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Heatless Air Dryer

    

 

  

  

   

   

   

   

 4 Maintenance 

 

4-2 Periodical Maintenance 

4 - 6 

IDX-OM-X004 

    

ID Series 

4-2-4 

Check points book 

 

Check points book

 

Product name 

Heatless Air Dryer 

Product model 

ID20

-

02

,ID30

-

04

,ID40

-

04

,ID60

-

06

 

Check part 

Check item 

Check tool 

Check standard 

Treatment 

Check time 

Every 

day 

month 

months 

year 

Indicator 

Color 

Watching 

Normality : Deep blue 
Abnormality : Pink 

Exchange 

 

 

 

 

Operation 
confirmation 

Soapy 

water 

Air must flow without stopped up  

Exchange 

 

 

 

 

Absorbent 

Exchange 

 

 

 

 

Filter element 

Exchange 

 

 

 

 

Lamp 

Confirmation 
of display 

Watching 

Light while energizing 

Exchange 

 

 

 

 

Fuse 

Operation 
confirmation 

Tester 

Watching 

Corrode  neither  fusion  nor  the 
terminal 

Exchange 

 

 

 

 

Switch 

Operation 
confirmation 

Tester 

Watching 

The  power  supply  can  be 
ON-OFF  
Do not corrode the terminal 

Exchange 

 

 

 

 

5-port 

solenoid 

valve 

or 

solenoid 

valve unit 

Operation 
confirmation 

Watching 

Ear 

Soapy 

water 

Drive  according  to  the  timing 
diagram 
There  must  not  be  abnormal 
sound  

Repair or 

exchange 

 

 

 

 

Do  not  leak  more  than  EXH 
when testing with single goods 

2-port 

solenoid 

valve 

Operation 
confirmation 

Watching 

Ear 

Soapy 

water 

Drive  according  to  the  timing 
diagram 
There  must  not  be  abnormal 
sound  

Repair or 

exchange 

 

 

 

 

Air must not leak to the second 
side when you turn off the power 
supply 

Silencer 

Washing or 

exchange 

 

 

 

 

“O” ring 

It exchanges it in 

1-3 years 

 

 

 

 

Threaded 

portion 

Fixation 

Watching 

There must not be loosening 

additionally 

tighten 

 

 

 

 

Seal 

Seal 

Soapy 

water 

Do not leak 

Repair or 

exchange 

 

 

 

 

Exhaust port 

Exhaust 
confirmation 

Ear 

Hand 

Drive  according  to  the  timing 
diagram 

Cause of 

breakdown of 

manual 

Solve and refer to 

measures 

 

 

 

 

Flowing 
quantity 

of 

reproduction 
air 

Flow meter 

Meet the specification.  
Refer to the manual.  

Cause of 

breakdown of 

manual 

Solve and refer to 

measures 

 

 

 

 

 

Summary of Contents for ID20 Series

Page 1: ...IDX OM X004 PRODUCT NAME Heatless Air Dryer MODEL Series ID20 02 ID30 04 ID40 04 ID60 06 Please read this manual prior of using the air dryer Keep the manual readily available for reference...

Page 2: ...on and operation of the product Only those who have thorough understanding of the fundamental operating procedure or have basic knowledge and skills of handling industrial product for the installation...

Page 3: ...Air piping 2 2 2 2 4 Electric wiring 2 3 2 3 Cautions about Reinstallation 2 5 Chapter 3 Operation Shutdown 3 1 Check points before operation 3 1 3 2 Operation 3 1 3 3 Shutdown 3 2 3 4 Check points b...

Page 4: ...sible for super visor to follow the safety instructions but each operator or maintemance representative should do daily operations on their own head Operators and maintemance representatives should ta...

Page 5: ...t can result in serious injury or loss of life if someone handle wrongly during operation or maintenance and did not follow the procedure to avoid danger Caution Statements with the Danger sign explai...

Page 6: ...should open the cover panel of this product Warning Should any problem occur address it according to statements on this manual Identify problems according to Chapter 5 Troubleshooting Ask repair and...

Page 7: ...ning labels Confirm the positions of danger warning labels i 2 3 Danger of High Heat Warning Since this product has parts that become hot during operation there is the danger of burn injury resulting...

Page 8: ...icular products Compliance Requirements 1 The use of SMC products with production equipment for the manufacture of weapons of mass destruction WMD or other weapon is strictly prohibited 2 The exports...

Page 9: ...IDX OM X004 Heatless Air Dryer 1 Name and Functions Parts 1 1 Name of each Parts 1 1 ID Series 1 Name of each Parts 1 1 Name of each Parts ID20 to 30 ID20 30 series...

Page 10: ...IDX OM X004 Heatless Air Dryer 1 Name and Functions Parts 1 1 Name of each Parts 1 2 ID Series ID40 to 60 ID40 ID60 series...

Page 11: ...acket to prevent the product from being affected by vibration during transportation Warning Those instructions above must be followed because the product is so heavy that it carries a great risk to tr...

Page 12: ...sed air inlet or outlet port support the part to prevent excessive force from being applied to the product Be careful not to let the vibration of the air compressor transmit If the temperature of comp...

Page 13: ...strated when using it low 2 2 4 Electric Wiring Warning No one but qualified person should do the wiring work Before wiring you must cut the power off for safety Do not work under any energized condit...

Page 14: ...ltage and the product cannot be operated ID205 to 605 206 to 606 200 220V specified Remove the terminal block cover or the rear cover in the rear of the product and connect the power 200 220V AC to th...

Page 15: ...chapter 2 should be followed Disassembly of the power cable Cut off the power source when you disassemble the power cable Warning No one but qualified personnel should do the electric wiring Cut off...

Page 16: ...supply Then turn on the illuminated switch Please turn on the power supply of the air dryer after it pressurizes it If the power supply is turned on before it pressurizes it Especially when pressure...

Page 17: ...ck following points before you start operation If any abnormalities occur immediately stop the operation Turn off the illuminated switch of the product and then the breaker to the power supply There i...

Page 18: ...p from the product 4 2 Periodical Maintenance Please demonstrate the performance of Air Dryer enough and check according to the check point s book on 4 2 4 to prevent the breakdown beforehand Moreover...

Page 19: ...Adsorption cylinder structural chart Adsorption cylinder part table Number Number of the table 1 Case 2 Pipe 3 4 Filter element 5 O ring 6 Plug 7 O ring 8 Spring 9 Panting metal 10 Filter element 11...

Page 20: ...element sequentially 5 Please put a new absorbent from the ditch of C type stop circle for the hole 10mm below Please fill the absorbent while lightly giving happen the vibration When filling the ads...

Page 21: ...and a power supply with high voltage applied There is a risk of burns due to heat or electrification by high voltage Even when operation is shut down after switching off the air dryer s illuminated l...

Page 22: ...G X201 VT315 022G X201 VT315 024G X201 g 5 port solenoid valve SY7140 1G X404 SY7140 3G X404 SY7140 2G X404 SY7140 4G X404 h Silencer AN20 02 ID40 ID60 Name ID400 ID600 ID401 ID601 ID405 ID605 ID406 I...

Page 23: ...nal Exchange 5 port solenoid valve or solenoid valve unit Operation confirmation Watching Ear Soapy water Drive according to the timing diagram There must not be abnormal sound Repairor exchange Do no...

Page 24: ...Solenoid valve unit Defect of switching device Defect of 2 port solenoid valve Defect of 5 port solenoid valve or Solenoid valve unit Defect of check valve Defect of switch Defect of switching device...

Page 25: ...inlet air pressure According to P1 Increase pressure Reduce processed air amount Install after cooler Regenerated air shortage See C Regenerated air does not flow 5 port solenoid valve failure 1 Volta...

Page 26: ...at the valve seat and tightness of screwing part Replace Clean or replace Clean or additionally tighten Check valve failure 1 Ball breakage 2 Orifice clogged 3 Pipe holder failure 4 Filter element clo...

Page 27: ...hericpressuredewpoint o C StandardType 30 1 ZType lowdewpoint 50 2 Ambienttemp andfluidtemp o C 5 50 PowersupplyV ID 00 SinglephaseAC100 100 110 50 60Hz ID 01 AC110 50Hz ID 05 AC200 200 220 50 60Hz ID...

Page 28: ...eries 6 2 Externalsdimensionaldrawing Model Tube connection caliber A B C D E Sizerelatedtoinstallation Bracket PartNo F G H J K L ID20 1 4 B 240 120 45 520 128 5 59 5 95 135 222 60 9 6604113 ID30 1 2...

Page 29: ...ed greenhouse gases Note2 See specification table for refrigerant used in the product Symbol Partname Symbol Partname SOL 1 5 portsolenoidvalve T Switchingdevice SOL 2 2 portsolenoidvalve LS1 2 Micros...

Page 30: ...d into atmosphere through 5 port solenoid valve and 2 port solenoid valve Next adsorption column T1 reproduces adsorptioncolumnT2entersthestateofadsorptionif5 portsolenoidvalveisswitched andcontinuous...

Page 31: ...kyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Specifications are subject to change without prior notice and any obligation the part of the manufacturer 2019 SMC C...

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