ON The indicator LED operates incorrectly The switch output is OFF The switch output is chattering The indicator LED is OFF The indicator LED is OFF The indicator LED is ON The product is faulty Refer to Fault No 2 Refer to Fault No 1 Refer to Fault No 4 Refer to reference No 3 The product is ...

Page 51: ...to Fault No 8 The display is not normal Refer to Fault No 9 Refer to Fault No 9 Refer to Fault No 11 Refer to Fault No 14 Refer to Fault No 13 Refer to Fault No 15 Refer to Fault No 16 The display breaks off Refer to Fault No 19 Refer to Fault No 10 The display accuracy does not satisfy the specifications Refer to Fault No 12 Copy function error Not able to copy Slave Pressure switch does not comp...

Page 52: ...or the other way around Review the selected model output type Broken lead wire Check if there is bending stress applied to any parts of the lead wire bending radius and tensile force applied Correct the wiring conditions adjust the tensile force and increase the bending radius Product failure Replace the product 4 Switch output generates chattering Incorrect wiring Check the wiring Check that the ...

Page 53: ...a relay with a surge voltage suppressor or take measures to prevent noise 4 Separate the wiring route from any high voltage cable or power cable Incorrect operation of the internal data of the Pressure switch Er0 Er4 Er6 Er7 Er8 Er9 1 Check that there is no noise interference such as static electricity and check for noise sources 2 Check that the power supply voltage is within the range 12 to 24 V...

Page 54: ...he power saving mode is selected Reset the function settings Incorrect wiring Check the power supply wiring Check that the brown and blue wires are connected to DC and DC respectively and that the output wiring is not loose contact failure Correct the wiring Product failure Replace the product 10 Display is flashing The peak bottom value display mode is selected Check if the peak value or bottom v...

Page 55: ...election function Check if there is a M at the end of the part number printed on the product M in the part number means that the unit cannot be changed kPa MPa can be selected The units selection function is not available in Japan due to a new measurement law It is fixed to the SI unit kPa MPa Product failure Replace the product 14 The buttons cannot be operated Key lock mode Check if the key lock...

Page 56: ...ation and units specification are identical Too many pressure switches connected Check the number of connected slave Pressure switches The number of connected products for which copying is possible is up to 10 pcs Reduce the number to 10 pcs or less Product failure Replace the product 19 The operation is unstable chattering Pressure source fluctuation small hysteresis or the response time is too s...

Page 57: ...n to measurement mode The zero clear range can vary 1 F S with individual product differences Perform zero clear operation again after restoring the applied pressure to an atmospheric pressure condition Pressurizing Error Pressure has exceeded the upper limit of the set pressure range Adjust the applied pressure to a level within the set pressure range Pressure has exceeded the lower limit of the ...

Page 58: ...is Hysteresis mode 0 to variable 1 Window comparator mode Analogue output Voltage output Output voltage rated pressure range 1 to 5 V 2 5 F S 0 6 to 5 V 2 5 F S Linearity 1 F S Output impedance approx 1 kΩ Display 3 1 2 digits 7 segment display colour display red Display accuracy 2 F S 1 digit at ambient temperature 25 3 o C Indicator LED LED is ON when output is ON OUT1 Green OUT2 Red Environ men...

Page 59: ...icone Piping port C3602 Electro less nickel plating O ring HNBR Weight With lead wire and connector attached 5 core 2 m 55 g 63 g Without lead wire and connector 15 g 23 g Analogue output Voltage output Range Rated pressure range A B C Vacuum 0 0 to 101 0 kPa 0 101 kPa Compound 100 0 to 100 0 kPa 100 kPa 100 kPa Positive pressure 0 100 to 1 000 MPa 0 1 MPa 0 1 MPa ...

Page 60: ... 59 No PS OMM0005 G Dimensions Side piping Z ISE10 F M5 Rear piping Z ISE10 F M5R ...

Page 61: ... 60 No PS OMM0005 G Side piping Z ISE10 F 01 Side piping Z ISE10 F N01 ...

Page 62: ... 61 No PS OMM0005 G Panel mount side piping Z ISE10 F M5 ZS 39 B Panel mount rear piping Z ISE10 F M5R ZS 39 B ...

Page 63: ... 62 No PS OMM0005 G Panel mount side piping Front protective cover Z ISE10 F M5 D Panel mount rear piping Front protective cover Z ISE10 F M5R D ...

Page 64: ... 63 No PS OMM0005 G Panel cut out dimensions DIN rail mounted side piping Z ISE10 F M5 R ...

Page 65: ... F Contents are added G Contents revised in several places 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2009 2016 SMC Corporation All Rights Reserved ...

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