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4)  A deceleration circuit or shock absorber may be required. 

When a driven object is operated at high speed or the load is heavy, a cylinder’s cushion will not be 

sufficient to absorb the impact. Install a deceleration circuit to reduce the speed before cushioning, or 

install an eternal shock absorber to relieve the impact. 

In this case, the rigidity of the machinery should also be examined. 

5)  Consider a possible drop in circuit pressure due to a power outage, etc. 

When a cylinder is used in a clamping mechanism, there is a danger of workpieces dropping if there is a 

decrease in clamping force due to a drop in circuit pressure caused by a power outage, etc. Therefore, 

safety  equipment  should  be  installed  to  prevent  damage  to  machinery  and  human  injury.  Suspension 

mechanisms and lifting devices also require consideration for drop prevention. 

6)  Consider a possible loss of power source. 

Measures should be taken to protect against bodily injury and equipment damage in the event that there 

is a loss of power to equipment conrtolled by pneumatics, electricity, or hydraulics. 

7)  Consider emergency stops. 

Design  so  that  human  injury  and/or  damage  to  machinery  and  euqipment  will  not  be  caused  when 

machinery  is  stopped  by  a  safety  device  under  abnormal  conditions,  a  power  outage  or  a  manual 

emergency stop.

 

8)  Consider the action when operation is restarted after an emergency stop or abnormal stop. 

Design the machinery so that human injury or equipment damage will not occur upon restart of operation. 

When the cylinder has to be reset at the starting position, install manual safely equipment.

 

9)  Design the system not to allow external force over max. output of the cylinder. 

Excessive external force may break the cylinder and lead to human injury and equipment damage. 

10)  Consider  the  force  output  by  the  cylinder  to  check  the  adequacy  of  mounting  base  in 

rigidity. 

If the mounting base is not rigid enough, the human injury and equipment damage may be caused. 

11)  Do not operate multiple cylinders simultaneously. 

An  air  is  compressive  fluid  and  difficult  to  control  in  its  speed.  The  change  in  supply  pressure,  load, 

temperature, lubrication and deviation and change over the time of performance of the cylinder could 

affect the speed. Therefore, the simultaneous operation of the cylinders are possible for short period by 

adjusting with a speed controller, but these factors may easily break the simultaneous operation. If it 

breaks,  an  excessive  force  is  given  to  the  piston  rod  due  to  difference  in  the  positions.  The  force 

becomes  a  lateral  load  and  causes  eccentric  wear  of  the  packing,  wear  of  the  bushing  and  damage 

between  the  cylinder  tube  and  piston.  For  this  reason,  the  design  to  depend  on  the  simultaneous 

operation of the cylinders should be avoided. If it is compelled, use a rigid and high accurate guide to 

compensate the force outputted by each cylinder.

 

12)  About intermediate stop 

In the case of a 3 position closed center valve, it is difficult to make a piston stop at the required position 

as acurately and precisely as with hydraulic pressure, due to compressibility of air. 

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8

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Furthermore,  since  valves  and  cylinders,  etc.  are  not  guaranteed  for  zero  air  leakage,  it  may  not  be 

possible to hold a stopped position for an extended period of time. Please contact SMC in the case it is 

necessary to hold stopped position for extended period. 

Summary of Contents for HYC 32

Page 1: ...RATION MANUAL HYGIENIC DESIGN CYLINDER Series Read this manual thoroughly before mounting and operating Pay special attention to the safety instructions Keep this manual in an easily accessible locati...

Page 2: ...No FSM027 2B...

Page 3: ...ronment Speed adjustment Direction control Cautions Installation setting up and other Auto switch Model selection Allowable kinetic energy Lateral load at rod end Pneumatic circuit Maintenance and Che...

Page 4: ...ns or after analysis and or tests to meet your specific requirements The expected perfomance and safety assurance will be the responsibility of the person who has determined the compatibility of the s...

Page 5: ...ction for possible failure of either of them Also perform periodical check to ensure it works properly Exemption SMC doesn t take any responsibility for the damage resulting from an earthquake fire du...

Page 6: ...e and mounting dimensions Also different from the conventional actuator it is dedicated for machines in food and packaging industries The concept of hygienic design is not a cylinder which is steriliz...

Page 7: ...ke measures to prevent freezing when below 5 since moisture in circuits can freeze and cause damage to seals and lead to malfunctions The allowable operating range for this product is between Without...

Page 8: ...l and other debris from inside the pipe Wrapping of pipe tape When screwing piping or fitting into ports ensure that chips from the pipe threads or sealing material do not get inside the piping Also w...

Page 9: ...en object will lurch at high speed if pressure is applied to one side of the cylinder because of the absence of air pressure inside the cylinder Therefore equipment should be selected and circuits des...

Page 10: ...ual safely equipment Design the system not to allow external force over max output of the cylinder Excessive external force may break the cylinder and lead to human injury and equipment damage Conside...

Page 11: ...o not scratch or dent the sliding portion of the cylinder tube or the piston rod by striking it with an object or squeezing it The tube bore is manufactured under precise tolerances Thus even a slight...

Page 12: ...iping tube content volume 2 Connect speed exhaust controller ASV and quick exhaust valve in the circuit of the cylinder to exhaust the pressure to atmosphere directly 3 Locate the piping port downward...

Page 13: ...tion for detection at stroke end and Operating Range Table 2 Unit mm Applicable bore size A B Operating Range 32 7 5 16 5 40 12 23 50 9 19 63 19 24 7 5 Fig 3 How to mount auto switch Insert the rail i...

Page 14: ...Minimum Strokes for Auto Switch Mounting Table 3 No of auto swithes D F6 1 5 2 10 12...

Page 15: ...41 0 45 0 54 0 63 40 0 37 0 41 0 45 0 49 0 53 0 57 0 65 0 73 0 81 0 97 1 13 50 0 63 0 69 0 75 0 82 0 88 0 94 1 07 1 19 1 31 1 56 1 81 2 06 63 0 84 0 90 0 96 1 02 1 08 1 15 1 27 1 40 1 52 1 77 2 02 2 2...

Page 16: ...le lateral load 20 F fB P D 4 2 F F Maximum output MPa fB Allowable maximum load to bushing N fB stroke L L L fR 2 1 1 D Bore size mm P Maximum operating pressure MPa fR Allowable mounted load N Fig 5...

Page 17: ...g speed before using When the cushion needle is rotated clockwise the restriction becomes smaller and the cushion works stronger Do not operate the actuator with the cushion needle fully closed This c...

Page 18: ...Pneumatic circuit The typical circuit for HYC series where air filter regulator solenoid valve and speed controller meter out are used for operation is as follows Fig 6 16...

Page 19: ...e caused Removal of equipment and supply and exhaust of compressed air When the equipment is removed after confirming the prevention for drop or run away of the work the cylinder is taken cut off air...

Page 20: ...wdriver etc from the front of the rod cover and take out Take care not to mark or damage the packing groove of the rod cover Likewise insert the precision screwdriver etc from the front of the head co...

Page 21: ...e injured Fig 10 3 Application of grease Rod packing Piston packing and Cushion packing Fig 11 Fig 12 Fig 13 Apply the grease all around new packing evenly Also add the grease inside the groove Fig 11...

Page 22: ...king Then apply the grease on the packing and bearing evenly Fig 16 Piston packing Make sure not to twist the packing when mounting Cushion packing Fig 17 Note the direction when mounting the packing...

Page 23: ...into the cylinder tube Apply the grease to the part receiving the cylinder tube and insert the rod assembly carefully and slowly so as not to damage the piston packing and gasket Tighten the rod cove...

Page 24: ...l Kit Material FKM Content and qty Cushion packing Piston packing Rod packing Tube gasket Needle scraper Bore size mm Kit no Material NBR Material FKM 32 HYCB32H PS 2 1 1 2 2 40 HYCB40H PS 2 1 1 2 2 5...

Page 25: ...during replacement of the packing and maintenance of the cylinder use the grease package Table 11 Grease package Grease for standard for non food Part no Net GR S 010 10g Table 12 Grease package Grea...

Page 26: ...ter including drain Install air cleaning equipments including air filter in the piping and replace piston packing 3 1 A lack of pneumatic pressure The pressure from factory source is low The setting o...

Page 27: ...A lateral load over the allowable value is applied An abnormal external force is applied Adjust the speed with the speed controller again so that the speed will be decreased to within specifications U...

Page 28: ...etaining ring Steel 2 Nickel plated 8 Magnet holder Aluminum alloy 1 Chromated 23 Cushion needle Stainless steel 2 7 Bushing holder Aluminum alloy 1 Chromated 22 Cushion adjuster Stainless steel 2 6 B...

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