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Heatless Air Dryer

    

 

  

  

   

   

   

   

 4 Maintenance 

 

4-2 Periodical Maintenance 

4 - 4 

IDX-OM-X004 

    

ID Series 

 

4-2-3 

Exchange of other parts 

Please arrange though a regular exchange is unnecessary excluding the absorbent when you need exchanging 

in chapter 5 by the following product numbers. (Refer to the name of P1-1 or P1-2.) 

 

    

 

Maintenance  of  the  air  dryer  should  only  be  carried  out  by  someone  with  sufficient  knowledge  and 

experience of air dryers and related equipment. 

 

Before carrying out maintenance, the important warnings in this manual must be thoroughly read and 

understood.  

 

 

 

When replacing or cleaning parts of the air dryer, be sure to remove the compressed air pressure inside 

the air dryer to “0”. Never remove the bowl assembly when the air dryer is operated or air pressure 

remains inside. It is extremely dangerous if compressed air pressure remains inside the air dryer, as 

parts may come flying off at speed when loosened, or other unexpected accidents. 

 

This product has parts that become hot during operation and a power supply with high voltage applied.  

There is a risk of burns due to heat or electrification by high voltage.  Even when operation is shut down 

after switching off the air dryer’s illuminated light, there are also charging lines.  When working on the 

charged sections, be sure to switch off the earth leakage breaker installed before starting work. 

 

As some parts of the air dryer will remain hot, there is a risk of burns due to residual heat after the 

power is switched off.  So do not carry out replacement work until the temperature of these parts has 

fallen to 50

 or less.  Wait for about 10 to 15 minutes as a guide. 

 

When carrying out maintenance work on the auto drain strainer and auto drain, there is a risk of 

touching the drain fluid during work.  Please follow the safety procedure for operators specified by 

customer.

Example: carry out work wearing safety glasses, apron and gloves to prevent discharged 

fluid from touching the human body.

 

 

Use neutral detergent solution to clean parts such as the auto drain strainer and auto drain. 

  

 Never 

use solvent such as thinner. 

 

When removing the outer casing panel or bowl assembly of the auto drain, wear gloves to prevent 

injuries.

 

 

 

 

 

 

 

 

 

 

 

 
 

Warning 

Danger 

Summary of Contents for ID20 Series

Page 1: ...IDX OM X004 PRODUCT NAME Heatless Air Dryer MODEL Series ID20 02 ID30 04 ID40 04 ID60 06 Please read this manual prior of using the air dryer Keep the manual readily available for reference...

Page 2: ...on and operation of the product Only those who have thorough understanding of the fundamental operating procedure or have basic knowledge and skills of handling industrial product for the installation...

Page 3: ...Air piping 2 2 2 2 4 Electric wiring 2 3 2 3 Cautions about Reinstallation 2 5 Chapter 3 Operation Shutdown 3 1 Check points before operation 3 1 3 2 Operation 3 1 3 3 Shutdown 3 2 3 4 Check points b...

Page 4: ...sible for super visor to follow the safety instructions but each operator or maintemance representative should do daily operations on their own head Operators and maintemance representatives should ta...

Page 5: ...t can result in serious injury or loss of life if someone handle wrongly during operation or maintenance and did not follow the procedure to avoid danger Caution Statements with the Danger sign explai...

Page 6: ...should open the cover panel of this product Warning Should any problem occur address it according to statements on this manual Identify problems according to Chapter 5 Troubleshooting Ask repair and...

Page 7: ...ning labels Confirm the positions of danger warning labels i 2 3 Danger of High Heat Warning Since this product has parts that become hot during operation there is the danger of burn injury resulting...

Page 8: ...icular products Compliance Requirements 1 The use of SMC products with production equipment for the manufacture of weapons of mass destruction WMD or other weapon is strictly prohibited 2 The exports...

Page 9: ...IDX OM X004 Heatless Air Dryer 1 Name and Functions Parts 1 1 Name of each Parts 1 1 ID Series 1 Name of each Parts 1 1 Name of each Parts ID20 to 30 ID20 30 series...

Page 10: ...IDX OM X004 Heatless Air Dryer 1 Name and Functions Parts 1 1 Name of each Parts 1 2 ID Series ID40 to 60 ID40 ID60 series...

Page 11: ...acket to prevent the product from being affected by vibration during transportation Warning Those instructions above must be followed because the product is so heavy that it carries a great risk to tr...

Page 12: ...sed air inlet or outlet port support the part to prevent excessive force from being applied to the product Be careful not to let the vibration of the air compressor transmit If the temperature of comp...

Page 13: ...strated when using it low 2 2 4 Electric Wiring Warning No one but qualified person should do the wiring work Before wiring you must cut the power off for safety Do not work under any energized condit...

Page 14: ...ltage and the product cannot be operated ID205 to 605 206 to 606 200 220V specified Remove the terminal block cover or the rear cover in the rear of the product and connect the power 200 220V AC to th...

Page 15: ...chapter 2 should be followed Disassembly of the power cable Cut off the power source when you disassemble the power cable Warning No one but qualified personnel should do the electric wiring Cut off...

Page 16: ...supply Then turn on the illuminated switch Please turn on the power supply of the air dryer after it pressurizes it If the power supply is turned on before it pressurizes it Especially when pressure...

Page 17: ...ck following points before you start operation If any abnormalities occur immediately stop the operation Turn off the illuminated switch of the product and then the breaker to the power supply There i...

Page 18: ...p from the product 4 2 Periodical Maintenance Please demonstrate the performance of Air Dryer enough and check according to the check point s book on 4 2 4 to prevent the breakdown beforehand Moreover...

Page 19: ...Adsorption cylinder structural chart Adsorption cylinder part table Number Number of the table 1 Case 2 Pipe 3 4 Filter element 5 O ring 6 Plug 7 O ring 8 Spring 9 Panting metal 10 Filter element 11...

Page 20: ...element sequentially 5 Please put a new absorbent from the ditch of C type stop circle for the hole 10mm below Please fill the absorbent while lightly giving happen the vibration When filling the ads...

Page 21: ...and a power supply with high voltage applied There is a risk of burns due to heat or electrification by high voltage Even when operation is shut down after switching off the air dryer s illuminated l...

Page 22: ...G X201 VT315 022G X201 VT315 024G X201 g 5 port solenoid valve SY7140 1G X404 SY7140 3G X404 SY7140 2G X404 SY7140 4G X404 h Silencer AN20 02 ID40 ID60 Name ID400 ID600 ID401 ID601 ID405 ID605 ID406 I...

Page 23: ...nal Exchange 5 port solenoid valve or solenoid valve unit Operation confirmation Watching Ear Soapy water Drive according to the timing diagram There must not be abnormal sound Repairor exchange Do no...

Page 24: ...Solenoid valve unit Defect of switching device Defect of 2 port solenoid valve Defect of 5 port solenoid valve or Solenoid valve unit Defect of check valve Defect of switch Defect of switching device...

Page 25: ...inlet air pressure According to P1 Increase pressure Reduce processed air amount Install after cooler Regenerated air shortage See C Regenerated air does not flow 5 port solenoid valve failure 1 Volta...

Page 26: ...at the valve seat and tightness of screwing part Replace Clean or replace Clean or additionally tighten Check valve failure 1 Ball breakage 2 Orifice clogged 3 Pipe holder failure 4 Filter element clo...

Page 27: ...hericpressuredewpoint o C StandardType 30 1 ZType lowdewpoint 50 2 Ambienttemp andfluidtemp o C 5 50 PowersupplyV ID 00 SinglephaseAC100 100 110 50 60Hz ID 01 AC110 50Hz ID 05 AC200 200 220 50 60Hz ID...

Page 28: ...eries 6 2 Externalsdimensionaldrawing Model Tube connection caliber A B C D E Sizerelatedtoinstallation Bracket PartNo F G H J K L ID20 1 4 B 240 120 45 520 128 5 59 5 95 135 222 60 9 6604113 ID30 1 2...

Page 29: ...ed greenhouse gases Note2 See specification table for refrigerant used in the product Symbol Partname Symbol Partname SOL 1 5 portsolenoidvalve T Switchingdevice SOL 2 2 portsolenoidvalve LS1 2 Micros...

Page 30: ...d into atmosphere through 5 port solenoid valve and 2 port solenoid valve Next adsorption column T1 reproduces adsorptioncolumnT2entersthestateofadsorptionif5 portsolenoidvalveisswitched andcontinuous...

Page 31: ...kyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Specifications are subject to change without prior notice and any obligation the part of the manufacturer 2019 SMC C...

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