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SMC Networks D-MP Series Operation Manual Download Page 24

 

-23- 

 

No.D-

※

S-OMU0002-A 

 

Troubleshooting

 

When any position sensor failure occurs, perform the following trouble shooting. 
A failure of the position sensor might depend on the operating environment (application etc.) and may need 
to be tested separately by contacting SMC. 

 

 

 

 

 

 

 

Yes 

 

 

No 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 

 

Trouble No.1 

Incorrect 

application 

Trouble No.3 

Does not operate 

correctly 

Trouble No.1 

Trouble No.1 

 

Is the actuator 

applicable? 

 

The switch output 

does not turn off 

 

The operation LED 

does not turn off 

The operation LED 

does not turn on 

Trouble No.2 

The operation LED 

does not turn off 

The switch output 

stays OFF 

 

The operation LED 

does not turn on 

Trouble No.4 

Trouble No.5

 

Indicator LED 1 

flashes

 

Trouble No.6

 

Analogue output 

error (specifications 

are not satisfied) 

Summary of Contents for D-MP Series

Page 1: ...No D S OMU0002 A PRODUCT NAME Actuator Position Sensor MODEL Series Product Number D MP series ...

Page 2: ...tents Safety Instructions 2 Model Indication and How to Order 8 Summary of Product parts 8 Mounting and Installation 10 Installation 10 Wiring 11 Setting 12 IO Link 16 Troubleshooting 23 Maintenance 28 Specifications 29 Dimensions 30 ...

Page 3: ...f equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to rem...

Page 4: ...r responsibility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 ...

Page 5: ...osphere containing flammable or explosive gases Fire or an explosion can result This product is not designed to be explosion proof If using the product in an interlocking circuit Provide a double interlocking system for example a mechanical system Check the product regularly for proper operation Otherwise malfunction can result causing an accident The following instructions must be followed during...

Page 6: ...t on the footing accidentally an excessive load will be applied to the rotary table causing the rotary actuator to break 4 Design the product to prevent reverse current when the circuit is open or the product is forced to operate for operational checks Reverse current can cause product damage or malfunction 5 Limitations of the detection position There will be mounting positions or surfaces where ...

Page 7: ...he position sensor to move out of position 3 Do not carry an actuator by the position sensor lead wire This may cause a broken lead wires or damage to the auto switch internal elements 4 Use only the screws installed in the position sensor body for mounting the position sensor If other screws are used the position sensor may be damaged 5 Check and adjust the actual product operation during install...

Page 8: ...h generate a large amount of surge in the area around the cylinder actuator with position sensor this may cause damage to the position sensor internal circuit 7 Do not use in direct sunlight 8 Do not mount the auto switch in locations where it is exposed to radiant heat 9 The product is CE marked but not immune to lightning strikes Take measures against lightning strikes in the system 10 Do not us...

Page 9: ...splay D MP Lead wire Mounting thread Mounting thread Teach pad Mounting thread Indicator light 1 Indicator light 2 Measuring range Symbol Content 025 25 mm 050 50 mm 100 100 mm 200 200 mm Lead wire Symbol Content A 2 000 mm B M8 4 pin plug connector 0 3 m C M12 4 pin A coded plug connector 0 3 m Class A Operation display ...

Page 10: ...ctive Error Sensor not ready for operation Detectable magnetic field is decrease LED flashing at 4 Hz Switch output High Switch output High PNP ON NPN OFF Low Switch output Low PNP OFF NPN ON Over current error Overload of the switch output over current Magnetic field In measuring range Magnetic field registered in measuring range Outside of measuring range Magnetic field is not registered in meas...

Page 11: ...inder actuator has a built in magnet and use an appropriate bracket for the cylinder actuator There are also cases when a bracket is not needed Proper tightening torque When tightening mounting screws use a suitable hexagon wrench 1 5 Mounting torque should be 0 2 to 0 4 Nm Over tightening can damage the cylinder actuator and sensor Loose screws can cause misalignment or a reduction in accuracy du...

Page 12: ...e voltage output 3 Blue Power supply DC 4 Black IO Link Switch output C Q Wiring specifications M8 Connector pin assignment M12 Connector pin assignment Main circuit Brown No 1 Black No 4 White No 2 Power supply 15 to 30 VDC Blue No 3 Main circuit Brown No 1 Black No 4 White No 2 Connector pin numbers shown in brackets Blue No 3 Power supply 15 to 30 VDC Main circuit Brown No 1 L Black No 4 C Q Wh...

Page 13: ...Note For teaching the measurement range make sure that the piston position is at the start point of the range Click the teach pad and then click and hold down the teach pad Teach level 1 starts when the indicator LED flashes slowly Note If the indicator LED does not flash and setting is not available wait for 3 seconds and double click the teach pad again Teach level 1 ...

Page 14: ... 13 No D S OMU0002 A Teach level 2 When a magnet subject to be detected is present outside of the measurement range the indicator LED flashes 4 times and setting is complete ...

Page 15: ...tput can be selected Analogue output can be reversed Example 4 20 mA 20 4 mA 0 10 V 10 0 V If teaching is performed with the conditions below the setting might be interrupted and the orange LED flashes 4 times If teaching is performed at the start or end of the measuring range magnet force is not detected Minimum set measuring range 1 mm 0 10 Set measuring range Voltage V 0 20 4 Set measuring rang...

Page 16: ...output Additional condition SP1 1 5 mm 1 5 hysteresis Operation range SP1 1 5 mm 1 hysteresis 0 ON range is approx 3 mm The projections are not included in the dimension 3 Window mode Normal output Reversed output Additional condition Hysteresis SP1 SP2 4 2 point mode can be sent only in IO Link mode Normal output Reversed output Additional condition Can be used without IO Link connection Hysteres...

Page 17: ...ter settings stored in the master are downloaded automatically the device can be operated with the parameter settings of the previous device 3 types of back up level of the data storage can be set for each master port using IO Link setting tool Disabled back up restore restore Back up implies the activation of upload and restore implies download Communication specifications IO Link type Device IO ...

Page 18: ...of image files such as vendor logo device picture and device icon The IODD file is shown below Product No IODD file 1 D MP025A B C SMC D MP025 yyyymmdd IODD1 1 2 D MP050A B C SMC D MP050 yyyymmdd IODD1 1 3 D MP100A B C SMC D MP100 yyyymmdd IODD1 1 4 D MP200A B C SMC D MP200 yyyymmdd IODD1 1 yyyymmdd indicates the file preparation date yyyy is the year mm is the month and dd is the date The IODD fi...

Page 19: ...002 2 0 W System Command N Refer to system command P 19 0x000C 12 0 R W Device Access Lock Y Refer to device access lock P 19 0x0010 16 0 R Vendor Name N SMC Corporation 0x0011 17 0 R Vendor Text N www smcworld com 0x0012 18 0 R Product Name N Example D MP025A 0x0013 19 0 R Product ID N Example D MP025A 0x0014 20 0 R Product Text N Actuator Position Sensor 0x0015 21 0 R Serial Number N 8 octets fi...

Page 20: ...tion method 0x02 2 Lock the data storage 0x04 4 Lock the local user interface Data storage lock Sensor data storage function is disabled by locking the Data storage in the sensor In this case access is rejected for data storage backup and restore Local user interface lock Position sensor operation by the teach pad is prohibited If the teach pad is touched while locking the green LED flashes 4 time...

Page 21: ...385 1 R W BDC3 Logic bit 24 8 bit 0 Y 4 2 R W Mode bit 16 8 bit 0 Y 5 3 R W Hysteresis bit 0 16 bit 10 Y 1 to 400 0x4002 16386 1 R W BDC4 SetPoint1 bit 16 16 bit 3 Y 3 2 R W SetPoint2 bit 0 16 bit 3 Y 3 0x4003 16387 1 R W BDC4 Logic bit 24 8 bit 0 Y 4 2 R W Mode bit 16 8 bit 0 Y 5 3 R W Hysteresis bit 0 16 bit 10 Y 1 to 400 1 R means Read and W means Write 2 Y Included in DS data storage N Not inc...

Page 22: ...nd Me Unit 8 bit 0 N 0 Deactivated 1 LEDs blinking with 1 Hz 0x00E3 227 0 R W Notification Enable Unit 8 bit 0 Y 0 All enabled 1 All disabled 0x00E5 229 1 R Position of magnet Position bit 8 16 bit N Travel distance mm 30000 out of measuring range 2 Position qualifier bit 0 8 bit N 1 0x3000 12288 1 R W Measuring range Measuring range start bit 16 16 bit Refer to P 22 Y 0 to 4000 Range start end 20...

Page 23: ...5 mm Measuring range 0 to 500 25 mm D MP050 Setpoint 1 SP1 500 25 mm 0 to 1000 Setpoint 2 SP2 480 24 mm Measuring range 0 to 1000 50 mm D MP100 Setpoint 1 SP1 1000 50 mm 0 to 2000 Setpoint 2 SP2 980 49 mm Measuring range 0 to 2000 100 mm D MP200 Setpoint 1 SP1 2000 100 mm 0 to 4000 Setpoint 2 SP2 1980 99 mm Measuring range 0 to 4000 200 mm Common for all ranges Hysteresis 10 0 5 mm 0 to 400 2 1val...

Page 24: ...No Trouble No 1 Incorrect application Trouble No 3 Does not operate correctly Trouble No 1 Trouble No 1 Is the actuator applicable The switch output does not turn off The operation LED does not turn off The operation LED does not turn on Trouble No 2 The operation LED does not turn off The switch output stays OFF The operation LED does not turn on Trouble No 4 Trouble No 5 Indicator LED 1 flashes ...

Page 25: ... 24 No D S OMU0002 A Trouble No 7 Teach pad operation is not possible IO Link does not function correctly Trouble No 8 Trouble No 10 Trouble No 9 IO Link LED do not flash ...

Page 26: ...eakage current Reset the PLC Incorrect wiring Check the output wiring Correct wiring Position sensor failure Replace the product 3 The output does not turn on The operation LED does not turn on Power supply failure Check the power supply voltage Zero or extremely low Adjust the power supply voltage to the specified value Incorrect wiring Check the wiring Correct the wiring Incorrect setting Settin...

Page 27: ...ing power Output will drift after the power was supplied Wait for 10 to 15 minutes for warming up Incorrect wiring and incorrect load specification Check if a correct load is connected to the analogue output Correct the wiring Incorrect mounting displacement Check for looseness of the position sensor mounting bracket and the mounting screws Apply the appropriate torque Rotation of cylinder piston ...

Page 28: ... Communication mode is not transferred to the Operation mode Check the setting of the data storage access lock and data storage backup level of the master Release the data storage access lock Or deactivate the setting of the data storage backup level of the master port Back up and re store required due to data storage lock Check the data storage lock Release the data storage lock 10 The operation ...

Page 29: ...r when the power has been unexpectedly removed Regarding set up contents of the program may be maintained by customer s application systems Be sure to confirm safety when returning operation of the cylinder and actuator because it could have been stopped in an unstable condition ...

Page 30: ... Short circuit protection Yes Analogue current output 3 Output current 4 to 20 mA Max load resistance 500 Ω Analogue voltage output 3 Output voltage 0 to 10 V Min load resistance 2 kΩ Lead wire PUR 4 core 2 6 0 08 mm2 Standards CE marking EMC directive RoHS directive UL Impact resistance 300 m s2 Insulation resistance 50 MΩ or more with 500 VDC Ohmmeter Withstand voltage 1000 VAC 1 minute Ambient ...

Page 31: ...0002 A Dimensions mm Model A B Detectable range D MP025 40 5 25 D MP050 64 9 50 D MP100 114 9 100 D MP200 214 7 200 D MP B D MP C Teach pad Indicator light Mounting thread M8 4 pin connector M12 4pin connector D MP A ...

Page 32: ...2019 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2018 2019 SMC Corporation All Rights Reserved ...

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