SMC Networks ISA3-F series Operation Manual Download Page 1

Page: 1 / 116

No.PS

※※

-OMW0009-A

PRODUCT NAME

Digital Gap Checker

(

compatible)

MODEL / Series / Product Number

ISA3 series

Summary of Contents for ISA3-F series

Page 1: ...No PS OMW0009 A PRODUCT NAME Digital Gap Checker compatible MODEL Series Product Number ISA3 series ...

Page 2: ...Installation Mounting and Installation 28 Piping 28 Installation 31 Wiring 36 Part structure 41 ４ How to use Outline of Settings 44 Measurement mode 45 Switch Point Setting 46 Table of default settings 46 3 Step Setting Mode 48 Preparation before setting 48 Setting 48 Simple Setting Mode 50 Function Selection Mode 52 Table of default settings 53 Other Settings 86 IO Link Specifications 91 ５ Troubl...

Page 3: ...ity of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt t...

Page 4: ...due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product due to the use of...

Page 5: ...ng or providing maintenance to the product Specific product precautions Warning About this product This product is not designed to be explosion proof Do not use a fluid containing chemicals synthetic oils including organic solvent salt and corrosive gases Otherwise damage to the product malfunction and failure can result Writing time of input data to product is 1000000 times Design The product sho...

Page 6: ...he body of the product Keep wiring as short as possible to prevent interference from electromagnetic noise and surge voltage Do not use a cable longer than 20 m Wire the DC line blue as close as possible to the power supply Operating environment Do not use the product in an environment where the product is constantly exposed to water or oil splashes Otherwise it can cause failure or malfunction Ta...

Page 7: ...fect on machinery and equipment before setting Stop the control system before setting if necessary Perform settings suitable for the operating conditions Incorrect setting can cause operation failure For details of each setting refer to each Setting page 44 of this manual Do not touch the LCD during operation The display can vary due to static electricity Maintenance Service Drain system regularly...

Page 8: ...e main display in Green ON or Orange OFF Default setting The sub display indicates the distance between the detection surface and the workpiece using a level meter This product is a non contact switch which will not scratch the workpiece A The Workpiece is not seated in the correct position due to a foreign object B Within the acceptable range Seats correctly C The Workpiece is more closely in con...

Page 9: ...new Measurement Law prohibits the use of pressure switch with the units selection function in Japan 5 Fixed unit kPa 6 Cannot be selected for 1 station 7 At the factory the options are not attached to the product but packed together with it for shipment 8 Refer to 8 page 10 9 DIN rail must be ordered separately 10 About the number of brackets 1 station 1 piece is packed More than 2 stations 2 piec...

Page 10: ...2 About this product 9 No PS OMW0009 A With control unit ...

Page 11: ...tions are not attached to the product but packed together with it for shipment 8 The electrical entry of centralized lead wire for M12 connector is on the right side If the supply port on the right side is used arrange the centralized lead wire so that it does not interfere with the control unit 9 The bracket for control unit will be assembled before shipment 10 Made to order 11 When the control u...

Page 12: ...6 4 5 ISA 16 5 6 ISA 16 6 Spacers are included for 4 and 6 stations With connector cable ZS 31 B With connector cable ZS 31 C DIN rail ISA 5 Part number L Number of stations ISA 5 1 73 0 1 ISA 5 2 135 5 2 ISA 5 3 173 0 3 ISA 5 4 210 5 4 ISA 5 5 248 0 5 ISA 5 6 285 5 6 Threaded plug with seal ISA 12 Seal for extra station ISA 15 Piping type Part number Rc1 8 ISA 12 A G1 8 ISA 12 C This is applicabl...

Page 13: ...2 About this product 12 No PS OMW0009 A Centralized lead wire ISA 21 Bracket for centralized lead wire ISA 20 Stations Model 2 ISA 21 2 3 ISA 21 3 4 ISA 21 4 5 ISA 21 5 6 ISA 21 6 Regulator AR20 02 1 B ...

Page 14: ...9 A 2 port solenoid valve VX210 X276 Bracket when control unit fitted Nominal size 3 x 8 2 screws ISA 17 Spacer with bracket Y200T A Modular adapter E210 U01 Spacer ISA 18 With O ring When a 2 port solenoid valve is connected to the right ...

Page 15: ...ach the bracket to the product Tie rod holes Used to connect additional products OUT port Detection port Port to be connected to the detection nozzle Atmospheric vent port Port to vent exhaust air to the atmosphere DIN rail mounting latch Used to mount the product on a DIN rail Display Element Description Main display ON OFF display value and error code are displayed 2 colour display Operation LED...

Page 16: ...ng pressure range 20 0 to 220 0 kPa Min display setting unit 0 1 kPa Repeatability 0 5 F S 1 digit Temperature characteristics Reference 25 o C 2 F S Hysteresis Hysteresis mode Variable from 0 7 Window comparator mode Withstand pressure 600 kPa Detection nozzle 1 5 8 Current flow 5 L min 12 L min 22 L min Electric spec Power supply voltage Used as switch output device 24 VDC 10 with 10 voltage rip...

Page 17: ... speed COM2 38 4 kbps Configuration file IODD file 10 Min cycle time 4 2 ms Process data length Input Data 8 byte Output Data 0 byte On request data communication Available Data storage function Available Event function Available Vendor ID 131 0x0083 Device ID ISA3 F L 341 0x0155 ISA3 G L 342 0x0156 ISA3 H L 343 0x0157 1 Refer to the relationship between the display value and distance on page 20 f...

Page 18: ...lator Refer to the standard regulator catalogue for detailed specifications Specifications 2 port solenoid valve Refer to Option Part number page 13 or the catalogue of the standard 2 port solenoid valve for the detailed specifications of models other than X276 ...

Page 19: ...pressure Test conditions Detection nozzle ø1 5 Piping F type ø4 x ø2 5 tube G H type ø6 x ø4 tube Reference pressure 150 kPa Use within the rated pressure range 100 kPa to 200 kPa It will be impossible to measure the gap when the operating pressure is less than 80 kPa or more than 220 kPa And the output will be OFF Refer to the relationship between the supply pressure and display on page 114 ISA3 ...

Page 20: ...e time when the workpiece is approached at 90 distance and 0 distance close contact The switch point is 100 distance Example When the switch point is set to 0 1 mm the response time when the workpiece is at 0 09 mm and 0 00 mm are measured Test conditions Detection nozzle ø1 5 Piping F type ø4 x ø2 5 tube G H type ø6 x ø4 tube Supply pressure 200 kPa ISA3 F ISA3 G ISA3 H Piping length 1m Piping le...

Page 21: ...ning dimensions 2 The zero cut function displays 0 forcibly when the value is below the set value Within the zero cut off range it is possible to change the value to 0 but even though the distance between the hole and workpiece is in close contact with each other it might not be able to make the display 0 Test conditions Detection nozzle ø1 5 Piping F type ø4 x ø2 5 tube 1 m 3 m 5 m G H type ø6 x ...

Page 22: ...2 About this product 21 No PS OMW0009 A Dimensions ISA3 Without control unit Bracket mounting ISA 14 Bracket when control unit not fitted ...

Page 23: ...2 About this product 22 No PS OMW0009 A ISA3 Without control unit DIN rail mounting ...

Page 24: ...2 About this product 23 No PS OMW0009 A ISA3 B L1 3 5 7 With control unit Bracket mounting ...

Page 25: ...2 About this product 24 No PS OMW0009 A ISA3 B R1 3 5 7 ISA3 B R0 2 4 6 8 ISA3 B LN ISA3 B RN ...

Page 26: ...2 About this product 25 No PS OMW0009 A ISA 17 Bracket when control unit fitted Y200T A Spacer with bracket ISA 20 Bracket for centralized lead wire ...

Page 27: ...2 About this product 26 No PS OMW0009 A ZS 31 B Lead wire with connector Straight ZS 31 C Lead wire with connector Right angle ...

Page 28: ...2 About this product 27 No PS OMW0009 A ISA 21 Centralized lead wire Wiring diagram 1 to 3 stations 4 to 6 stations ...

Page 29: ...ion port Use the correct tightening torque Refer to the following table for the appropriate tightening torque Nominal thread size Proper tightening torque Nm G1 8 3 to 5 For ø4 one touch fitting use tube with O D 4 mm and I D 2 5 mm For ø6 one touch fitting use tube with O D 6 mm and I D 4 mm Warning Do not use equipment or fittings that may leak or obstruct the air flow between the product and th...

Page 30: ... material polyurethane O D ø4 I D ø2 5 made by SMC The other end of the air tubing should be routed to a safe place to prevent it from being exposed to water or dust Ensure the tubing has no sharp bends Detection Nozzle shape The Nozzle shape must be similar to Figure 1 Do not chamfer the nozzle as shown in Figure 2 as the characteristics will be affected Fig 1 Recommended nozzle shape Fig 2 Unsui...

Page 31: ...e 2 port solenoid valve Adjust the restrictor by turning the screw with a flat head screw driver etc Clockwise Restrictor closed Counterclockwise Restrictor opened Do not turn the restrictor screw more than 5 rotations from the fully closed position as the screw will come out Turn on the 2 port solenoid valve Check that no water or cutting oil etc is exhausted from the detection nozzle When water ...

Page 32: ... be bent 2 If the piping is connected while the display is held with a vice the display might be damaged 3 If a tool comes into contact with the boss it might be broken Therefore connect the piping carefully DIN rail Mounting 1 Hook the claw part 1 to the DIN rail 2 Push the claw part 2 down until it clicks Removal 1 Pull the DIN rail mounting latch downward for unlocking 2 Pull out the OUT port d...

Page 33: ...crews supplied The tightening torque of the mounting screw must be 0 45 Nm 10 When the product is mounted using the bracket fix with M5 screws 2 pcs or equivalent The Bracket thickness is approx 1 6 mm Refer to the bracket dimension drawing page 21 for the mounting hole dimensions ...

Page 34: ...3 Installation 33 No PS OMW0009 A Mounting position of the bracket 2 stations Mount to 1st and 2nd station n stations Mount to 1st and nth station ...

Page 35: ...th bracket using an M5 mounting screw or equivalent Thickness of the spacer with bracket is approximately 3 5 mm Refer to the Bracket mounting dimensions page 23 for the mounting hole dimensions Mount the bracket using M5 mounting screws 2 pcs or equivalent The bracket plate thickness is approximately 1 6 mm Refer to the Bracket mounting dimensions page 23 for the mounting hole dimensions ...

Page 36: ...d separate the Product body Take care not to lose the seals Insert a product and the seal for extra station ISA 15 between the products to increase the number of stations Remove a product and the seal from the products to decrease the number of stations Spacers are included for 4 and 6 stations Connect the products using the joint screws Tightening torque 0 75 Nm 10 ...

Page 37: ...dy connector key and the cable connector key groove to insert vertically Turn the knurled part of the cable side connector clockwise Connection is complete when the knurled part is fully tightened Check that the connection is not loose Connector pin No Body side Connector pin No Description 1 DC 2 OUT2 3 DC 4 OUT1 C Q ...

Page 38: ...llation 37 No PS OMW0009 A Connector pin No Cable side Connector pin No Lead wire colour Description 1 Brown DC 2 White OUT2 3 Blue DC 4 Black OUT1 C Q ZS 31 B Cable with connector ZS 31 C Cable with connector ...

Page 39: ...zed lead wire For 2 to 3 stations M12 Connector No Pin No Description Lead wire colour Output wire colour 1 1 DC Brown Orange 2 OUT2 3 DC Blue Black 4 OUT1 2 1 DC Brown Red 2 OUT2 3 DC Blue White 4 OUT1 3 1 DC Brown Green 2 OUT2 3 DC Blue Gray 4 OUT1 ...

Page 40: ...3 DC Blue Gray 4 OUT1 4 1 DC Brown Orange Black 2 OUT2 3 DC Blue Orange 4 OUT1 5 1 DC Brown Red Black 2 OUT2 3 DC Blue Red 4 OUT1 6 1 DC Brown Green Black 2 OUT2 3 DC Blue Green 4 OUT1 Brown and blue are connected in the product inside Caution The electrical entry of centralized lead wire for M12 connector is on the right side If the supply port on the right side is used arrange the centralized le...

Page 41: ...rding to the circuit diagram below Used as switch output device Setting of NPN open collector 2 outputs Setting of PNP open collector 2 outputs Used as IO Link device Numbers in the figures show the connector pin layout Refer to the VX2 series Operation Manual for wiring details of the VX2 series 2 port solenoid valve ...

Page 42: ...3 Installation 41 No PS OMW0009 A Part structure Without control unit ...

Page 43: ...3 Installation 42 No PS OMW0009 A With control unit Supply port Left side ...

Page 44: ...3 Installation 43 No PS OMW0009 A With control unit Supply port Right side ...

Page 45: ...ched during the arbitrary display setting the display will be returned to the arbitrary display 30 seconds later The default setting does not include arbitrary display Press the SET button once Press the SET button between 1 and 3 seconds Press the SET button between 3 and 5 seconds 3 step setting mode Set either of set value or hysteresis Refer to page 48 Simple setting mode Select the set value ...

Page 46: ... distance measurement Relationship between the display and the placement status e g hysteresis mode reversed output Display Placement status Switch output Level meter is not displayed Detection surface and the workpiece are very distant Switch output is OFF Switch point value bar and level meter are not close Detection surface and the workpiece are too far apart Switch output is OFF Switch point v...

Page 47: ...ode distance setting mode set in the function selection mode page 52 Default settings of OUT1 hysteresis mode reversed output setting Refer to the figure below for the default settings of OUT1 ISA3 F ISA3 G ISA3 H The switch output turns ON when the display value is less than switch point Solid line in the chart The switch output turns OFF when the display value is greater than the switch point ad...

Page 48: ...de Normal output Reverse output When the output of OUT2 is set to distance detection a similar operation is available Default settings of OUT2 The default setting is as shown below It is possible to adjust the pressure setting Output mode OUT port window comparator mode Setting of reverse output normal output ...

Page 49: ... detection surface and the workpiece Alternatively place a sample workpiece non defective workpiece on the detection nozzle Operation 3 step setting mode hysteresis mode In the 3 step setting mode the set value P_1 or n_1 and hysteresis H_1 can be changed Set the items on the sub display set value or hysteresis with the UP or DOWN button When changing the set value follow the operation below The h...

Page 50: ...n Refer to page 86 Afterwards it is possible to adjust the value by pressing the UP or DOWN button 3 Press the SET button to complete the setting In window comparator mode the switch operates within the set range from P1L to P1H Set P1L the lower limit of the switch operation and P1H the upper limit of the switch operation and WH1 hysteresis following the instructions given on page 48 When reverse...

Page 51: ...ET button to set the value Then the setting moves to hysteresis setting The snap shot function can be used Refer to page 86 3 Press the UP or DOWN button to change the set value The snap shot function can be used Refer to page 86 4 Press the SET button for less than 2 seconds to complete the OUT1 setting OUT2 setting is displayed on the sub display Continue with the setting the OUT2 Press and hold...

Page 52: ...tion and WH1 hysteresis following the instructions given on page 50 When reversed output is selected the sub display left shows n1L and n1H Please refer to the List of output modes on page 60 for the relationship between the set values and operation Set OUT2 in the same way When pressure detection is selected in OUT2 it is possible to set the delay time ...

Page 53: ...conds to display F 0 Select to display the function to be changed F Press and hold the SET button for 2 seconds or longer in function selection mode to return to measurement mode Some products do not have all the functions If no function is available or selected due to configuration of other functions is displayed on the sub display right ...

Page 54: ...ked to OUT1 F2 Output item oUt2 E_Pr OUT port pressure detection Output mode ModE Wind Window comparator mode Reversed output 2ot 2_P Normal output Pressure setting EP2L 25 0 kPa EP2H 50 0 kPa Hysteresis EH2 5 0 kPa Response time EdH2 1 00 s EdL2 1 00 s Display colour CoL 1SoG Green when ON Orange when OFF Linked to OUT1 F6 Display value compensation FSCd 0 0 Compensation value 0 0 F10 Sub display...

Page 55: ...ct does not have the unit selection function Press the SET button to set Switching setting of switch output NPN PNP specifications The switch output of this product can be switched to NPN or PNP output in accordance with the user device construction Press the UP or DOWN button to select switch output specification Press the SET button to set Return to function selection mode F 0 Selection of the d...

Page 56: ...SET button Move on to output setting Output setting In OUT1 items other than the distance detection cannot be selected Press the SET button Move on to output mode setting Output mode setting Press the UP or DOWN button to select the required output mode Press the SET button to set Move on to reversed output setting Reversed output setting Press the UP or DOWN button to select the reversed output P...

Page 57: ...g to the setting method on page 48 Hysteresis mode H_1 Window comparator mode WH1 The snap shot function can be used Refer to page 86 Press the SET button to set Move on to display colour setting Display colour setting Press the UP or DOWN button to select the display colour Press the SET button to set Return to function selection mode F 1 Setting of OUT1 completed 1 Selected item becomes valid af...

Page 58: ...election mode to display F 2 Press the SET button Move on to output setting Output setting Press the UP or DOWN button to select the desired output mode Press the SET button to set Move on to output mode setting Output mode setting Press the UP or DOWN button to select the required output mode When distance detection SUP port side pressure or OUT port side pressure is selected When other items are...

Page 59: ...snap shot function can be used Refer to page 86 Press the SET button to set Move on to hysteresis setting Hysteresis setting Set the pressure referring to the setting method on page 48 Hysteresis mode H_2 EH_2 SH_2 Window comparator mode WH2 EH2 SH2 The snap shot function can be used Refer to page 86 Press the SET button to set Move on to delay time setting Move on to switch point distance pressur...

Page 60: ...e is selected SdL2 Press the SET button to set Display colour setting Press the UP or DOWN button to select the display colour Press the SET button to set Return to function selection mode F 2 Setting of OUT2 completed 1 Selected item becomes valid after pressing the SET button 2 After enabling the setting by pressing the SET button it is possible to return to the measurement mode by keeping press...

Page 61: ...List of output modes OUT port pressure detection If the set value when the switch output is changed is outside the set pressure range due to switching between normal and reversed output the hysteresis will automatically be compensated ...

Page 62: ...OMW0009 A SUP port pressure detection If the set value when the switch output is changed is outside the set pressure range due to switching between normal and reversed output the hysteresis will automatically be compensated ...

Page 63: ...e detection Same as the setting of switch point and hysteresis of OUT1 When other output is selected Target errors will be Er1 and 2 Er5 and 6 Er8 and 9 Er15 Er3 and Er40 If overcurrent is generated the switch output will be forcibly turned OFF ...

Page 64: ...in function selection mode to display F 6 Press the SET button Move on to fine adjustment of display value Fine adjustment of display value Press the UP or DOWN button to change adjustment rate When the adjustment rate is changed the display value after adjustment is displayed on the main display Press the SET button to set Return to function selection mode F 6 Fine adjustment of display value com...

Page 65: ...the SET button to set Return to function selection mode Input of line name Press the UP or DOWN button to input the line name to the sub display Press the SET button to make the next digit to the right flash Input the line name The most significant digit flashes when the SET button is pressed at the least significant digit The order of displayed characters is A b Y Z 0 1 9 symbol space The display...

Page 66: ...unction displays the items and values on the sub display The displayed item varies depending on the setting of the output mode Select the displayed items by pressing the UP or DOWN button in measurement mode Hysteresis mode error output switch output off Window comparator mode ...

Page 67: ...de When window comparator mode is selected OUT1 Window comparator mode set value Upper side When window comparator mode is selected OUT1 window comparator mode When window comparator mode is selected Set value for OUT2 hysteresis mode When hysteresis mode is selected OUT2 hysteresis mode When hysteresis mode is selected OUT2 Window comparator mode set value Lower side When window comparator mode i...

Page 68: ...t Error output Normal Reversed output Switch output off When using the 2 value display function 3 step setting is not available for the display When setting 3 step select each set value to be displayed by pressing the UP or DOWN button When output operation mode is changed after selecting the 2 value display the selected display items will not be applicable and will be displayed In this case selec...

Page 69: ...ue bar and process data Distance type Level 1 Level 2 Level 3 Level 4 Level 4 Display value ISA F Constantly ON 60 or less 60 to 36 X 30 35 to 31 X 25 30 to 26 X 20 25 to 21 ISA3 G 300 or less 300 to 176 X 150 175 to 151 X 125 150 to 126 X 100 125 to 101 ISA3 H 500 or less 500 to 351 X 300 350 to 301 X 250 300 to 251 X 200 250 to 201 Process data ISA3 F ISA3 G 3000 or less 3000 to 1751 X 1500 1750...

Page 70: ... bar display value and process data Distance type Level 1 Level 2 Level 3 Level 4 Level 5 Display value ISA3 F Constantly ON 60 or less Below 35 Below 30 Below 25 ISA3 G 300 or less Below 175 Below 150 Below 125 ISA3 H 500 or less Below 350 Below 300 Below 250 Process data ISA3 F ISA3 G 3000 or less Below 1750 Below 1500 Below 1250 ISA3 H 2500 or less Distance type Level 6 Level 7 Level 8 Level 9 ...

Page 71: ...y When line name is input characters which can be displayed for each digit are as follows Left 2 to 5 8 and 9 digit display pattern Characters Q X Z or cannot be displayed Left 1 6 and 7 digit display pattern Characters A to Z can be displayed the same as the 3 digits on the right Display OFF The Sub display is not displayed ...

Page 72: ...n to select zero cut off setting Select zero cut off setting Press the UP or DOWN button to select the value of zero cut off The above figure shows the case when ISA3 G is selected When the actual value is smaller than the displayed value in the upper line zero will be displayed When OUT1 and OUT2 are used with the detection distance and the hysteresis range within the zero cut off range the movem...

Page 73: ...ess the UP or DOWN button to select the display OFF mode Press the SET button to set Return to function selection mode F80 Setting of display OFF mode is completed With the display OFF mode when a key operation is performed normal operation is available When a key operation is not performed for 30 seconds the display will return to the display OFF mode Power saving is enabled in measurement mode o...

Page 74: ...curity code checking Press the UP or DOWN button to input the security code on the sub display right The default setting is 000 For instructions on how to enter the security code refer to How to input and change the security code on page 90 If the security code entered is incorrect FAL will be displayed and the security code must be entered again If the wrong security code is entered 3 times nG is...

Page 75: ... flash by pressing the SET button for 1 second At this point the changing of the security code is not completed Return to the change of setting again by pressing the UP or DOWN button Press the SET button to set Return to function selection mode F81 Security code completed If the security code function is enabled it is will be necessary to input a security code to release the key lock If a key is ...

Page 76: ... Setting of functions Return to oFF Unused then press the SET button to set Return to function selection mode F90 Setting of all functions completed Setting of each function Every time the SET button is pressed the display moves to the next function in order of Setting of each function on page 76 Set by using the UP and DOWN buttons For details of how to set each function refer to the relevant set...

Page 77: ...ode setting of OUT2 11 Reversed output setting of OUT2 12 Set OUT2 switch point 13 Hysteresis setting of OUT2 14 Set OUT2 delay time at ON When pressure is the target of output 15 Set OUT2 delay time at OFF When pressure is the target of output 16 Display colour setting 17 Display value compensation 18 Sub display setting 19 Zero cut off setting 20 Set display OFF mode 21 Security code Measurement...

Page 78: ... button Move on to calibration function setting Calibration function setting Press the UP or DOWN button to select calibrate or not calibrate Press the SET button to set Step1 Zero clear of pressure display Release the SUP port side pressure and OUT port side pressure to atmosphere Press the SET button to conduct zero clear If the measured pressure is outside of the default value by 7 FS or more E...

Page 79: ...0 is displayed to return to the display value adjustment If the display value fine adjustment is not performed press the UP and DOWN buttons for 1 second or longer The screen will move back to the calibration selection mode The display value can be adjusted within 5 R D Press the SET button to set Step3 Adjustment of detection distance guideline display value Adjust the nozzle gap to achieve appli...

Page 80: ...eck Output check Press the UP or DOWN button to select output check Press the SET button to set OUT1 output check Press the UP or DOWN button to select OUT1 output check When used with IO Link communication the operation indicator light and displayed colour when OUT1 is interlocked will change Press the SET button to set n Normal output is selected Press the SET button to set Return to function se...

Page 81: ...ton to select forcibly output ON OFF to check the output condition Bit offset 1 in the process data will change to 0 Forcibly output OFF 1 Forcibly output ON Press the SET button to set In the SIO mode when the SET button is pressed the screen will return to the output check screen To finish this mode return the output to n normal output and press the SET button Then the mode will return to functi...

Page 82: ...itch output 2 on the SUP port side Press the UP or DOWN button to select forcibly output ON OFF to check the output condition Bit offset 3 in the process data will change to 0 Forcibly output OFF 1 Forcibly output ON Press the SET button to set Pressure switch output 1 on the SUP port side Press the UP or DOWN button to select forcibly output ON OFF to check the output condition Bit offset 4 in th...

Page 83: ...et Pressure diagnostic output check Press the UP or DOWN button to select forcibly output ON OFF to check the output condition Bit offset 8 in the process data will change to 0 Forcibly output OFF 1 Forcibly output ON Press the SET button to set Error diagnostic output check Press the UP or DOWN button to select forcibly output ON OFF to check the output condition Bit offset 15 in the process data...

Page 84: ...re value output Press the UP or DOWN button to select forcibly output ON OFF to check the output condition Bit offset 32 to 47 in the process data will change to 0 Forcibly output OFF 2000 Forcibly output ON Press the SET button to set Process data SUP port side pressure value output Press the UP or DOWN button to select forcibly output ON OFF to check the output condition Bit offset 16 to 31 in t...

Page 85: ...4 How to use 84 No PS OMW0009 A Return to n normal output to complete Press the SET button to set F98 Output check completed Return to function selection mode ...

Page 86: ... F99 Press the SET button Move on to reset to default settings Reset to default settings Press the UP or DOWN button to display ON then press the SET and DOWN buttons simultaneously for 5 second or longer oFF Unused is selected Press the SET button to set Return to function selection mode All settings are returned to the default values Return to function selection mode F99 Reset to default setting...

Page 87: ...ure on the SUP port Pressure on the OUT port Set value The value is set to the same value as the display value current displayed value There is a range which cannot be set to the current displayed value depending on the hysteresis In that case the value is set to the closest value Hysteresis The hysteresis is calculated from the equation below and set Normal output set value Current display value ...

Page 88: ...alue is reset to zero Key lock function The key lock function is used to prevent errors occurring due to unintentional changes of the set values If the SET button is pressed while the keys are locked LoC is displayed on the sub display left for approximately 1 second Each setting and peak bottom values are displayed with UP and DOWN buttons Operation Without security code input 1 Press the SET but...

Page 89: ...g 1 Press the SET button for 5 seconds or longer in measurement mode When oPE is displayed on the main display release the button The current setting LoC or UnLoC will be displayed on the sub display 2 Select the key LoC with UP or DOWN button and press the SET button to set ...

Page 90: ...en security code is required 3 For instructions on how to enter the security code refer to How to input and change the security code on page 90 4 If inputted security code is correct the indication of the main display changes to UnLoC and pressing the one of UP SET or DOWN button releases key lock and the measurement mode returns If the security code entered is incorrect FAL will be displayed and ...

Page 91: ... Press the SET button to make the next digit to the right flash If the SET button is pressed at the last digit the first digit will start flashing After the setting is complete Press and hold the SET button for 1 second or longer If an operation is not performed for 30 seconds during input or change of the security code it will return to measurement mode ...

Page 92: ... construction or setting parameters When the device parameters are set and downloaded to the device using the IO Link setting tool the parameters in the downloaded device will be activated After that these parameters are uploaded to the data storage in the master by stem command back up communication command When the device is replaced with the same type of IO Link device due to failure the parame...

Page 93: ...value 16 bit No flag integer Bit offset 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 Item Distance measurement guideline display value 16 bit With flag integer Bit offset 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 Item SUP port pressure gauge measurement value 16 bit With flag integer Bit offset 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 Item SUP port pressure gauge measurement value ...

Page 94: ...nal product malfunction OUT2 over current Internal product abnormal temperature Relationship between the process data and display value Content Unit Rated pressure range Display settable range SUP port pressure value OUT port pressure value kPa 0 0 to 200 0 20 0 to 220 0 bar 0 000 to 2 000 0 200 to 2 200 psi 0 00 to 29 00 2 90 to 31 9 Process data 0 to 2000 200 to 2200 Content Type Item Display se...

Page 95: ...tion and intercept according to the product type Type Inclination a Intercept b ISA3 F 0 02 0 ISA3 G 0 1 0 ISA3 H 0 2 0 Inclination and intercept to the unit specification Unit Inclination a Intercept b kPa 0 1 0 bar 0 001 0 psi 0 014504 0 Calculation example 1 Conversion formula from the process data to the display value process value Units specification kPa PD 1000 Disp a x PD b 0 1 x 1000 0 100...

Page 96: ...ration date yyyy is the year mm is the month and dd is the date The IODD file can be downloaded from the SMC Web site http www smcworld com Service data The tables below indicates the parameters which can be read or written by simple access parameter direct parameters page and ISDU parameters which are applicable to various parameters and commands The parameter data of this product is the Big Endi...

Page 97: ...xample ISA3 GCL 0x0014 20 0 R Product text GAP CHECKER 0x0015 21 0 R Serial number Example xxxxxxxx Initial value is indicated as 8 digit 16 octets fixed character string 0x0016 22 0 R Hardware version HW Vx y x Large revision number y Small revision number 0x0017 23 0 R Software version FW Vx y x Large revision number y Small revision number 0x0024 36 0 R Device status parameter Refer to Device s...

Page 98: ...pe 8 bit UInteger Value dec Command name Description 0x80 128 Device Reset Restarts the device 0x81 129 Application Reset Clear the peak bottom value of the SUP port pressure 0x82 130 Restore Factory Settings Initialize the set value to the default value 0xA0 160 All Zero Clear Conduct a zero clear of the pressure value 0xF4 244 Calibration Conduct calibration 0xF5 245 Calibration Clear Initialize...

Page 99: ... than the lower limit of the pressure measurement range 3 Function check Not available 4 Failure Internal failure of digital pressure switch Device detail status parameters index 37 Detailed event contents of readable device status are as follows Array Event content Event classification Event code Definition Value 1 Internal failure of digital pressure switch Error 0xF4 0x8D01 2 Internal failure o...

Page 100: ... set value 2 R W HYS mode hysteresis S16 Y Setting of OUT1 hysteresis 3 R W Wind mode lower limit set value S16 Y Setting of OUT1 output set value lower limit of window comparator 4 R W Wind mode upper limit set value S16 Y Setting of OUT1 output set value upper limit of window comparator 5 R W Wind mode hysteresis S16 Y Setting of OUT1 hysteresis window comparator hysteresis 1410 0X0582 1 R W Dis...

Page 101: ... ON delay time U16 0 Y 0 6000 Setting of OUT1 delay time at ON 0 01 s increment 0 to 60 s 7 R W OFF delay time U16 0 Y 0 6000 Setting of OUT1 delay time at OFF 0 01 s increment 0 to 60 s 1430 0X0596 1 R W SUP port pressure OUT2 Output mode U8 0 Y 0 HYS 1 Wind Setting of OUT2 output mode 2 R W Output type U8 0 Y 0 Normal output 1 Reverse output Setting of OUT2 output normal and reversed output 1440...

Page 102: ...elay time U16 100 Y 0 6000 Setting of OUT1 delay time at OFF 0 01 s increment 0 to 60 s 1450 0X05AA 1 R W OUT port pressure OUT2 Output mode U8 1 Y 0 HYS 1 Wind Setting of OUT2 output mode 2 R W Output type U8 0 Y 0 Normal output 1 Reverse output Setting of OUT2 output normal and reversed output 1460 0X05B4 1 R W HYS mode set value S16 300 Y 200 2200 Setting of OUT2 output set value 2 R W HYS mode...

Page 103: ... Y Refer to Table 2 value display communication data 4 R W Selection of the right display items during 2 value setting U8 4 Y 2030 0X07EE 0 R W Zero cut off setting U8 F type 0 G type 6 H type 10 Y 0 10 Display value around 0 is displayed as 0 1 increments 2420 0X0974 1 R W LINE name 1st letter 11seg Left side U8 0 Y Refer to Figure Line name communication data 2 R W 2nd letter U8 0 Y 3 R W 3rd le...

Page 104: ...2 Refer to Pressure measurement value set range N Refer to Pressure measurement value set range 8210 0X2012 0 R Intercept b F32 N 8220 0X201C 0 R SUP port peak value S16 0 N 8230 0X2026 0 R SUP port bottom value S16 0 N 8000 0X1F40 0 R Distance Conversion equation Inclination a F32 Refer to Distance measurement value set range N Refer to Distance measurement value set range 8010 0X1F4A 0 R Interce...

Page 105: ...ing range Display min set unit Conversion equation Lower limit Upper limit Inclination a Intercept b F type 1500 0 3000 1 0 02 0 G type 1500 0 3000 1 0 1 0 H type 1500 0 2500 1 0 2 0 Table Pressure measurement value set range Unit Rated value Display setting range Display min set unit Conversion equation Lower limit Upper limit Inclination a Intercept b kPa 2000 200 2200 1 0 1 0 bar 2000 200 2200 ...

Page 106: ...ch point 1 13 Distance WIND hysteresis 1 14 SUP port pressure HYS switch point 1 15 SUP port pressure HYS hysteresis 1 16 SUP port pressure WIND lower switch point 1 17 SUP port pressure WIND upper switch point 1 18 SUP port pressure WIND hysteresis 1 19 OUT port pressure HYS switch point 1 20 OUT port pressure HYS hysteresis 1 21 SUP port pressure WIND lower switch point 1 22 SUP port pressure WI...

Page 107: ... Distance WIND upper switch point 12 Distance WIND hysteresis 13 SUP port pressure HYS switch point 14 SUP port pressure HYS hysteresis 15 SUP port pressure WIND lower switch point 16 SUP port pressure WIND upper switch point 17 SUP port pressure WIND hysteresis 18 SUP port pressure HYS switch point 19 OUT port pressure HYS hysteresis 20 OUT port pressure WIND lower switch point 21 OUT port pressu...

Page 108: ...3 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F Display digit 7 seg 11 seg Value 16 decimal number 10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F Display digit 7 seg 11 seg Value 16 decimal number 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F Display digit 7 seg 11 seg Remark The value of cannot be displayed ...

Page 109: ...ratched 1 Remove the screw 2 pcs at the side of the OUT port 2 Remove the OUT port with a flat head screw driver as shown in the figure below Take care to keep the direction of removal straight 3 Remove the O ring from the orifice for cleaning Clean the orifice 4 Place the O ring back into the orifice 5 Ensure correct orientation of the OUT port and insert it straight into the body 6 Tighten the s...

Page 110: ...n is performed or no operation is performed for 30 seconds the display will return to measurement mode Press the UP and SET buttons simultaneously for 5 second or longer Security code is displayed and the security code change mode is available If an operation is not performed for 30 seconds the display will return to measurement mode Decide on the security code referring to How to input and change...

Page 111: ...ing The indicator LED operates correctly Output does not turn ON Incorrect wiring Connect wires correctly Refer to page 36 Output specification setting error Check if the output specification NPN PNP is correct The Gap cannot be detected correctly Incorrect supply pressure Supply rated pressure 100 kPa to 200 kPa Nozzle shape is not correct Correct the nozzle shape Refer to page 29 Multiple detect...

Page 112: ...communication function Yes No The IO Link function is OFF Refer to Trouble No 1 IO Link indicator light OFF Refer to Trouble No 3 Data such as process data and set value is incorrect Refer to Trouble No 2 IO Link indicator light Flashing IO Link indicator light ON ...

Page 113: ...O Link master and product version are not matched Check the IO Link version of the master and device Align the master IO Link version to the device 1 Information of the master and device is not consistent Check that the product Number ID and IODD file are consistent Connect the correct product Communication error occurs during the data storage lock Check the data storage lock Release the data stor...

Page 114: ...essure Pressure outside of 14 kPa was supplied present Perform zero clear at atmospheric pressure Pressure adjustment error during calibration Fine adjustment of the pressure display at the OUT port was not performed correctly during calibration When the pressure after the adjustment is below the supply pressure lower limit 80 kPa or exceeds the display set range upper limit 220 kPa Keep the SUP p...

Page 115: ...5 Troubleshooting 114 No PS OMW0009 A Relationship between supply pressure and display ...

Page 116: ...r 2020 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2019 2020 SMC Corporation All Rights Reserved ...

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