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1. Confirm the specifications.

Read the specifications carefully and use this product appro-
priately. The product may be damaged or malfunction if it is 
used outside the specification range for load current, voltage, 
temperature or impact, etc.

2. Cautions for use in an interlock circuit

When a magnetic field resistant 2-color display solid state  
auto switch is used for an interlock signal requiring high reli-
ability, provide a mechanical function or device a double inter-
lock system by using another switch (sensor) together with the 
auto switch to avoid trouble. 
Also, perform periodic maintenance and confirm proper opera-
tion.

Design / Selection

Warning

1. Do not use a load that generates surge volt-

age.

Although a surge protection varistor is connected to the output 
of the magnetic field resistance 2-color display solid state auto 
switch, it may be damaged if surge is repeatedly applied. 
When loads such as relay or solenoid valves that generate 
surge are directly operated, use loads that incorporate a surge 
absorption element. 

2. 

Take precautions when multiple cylin-

ders/actuators are used close together.

When multiple magnetic field resistant 2-color display solid 
state auto switch cylinders/actuators are used in close proxim-
ity, magnetic field interference may cause the auto switches to 
malfunction. Maintain a minimum cylinder separation of 40 
mm. (When the allowable interval is specified for each cylin-
der series, use the indicated value.)
The auto switches may malfunction due to the interference 
from the magnetic fields.

3. Pay attention to the internal voltage drop of 

the auto switch.

Generally, the internal voltage drop will be greater with a 2- 
wire solid state auto switch than with a reed auto switch. Take 
note that a 12 VDC relay is not applicable.
• In the same way, when operating under a specified voltage, 

although an auto switch may operate normally, the load may 
not operate. Therefore, the formula below should be 
satisfied after confirming the minimum operating voltage of 
the load.

4. Pay attention to leakage current.

<Solid state/2-wire type>

Current (leakage current) flows to the load to operate the in-
ternal circuit even when in the OFF state.

If the criteria given in the above formula are not met, it will not 
reset correctly (stays ON).
Moreover, leakage current flow to the load will be “n” times 
larger when “n” auto switches are connected in parallel.

5. Ensure sufficient clearance for maintenance 

activities.

When designing an application, be certain to allow sufficient 
clearance for maintenance.

Caution

1.  Confirm proper insulation of wiring.

Be certain that there is no faulty wiring insulation (contact with 
other circuits, ground fault, improper insulation between termi-
nals, etc.). Damage may occur due to excess current flow into 
a switch.

2.  Do not wire with power lines or high voltage 

lines.

Wire separately from power lines or high voltage lines, avoid-
ing parallel wiring or wiring in the same conduit with these 
lines. Control circuits containing auto switches may malfunc-
tion due to noise from these other lines.

3. Avoid repeatedly bending or stretching lead 

wires.

Broken lead wires will result from repeatedly applying bending 
stress or stretching force to the lead wires.

4. Do not allow the load to be short circuited. 

A protective circuit shuts off the output when overcurrent flows 
due to load short circuit, etc. In that case, shut off the power 
supply and eliminate the cause of the overcurrent. Then, ap-
ply the power supply again.

Wiring

Caution

Mounting / Adjustment

Caution

1. Do not drop or bump.

Do not drop, bump or apply excessive impacts (1000 m/s

2

  or 

more) while handling. Although the body of the auto switch may 
not be damaged, the inside of the auto switch could be dam-
aged and cause malfunction.

2. Observe the proper tightening torque for 

mounting an auto switch.

When an auto switch is tightened beyond the range of tighten-
ing torque, auto switch mounting screws, auto switch mounting 
brackets or auto switch may be damaged. 
On the other hand, tightening below the range of tightening tor-
que may allow the auto switch to slip out of position.

3. Do not carry a cylinder/actuator by the auto 

switch lead wires.

Never carry a cylinder/actuator by its lead wires. This may not 
only cause broken lead wires, but it may cause internal ele-
ments of the auto switch to be damaged by the stress.

Magnetic Field Resistant 2-Color Display Solid State Auto Switch
Specific Product Precautions 1

Be sure to read this before handling. Refer to back pages 1 and 2 for Safety Instructions, 
“Handling Precautions for SMC Products” (M-E03-3) for Auto Switches Precautions.

Supply

voltage

>

Internal voltage

drop of auto switch

Minimum operating

voltage of load

>

Operating current of load (OFF condition)

Leakage current

Back page 3

D-P3DW-A.qxd  08.9.19 2:36 PM  Page 14

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Summary of Contents for D-P3DW* Series

Page 1: ...in an environment which generates a magnetic field disturbance AC magnetic field If the current of the AC welding machine is 16000 A or lower the switch can be used even if the distance between the welding conductor and the cylinder actuator or auto switch is 0 mm RoHS compliant Existing model D P4DW D P3DW New Volume is reduced by 70 compared to existing switches Magnetic Field Resistant 2 Color ...

Page 2: ...connector M12 Improved maintenance ability As an auto switch mounting bracket is fixed on the cylinder actuator side the position does not need to be readjusted when the auto switch is replaced Welding current ampere Distance between welding gun and auto switch mm 60 50 40 30 20 10 0 10000 20000 30000 Image of welding current and safety zone Danger zone Safety zone Image of danger zone If the curr...

Page 3: ...to Switch Example CKG1A40 100Y P3DWSC S n Nil 2 pcs 1 pc n pcs Number of auto switches Auto switch Nil None For auto switch model refer to How to Order When cylinders actuators are ordered with an auto switch the cylinder actuator auto switch and auto switch mounting bracket including screws are enclosed When the auto switch is ordered on its own the auto switch mounting bracket is not included In...

Page 4: ...h indicator light D P3DWSC D P3DWSE Lead wire Oilproof heavy duty vinyl cable ø4 8 0 5 mm2 2 cores Impact resistance Switch 1000 m s2 Connector 300 m s2 Insulation resistance 50 MΩ or more at 500 VDC Mega between lead wire and case Withstand voltage 1000 VAC for 1 minute between lead wire and case Ambient temperature 10 to 60 C Enclosure IEC60529 standard IP67 Polarity Non polar Magnetic Field Res...

Page 5: ...an be used even if the distance between the welding conductor gun cable and the cylinder actuator or auto switch is 0 mm Please contact SMC when the AC welding current exceeds 16000 A OUT Brown OUT Blue Unit g Mass Auto switch model Lead wire length m 0 5 3 5 20 102 168 D P3DW L Z Dimensions Body Auto switch mounting bracket For round groove mounting BQ3 032S Auto switch mounting bracket For squar...

Page 6: ...100 Hs Auto Switch Proper Mounting Position and Its Mounting Height CKG1 CLK2G MDB MDNB CDA2 CDNA CDQS CDQ2 CDLQ MGP MLGP MGPS CKQG CLKQG 3 Series D P3DW S20 201A D P3DW qxd 10 1 28 10 59 AM Page 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com ...

Page 7: ...12 17 5 32 34 5 38 44 47 5 57 5 67 5 mm MGP MLGP Bore size mm A B Hs 25 32 40 50 63 80 100 1 5 2 5 6 5 4 5 7 10 14 5 5 4 6 5 8 5 11 15 5 20 5 30 33 37 42 5 49 5 48 58 Ht 78 5 90 mm MGPS Bore size mm A B Hs 50 80 4 9 5 8 13 5 42 5 48 Ht 78 5 mm CKQG Bore size mm A B Hs 50 5 18 44 mm CLKQG Bore size mm A B Hs 50 40 50 44 mm CDQS Bore size mm A B Hs 25 1 5 0 0 32 mm Note The mounting position should ...

Page 8: ... ø25 to ø100 MGPS ø50 ø80 MLGP ø25 to ø100 1 pc 2 pcs 15 15 mm n pcs CDA2 Number of auto switches ø40 to ø100 ø40 to ø100 2 pcs Different sides Same side 1 pc 15 85 Support brackets other than center trunnion Center trunnion mm 15 50 n 2 4 6 8 n 2 2 85 50 n 4 8 12 16 n 4 2 n pcs MDNB Number of auto switches ø32 to ø100 2 pcs Different sides Same side 1 pc 15 Support brackets No center trunnion mm ...

Page 9: ... size mm mm Note Since this is a guideline including hysteresis not meant to be guaranteed Assuming approximately 30 dispersion Value may greatly change depending on the surrounding environment 6 Series D P3DW Magnetic Field Resistant 2 Color Display Solid State Auto Switch D P3DW A qxd 08 9 19 2 36 PM Page 9 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Of...

Page 10: ...ch mounting bracket temporarily by tightening the hexagon socket head cap screw M2 5 x 9 L 1 to 2 turns w Insert the temporarily tightened mounting bracket into the mat ing groove of the cylinder actuator and slide the auto switch onto the cyinder actuator through the groove e Check the detecting position of the auto switch and fix the auto switch firmly with the hexagon socket head cap screw M2 5...

Page 11: ...e keeping firm contact between the bottom of the auto switch mounting bracket 2 and the cylinder tube w Insert the protrusion on the bottom of the auto switch into the mat ing part of the auto switch mounting bracket 1 and fix the auto switch and the auto switch mounting bracket 1 temporarily by tight ening the hexagon socket head cap screw M2 5 x 9 L 1 to 2 turns e Insert the temporarily tightene...

Page 12: ...ipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to remove product and machinery equipment until safety is confirmed 1 The inspection and maintenance of machinery equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed 2 When the product is to be ...

Page 13: ...iod which is clearly our responsibility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 3 Vacuum pads ar...

Page 14: ...el 5 Ensure sufficient clearance for maintenance activities When designing an application be certain to allow sufficient clearance for maintenance Caution 1 Confirm proper insulation of wiring Be certain that there is no faulty wiring insulation contact with other circuits ground fault improper insulation between termi nals etc Damage may occur due to excess current flow into a switch 2 Do not wir...

Page 15: ...o switch s inter nal circuit elements Avoid sources of surge generation and disorganized lines 6 Avoid accumulation of iron waste or close contact with magnetic substances When a large amount of iron waste such as machining chips or spatter is accumulated or a magnetic substance some thing attracted by a magnet is brought into close proximity with a cylinder actuator with auto switches it may caus...

Page 16: ...SOUTH KOREA SMC Pneumatics Korea Co Ltd TAIWAN SMC Pneumatics Taiwan Co Ltd THAILAND SMC Thailand Ltd NORTH AMERICA CANADA SMC Pneumatics Canada Ltd MEXICO SMC Corporation Mexico S A de C V U S A SMC Corporation of America SOUTH AMERICA ARGENTINA SMC Argentina S A BOLIVIA SMC Pneumatics Bolivia S r l BRAZIL SMC Pneumáticos do Brasil Ltda CHILE SMC Pneumatics Chile S A VENEZUELA SMC Neumatica Venez...

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