SMC Networks DFB37E-23 Operation Manual Download Page 48

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Air Dryer

12 Specification for Option T

12-6Electric wiring diagram

12 - 4

IDX-OM-K021

12-6 Electric

wiring

diagram

Failure

TDR

For Option V

GFCI

Operation

ＯＬＲ

For Option R

TB1

Ｐ

PRS

TDR

ILS

TDR

Failure

Operation

Ｐ

For Option V

TB1

ILS

TDR

PRS

ＯＬＲ

GFCI

For Option R

PRR

Failure

TDR

MC1

THR

Operation

MC1

MC2

GFCI

PRS2

MC2

MC1

EDV

ILS

PRS1

THR

TDR

PRR

C01

TDR

記号

名称

ＣＭ

Refrigerating Compressor

Fan Motor

FM1～6 Fan Motor

OLR

Overload Relay

Capacitor For Compressor Motor

C01

Capacitor For CM

ILS

Switch with Lamp

PRS

Pressure Switch

PRS1

Pressure Switch

PRS2

High Pressure Switch

Terminal Block

TB1

Terminal Block

TB2

Terminal Block

Magnetic Contactor

MC1

Magnetic Contactor

MC2

Magnetic Contactor

Ｔ

Transformer

THR

Thermal Relay

TDR

Time Delay Relay

PRR

Phase Reversal Relay

GFCI

Ground Fault Circuit Interrupter

EDV

Electronic Drain Valve

IDFB22E/37E-23

IDFB22E-11

IDFB Series

For

IDFB37E

IDFB55E/75E-46

Summary of Contents for DFB37E-23

Page 1: ...IDFB22E 11 IDFB22E 11 A K R S T V IDFB22E 23 IDFB22E 23 A K R T V IDFB37E 23 IDFB37E 23 A K R T V IDFB55E 46 IDFB55E 46 A L R T V IDFB75E 46 IDFB75E 46 A L R T V Please read this manual prior of using...

Page 2: ...gency for proper installation and usage This manual explains about installation and trial operation of the equipment These tasks should be performed only by individuals with the proper training and ha...

Page 3: ...ty and Disclaimer Compliance Requirements i 9 Chapter 1 Parts Name and Functions 1 1 Parts Names and Functions 1 1 Chapter 2 Transportation Installation 2 1 Transportation 2 1 2 2 Installation 2 2 2 2...

Page 4: ...ication for Option K 8 1 Safety instructions 8 1 8 2 Specifications 8 1 Chapter 8 Specification for Option L 9 1 Safety instructions 9 1 9 2 Specifications 9 1 9 3 Specification of heavy duty auto dra...

Page 5: ...of Contents 3 Chapter 13 Specification for Option V 13 1 Safety instructions 13 1 13 2 Specifications 13 1 13 3 How to perform maintenance 13 2 13 4 Electric circuit 13 2 Chapter 14 Service Record 14...

Page 6: ...ent should not be turn on in the event of any problems When the equipment gets out of order shutdown immediately and contact for service i 2 1 Danger Classifications Specific danger classification of...

Page 7: ...burn associated injuries These parts remain hot even after power is off Wait until the unit has cooled down before touching i 2 4 Hazard of Rotating Fan Motor Warning Since this equipment has parts th...

Page 8: ...arning labels Do not remove or rub danger warning labels Confirm the positions of danger warning labels Front WARNING 1 Remove panels for maintenance only 2 Never insert anything into product to ensur...

Page 9: ...ere Before you repair the refrigerant circuit you should collect the refrigerant with proper evacuation system The collected refrigerant should be properly recycled by qualified agency Only personnel...

Page 10: ...ont Front CAUTION 1 Read manual before operation 2 Ensure vantilation and maintenance space 3 Keep water away from the product 4 Secure In Out connector with spanner during piping 5 Wait 3 minutes bef...

Page 11: ...Labels i 7 IDX OM K021 IDFB55E 75E SMC AIR DRYER MODEL VOLTAGE MCA MOPD COMPRESSOR RLA LRA FAN MOTOR HP FLA AIR FLOW RATE MAX INLET PRESS MAX INLET TEMP MAX AMBIENT TEMP MIN AMBIENT TEMP REFRIGERANT...

Page 12: ...ly recycled by qualified agency Only personnel with proper credential are allowed to handle refrigerant Only properly trained and qualified personnel are allowed to remove the cover panel of the equip...

Page 13: ...ge incurred due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products Com...

Page 14: ...Hot air will be exhausted by condenser fan Do not block these vents Panel Lock x 2 Another one is on opposite side Drain Tube Discharges drain Auto Drain Check if drained correctly once a day Compres...

Page 15: ...Lock x 4 There are on opposite too Drain Tube Discharges drain Auto Drain Check if drained correctly once a day Compressed Air IN Compressed Air OUT Ball Valve Front Panel You can see the terminal blo...

Page 16: ...s 1 1Parts Name and Functions 1 3 IDX OM K021 IDFB Series Front Rubber Grommet Power cord outlet Panel Lock x 4 There are on opposite too Ventilation Grille Suction Ambient air will be sucked by conde...

Page 17: ...dryer for important equipment or system 2 1 Transportation When you transport the equipment you should follow the instructions below You should lift the equipment from the base surface with careful at...

Page 18: ...ocations where temperature changes rapidly Locations where strong electromagnetic noise is generated Circumstances where static electricity is produced or discharged through the body of the equipment...

Page 19: ...s before use and select a suitable filter to prevent dust oil or chips from entering the air dryer which can cause failure to the equipment Use pipes and fittings that can withstand the operating pres...

Page 20: ...ust prepare for countermeasures of the power failure The dryer may not start normally at the moment of power failure Circuit breaker must be properly selected to meet safety standard of local regulati...

Page 21: ...ock refer to the label on the terminal block During wiring work do not touch other sections except terminal block 3 Insert the screwdriver into terminal block and open spring of terminal The cable ins...

Page 22: ...t work under energized condition Disassembly of the air piping Warning No one but qualified personnel should do the air piping Separate the compressor from the product for safety before removing the i...

Page 23: ...ation grille Location of the ventilation grille Right Side Open the IN Out side valve slowly Make sure the bypass valve is completely closed Confirm there are no air leaks Depending on the condition o...

Page 24: ...he ON OFF switch follow by the breaker of the main power supply There are no air leaks Air pressure temperature flow rate and ambient temperature meet the specifications Moisture is being discharged f...

Page 25: ...onth Caution During air blowing put on protective glass and mask to prevent dusts from coming into throat or eyes 4 2 2 Service parts It is recommended to replace the following parts regularly The int...

Page 26: ...s some parts of the air dryer will remain hot there is a risk of burns due to residual heat after the power is switched off So do not carry out replacement work until the temperature of these parts ha...

Page 27: ...icles attached to it Then apply grease thinly and fit it in the groove in the case assembly Fit the case assembly to the auto drain body Turn it untill the lock button clicks Try to turn the case asse...

Page 28: ...r a period of time The product is installed in an inappropriate location Ambient temperature is excessive Improve ventilation condition and reduce the ambient temperature as much as possible Reset the...

Page 29: ...tion condition and reduce the ambient temperature as much as possible The ventilation port is obstructed by a wall or clogged with dust Keep the product 600mm or more away from the surrounding walls C...

Page 30: ...he electric parts bracket The thermal relay can be found left side and upper side in the electric parts bracket Confirm that a green indication does not appear in the indication window of thermal rela...

Page 31: ...cal Specification Power Source 1 AC115V 10 60Hz Note4 1 AC230V 10 60Hz Note4 3 AC460V 10 60Hz Note4 Starting Current and LRA Note2 42A 26A 30A 27A Operating Current Note2 9A 4 5A 5 6A 3 8A Power Consu...

Page 32: ...0 5 AIR OUTLET AIR INLET 9 11 OPPOSITION 0 4 WIRE ELECTRICAL ENTRY VENTILATION VENTILATION DRAIN TUBE BALL VALVE LENGTH 35 4 900 O D 3 8 WITH LAMP SWITCH THERMOMETER EVAPORATION BLOCK TERMINAL F C J...

Page 33: ...4 1000 VENTILATION VENTILATION THERMOMETER EVAPORATION WITH LAMP SWITCH DRAFT AIR OUTLET AIR INLET AIR OUTLET 4XDIA 13 4XDIA 0 5 PORT SIZE PORT SIZE UNIT inch mm A B C D E F G H J K L M N P Q R Model...

Page 34: ...FM CM T TB Refrigerating Compressor FM Fan Motor FM1 6 Fan Motor OLR Overload Relay C1 Capacitor For Compressor Motor C01 Capacitor For CM ILS Switch with Lamp PRS Pressure Switch PRS1 Pressure Switc...

Page 35: ...gets about the same temperature as that of ambient air It is then discharged from air dryer outlet Refrigerant Circuit The Fluorocarbon charged in the refrigerant circuit is compressed by the compress...

Page 36: ...andard dryer 7 3 Air piping Since cool air comes out from an outlet of air dryers carefully attach thermal insulation to the piping at air outlet and keep the piping length as short as possible in ord...

Page 37: ...entering to the air drier enters to the cooler and is cooled and dehumidified by cold fleon separating the moisture The cold air is released from the air dryer Refrigerant Circuit The Fluorocarbon ch...

Page 38: ...esidual pressure If the air pressure is left at the inside of the product parts could suddenly pop out and cause accident when loosened 2 Put gloves to prevent injury when removing the auto drain 3 Op...

Page 39: ...emoving the auto drain stop the supply of air to the primary side of the product exhaust the air from the secondary side and ensure there is no residual pressure If the air pressure is left inside of...

Page 40: ...t port Clean exhaust port so that port is not blocked by dust etc 3 Close the ball valve before removing the heavy duty auto drain and open the bleed valve or push the flushing button and confirm air...

Page 41: ...rt the power cable prepared by the customer into the power code fixture and bring the power cable near the terminal base through the base hole 4 Connect the power cable to the terminal of the GFCI 5 P...

Page 42: ...or less Front panel GFCI Electrical entry PE IDFB22E 37E IDFB55E 75E L1 L2 L3 Connect to power cable Connector width 0 4inch 10mm or less Connect to earth cable Connector width 0 4inch 10mm or less L...

Page 43: ...tributor or SMC sales With the Ground fault display button white released Current leakage With the Ground fault display button white pressed Over current 2 Check the operation once a month by pressing...

Page 44: ...a terminal block Only qualified persons are allowed to wire the product 1 Before wiring be sure to shut off the power supply Never perfom wiring work white the product is energized 2 Ensure a stable p...

Page 45: ...to shut off the power supply before wiring For safety do not perform any work on the unit with the power supply on The power supply cannot be completely shut off just by turning off the illuminated s...

Page 46: ...revent breakage of the motor 12 4 How to connect the power supply and signal cable Connect the power cable and signal cable in the following procedures 1 Take off the front panel 2 Insert the power ca...

Page 47: ...t to re start The thermal relay is still in operation if the output of the abnormal signal is not stopped even after the switch with light is turned off Refer to 5 2 How to reset the thermal relay and...

Page 48: ...S2 MC2 MC1 MC1 EDV P 2 1 W W P T ILS PRS1 THR TDR PRR C01 TDR Refrigerating Compressor FM Fan Motor FM1 6 Fan Motor OLR Overload Relay C1 Capacitor For Compressor Motor C01 Capacitor For CM ILS Switch...

Page 49: ...the product When removing the auto drain stop the supply of air to the primary side of the product exhaust the air from the secondary side and ensure there is no residual pressure If the air pressure...

Page 50: ...6 4 Electric circuit Please refer to 12 6 Electric circuit when option T is included Power supply voltage of dryer AC115V AC230V AC460V Order number service parts IDF S0199 IDF S0198 IDF S0302 Max op...

Page 51: ...vice Record 14 1Service Record 14 1 IDX OM K021 14 Service Record 14 1 Service Record It is recommended to keep a maintenance service record Parts No Description Maintenance Service Work Description D...

Page 52: ...oda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Specifications are subject to change without prior notice and any obligation the part of the manufacturer 20...

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