background image

When the AC welding current is 16000 A or less,  

the operational distance between the 
welding conductor and the cylinder/
actuator or auto switch can be 

0

 mm

.

For use with single-phase AC 
welders. If it is used for cur-
rent inverter welders (includ-
ing rectifying type) and con-
denser type welders, the 
magnetic field resistance is 
reduced. Please contact SMC 
regarding the performance. 

Mounting position can be easily 

adjusted with 

2-color indication

.

Non-polar type, 

with

 Short-circuit protection 

Use of

Standard

Auto switch mounting bracket

2-color display
solid state auto switch

Spatter proof

flame resistant cable

Pre-wired connector (M12)

Improved maintenance ability

As an auto switch mounting bracket is 
fixed on the cylinder/actuator side, the 
position does not need to be readjusted 
when the auto switch is replaced. 

Welding current (ampere)

Distance between welding gun

and auto switch (mm) 

60

50

40

30

20

10

0

10000

20000

30000

Image of welding current and safety zone

Danger zone

Safety zone

Image of danger zone 

If the current to be used is 
16000 A or more, please 
contact SMC.

Operating
range

OFF

ON

Red

Green

Red

Proper operating range

Auto switch mounting bracket

Fixed on the cylinder

Only the

auto switch

can be

replaced.

Features 1

S20-201A-D-P3DW.qxd  10.1.28 10:59 AM  Page 1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Summary of Contents for D-P3DW* Series

Page 1: ...in an environment which generates a magnetic field disturbance AC magnetic field If the current of the AC welding machine is 16000 A or lower the switch can be used even if the distance between the welding conductor and the cylinder actuator or auto switch is 0 mm RoHS compliant Existing model D P4DW D P3DW New Volume is reduced by 70 compared to existing switches Magnetic Field Resistant 2 Color ...

Page 2: ...connector M12 Improved maintenance ability As an auto switch mounting bracket is fixed on the cylinder actuator side the position does not need to be readjusted when the auto switch is replaced Welding current ampere Distance between welding gun and auto switch mm 60 50 40 30 20 10 0 10000 20000 30000 Image of welding current and safety zone Danger zone Safety zone Image of danger zone If the curr...

Page 3: ...to Switch Example CKG1A40 100Y P3DWSC S n Nil 2 pcs 1 pc n pcs Number of auto switches Auto switch Nil None For auto switch model refer to How to Order When cylinders actuators are ordered with an auto switch the cylinder actuator auto switch and auto switch mounting bracket including screws are enclosed When the auto switch is ordered on its own the auto switch mounting bracket is not included In...

Page 4: ...h indicator light D P3DWSC D P3DWSE Lead wire Oilproof heavy duty vinyl cable ø4 8 0 5 mm2 2 cores Impact resistance Switch 1000 m s2 Connector 300 m s2 Insulation resistance 50 MΩ or more at 500 VDC Mega between lead wire and case Withstand voltage 1000 VAC for 1 minute between lead wire and case Ambient temperature 10 to 60 C Enclosure IEC60529 standard IP67 Polarity Non polar Magnetic Field Res...

Page 5: ...an be used even if the distance between the welding conductor gun cable and the cylinder actuator or auto switch is 0 mm Please contact SMC when the AC welding current exceeds 16000 A OUT Brown OUT Blue Unit g Mass Auto switch model Lead wire length m 0 5 3 5 20 102 168 D P3DW L Z Dimensions Body Auto switch mounting bracket For round groove mounting BQ3 032S Auto switch mounting bracket For squar...

Page 6: ...100 Hs Auto Switch Proper Mounting Position and Its Mounting Height CKG1 CLK2G MDB MDNB CDA2 CDNA CDQS CDQ2 CDLQ MGP MLGP MGPS CKQG CLKQG 3 Series D P3DW S20 201A D P3DW qxd 10 1 28 10 59 AM Page 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com ...

Page 7: ...12 17 5 32 34 5 38 44 47 5 57 5 67 5 mm MGP MLGP Bore size mm A B Hs 25 32 40 50 63 80 100 1 5 2 5 6 5 4 5 7 10 14 5 5 4 6 5 8 5 11 15 5 20 5 30 33 37 42 5 49 5 48 58 Ht 78 5 90 mm MGPS Bore size mm A B Hs 50 80 4 9 5 8 13 5 42 5 48 Ht 78 5 mm CKQG Bore size mm A B Hs 50 5 18 44 mm CLKQG Bore size mm A B Hs 50 40 50 44 mm CDQS Bore size mm A B Hs 25 1 5 0 0 32 mm Note The mounting position should ...

Page 8: ... ø25 to ø100 MGPS ø50 ø80 MLGP ø25 to ø100 1 pc 2 pcs 15 15 mm n pcs CDA2 Number of auto switches ø40 to ø100 ø40 to ø100 2 pcs Different sides Same side 1 pc 15 85 Support brackets other than center trunnion Center trunnion mm 15 50 n 2 4 6 8 n 2 2 85 50 n 4 8 12 16 n 4 2 n pcs MDNB Number of auto switches ø32 to ø100 2 pcs Different sides Same side 1 pc 15 Support brackets No center trunnion mm ...

Page 9: ... size mm mm Note Since this is a guideline including hysteresis not meant to be guaranteed Assuming approximately 30 dispersion Value may greatly change depending on the surrounding environment 6 Series D P3DW Magnetic Field Resistant 2 Color Display Solid State Auto Switch D P3DW A qxd 08 9 19 2 36 PM Page 9 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Of...

Page 10: ...ch mounting bracket temporarily by tightening the hexagon socket head cap screw M2 5 x 9 L 1 to 2 turns w Insert the temporarily tightened mounting bracket into the mat ing groove of the cylinder actuator and slide the auto switch onto the cyinder actuator through the groove e Check the detecting position of the auto switch and fix the auto switch firmly with the hexagon socket head cap screw M2 5...

Page 11: ...e keeping firm contact between the bottom of the auto switch mounting bracket 2 and the cylinder tube w Insert the protrusion on the bottom of the auto switch into the mat ing part of the auto switch mounting bracket 1 and fix the auto switch and the auto switch mounting bracket 1 temporarily by tight ening the hexagon socket head cap screw M2 5 x 9 L 1 to 2 turns e Insert the temporarily tightene...

Page 12: ...ipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to remove product and machinery equipment until safety is confirmed 1 The inspection and maintenance of machinery equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed 2 When the product is to be ...

Page 13: ...iod which is clearly our responsibility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 3 Vacuum pads ar...

Page 14: ...el 5 Ensure sufficient clearance for maintenance activities When designing an application be certain to allow sufficient clearance for maintenance Caution 1 Confirm proper insulation of wiring Be certain that there is no faulty wiring insulation contact with other circuits ground fault improper insulation between termi nals etc Damage may occur due to excess current flow into a switch 2 Do not wir...

Page 15: ...o switch s inter nal circuit elements Avoid sources of surge generation and disorganized lines 6 Avoid accumulation of iron waste or close contact with magnetic substances When a large amount of iron waste such as machining chips or spatter is accumulated or a magnetic substance some thing attracted by a magnet is brought into close proximity with a cylinder actuator with auto switches it may caus...

Page 16: ...SOUTH KOREA SMC Pneumatics Korea Co Ltd TAIWAN SMC Pneumatics Taiwan Co Ltd THAILAND SMC Thailand Ltd NORTH AMERICA CANADA SMC Pneumatics Canada Ltd MEXICO SMC Corporation Mexico S A de C V U S A SMC Corporation of America SOUTH AMERICA ARGENTINA SMC Argentina S A BOLIVIA SMC Pneumatics Bolivia S r l BRAZIL SMC Pneumáticos do Brasil Ltda CHILE SMC Pneumatics Chile S A VENEZUELA SMC Neumatica Venez...

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