SMC Networks AC20 B Series Operation Manual Download Page 6

 

 

 

 Air filter, lubricator, filter regulator and mist separator 

(1)    Avoid  the  application  where  charge  and  discharge  of  pressure  to/from  a  standard  bowl  is 

switched frequently. This may damage the bowl. A metal bowl is recommended in these cases. 

 

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Regulator and filter regulator 

(1)    A safety device needs to be installed if output pressure is exceeding the set pressure, otherwise 

this can cause breakage of outlet device and equipment or lead to malfunction. 

 

Caution 

 Air filter, filter regulator and mist separator 

(1)    AD27-D with auto drain  may have leakage of accumulated drain during pressure exhaust (this 

leakage is allowed in their constructions and not considered failure). Be sure to connect piping for 
drain. 

 

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Regulator and filter regulator 

(1)    Allowed air consumption from the exhaust port is 0.1 L/min(ANR) or less.

 

Selection 

Warning 

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Air combination 

(1)    Grease  used  on  the  internal  sliding  parts  and  seals  may  flow  to  the  outlet  side.  If  this  is  not 

acceptable, please consult SMC. 

 

○ 

Air filter, filter regulator and mist separator 

(1)    N.O.  type  auto  drain  should  be  operated  under  the  following  conditions  to  avoid  malfunction. 

Operating compressor: 0.75 kW or more, Discharged flow rate: 100 L/min (ANR) or more   
When using 2 or more auto drains, multiply the value above by the number of auto drains to find 
the capacity of the compressors you will need. For example, when  using  2 auto drains, 1.5 kW 
(200 L/min (ANR)) of the compressor capacity is required. The operating pressure should be 
0.1 MPa or more. 

(2)  N.C.  type  auto  drain  should  be  operated  under  the  following  conditions  to  avoid  malfunction. 

Operating pressure for AD27: 0.1 MPa or more, for AD37 and AD47: 0.15 MPa or more. 

 

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Regulator and filter regulator 

(1)  Residual pressure of product without backflow function is released unstably even though the inlet 

pressure is released (residual pressure might be left in the product). Please select product with 
backflow function to release the residual pressure completely. 

(2)  Long absence of operation or operation with sealed circuit or balancing circuit on the outlet side 

may cause set pressure fluctuation. Please consult SMC if this is not acceptable. 

(3)  Set  range  of  outlet  pressure  shall  be  85%  or  less  of  the  inlet  pressure.  Operating  at  a  setting 

exceeding 85% causes the outlet pressure to be easily affected by fluctuations in flow rate and 
inlet pressure, leading to instability. 

(4)  Since the safety margin is calculated to the maximum value of the set pressure range shown in the 

specification  table,  the  pressure  setting  may  be  over  the  maximum  value.  However,  use  the 
product within the specified range. 

(5)  If the product is used with circuit which requires high exhaust sensitivity or set precision, please 

consult SMC. 

 

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Lubricator

 

(1)  Please consult SMC when the lubricator is used other than for lubricating pneumatic equipment. 
(2)  Please consult SMC when the lubricator is used at high frequency, such as press machine, as the 

internal components may break or operation failure may occur on the outlet side equipment.   

(3)  If the air consumption is small, oil may not drip. Select a proper size of product according to the 

minimum dripping flow rate.     

(4)  Do not flow from the outlet side (backflow) as it may cause breakage of the internal components. 
(5)  When the piping is branched on the inlet side, install a check valve to prevent the lubricant from 

 

back flowing. 
 

-5- 

Summary of Contents for AC20 B Series

Page 1: ...J N R W Z ZA D AC40 A F N 02 F N 04 C D E E1 E2 E3 E4 G M 1 2 3 6 8 J N R W Z ZA D AC40B C D F N 02 F N 04 C D E E1 E2 E3 E4 G M 1 2 6 8 J N R W Z ZA D AC40 A F N 06 C D E E1 E2 E3 E4 G M 1 2 3 6 8 J...

Page 2: ...ions 2 10 2 Application 11 3 Specifications 11 15 4 How to Order 16 20 5 Options 21 6 Structural Drawing and Replacement Part 21 7 Trouble Shooting 22 8 How to Replace the Products 23 9 Disassembly Dr...

Page 3: ...failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembl...

Page 4: ...the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this...

Page 5: ...ustic soda Potash Calcium hydroxide Slack lime Ammonia water Carbotane of soda Sodium sulfide Potassium nitrate Sulfate of soda Carbon tetrachloride Chloroform Ethylene chloride Methylene chloride Ben...

Page 6: ...function Operating pressure for AD27 0 1 MPa or more for AD37 and AD47 0 15 MPa or more Regulator and filter regulator 1 Residual pressure of product without backflow function is released unstably eve...

Page 7: ...re and excessive tightening torque may cause breakage of screws Recommended tightening torque Unit N m Applicable models AC20 D AC30 D AC40 D AC40 06 D AC50 D AC60 D Part No of spacer with bracket Y20...

Page 8: ...ing the pressure Failure to follow this procedure can cause damage to the knob and the outlet pressure may fluctuate Pull the pressure regulator knob to unlock You can visually verify this with the or...

Page 9: ...ions 5 Do not apply torsion or bending moment other than the weight of the product itself External piping needs to be supported separately as it may cause breakage If moment applied to the equipment i...

Page 10: ...drain cock manually The use of tools can result in damage to the product Air filter filter regulator and mist separator 1 Replace the element every 2 years or when the pressure drop at the output pres...

Page 11: ...is restricted during operation check the condition of the element 3 The emergency manual exhaust of AD27 D can be performed by rotating the knob counterclockwise O direction The emergency manual exha...

Page 12: ...ed air Part 1 Contaminants and purity classes The compressed air quality class on the inlet side is 7 4 4 Construction Weight Filtration rating Compressed air quality class Note 3 Drain capacity Min d...

Page 13: ...e for F R L unit with a square enbedded type pressure gauge or with a digital pressure switch Note 2 5 to 50o C for the products with the digital pressure switch Note 3 Based on ISO8573 1 2010 Compres...

Page 14: ...ed air quality class on the inlet side is 7 4 4 0 05 to 0 85 MPa 5 m ISO8573 1 2010 6 4 4 45 cm3 Polycarbonate Standard Polycarbonate Model Component Port size Pressure gauge port size Note 1 Fluid 1...

Page 15: ...of lubricant to the outlet side The compressed air quality class on the inlet side is 7 4 4 45 cm3 Polycarbonate Standard Polycarbonate Relieving type Note 4 Based on ISO8573 1 2010 Compressed air Pa...

Page 16: ...tal pressure switch Note 2 5 to 50o C for the products with the digital pressure switch Note 3 When the mist separator inlet pressure is 0 7 MPa at 20o C atmospheric pressure and relative humidity of...

Page 17: ...ard 6C With bowl guard Nylon bowl Nil With drain cock Drain guide 1 8 Drain guide 1 4 W Drain cock with barb fitting Nil Without drain cock 3 Lubricator with drain cock Nil Relieving type N Non reliev...

Page 18: ...ith bowl guard Nylon bowl Nil With drain cock Drain guide 1 8 Drain guide 1 4 W Drain cock with barb fitting Nil Without drain cock 3 Lubricator with drain cock Nil Relieving type N Non relieving type...

Page 19: ...al bowl with level gauge C With bowl guard 6C With bowl guard Nylon bowl Nil With drain cock Drain guide 1 8 Drain guide 1 4 W Drain cock with barb fitting Nil Relieving type N Non relieving type Nil...

Page 20: ...al bowl with level gauge C With bowl guard 6C With bowl guard Nylon bowl Nil With drain cock Drain guide 1 8 Drain guide 1 4 W Drain cock with barb fitting Nil Relieving type N Non relieving type Nil...

Page 21: ...al bowl with level gauge C With bowl guard 6C With bowl guard Nylon bowl Nil With drain cock Drain guide 1 8 Drain guide 1 4 W Drain cock with barb fitting Nil Relieving type N Non relieving type Nil...

Page 22: ...r 1 Replacement part AC50 A B D AC60 A B D 1 Seal HNBR Y220P 050S Y320P 050S Y420P 050S Y520P 050S Y620P 050S Note 1 Note 2 The number in the table and structural drawing is consistent with the number...

Page 23: ...damaged Replace the seal with a new one P23 2 Screws for retainer are loose Tighten screws to the specified torque P23 Note 22 For individual product refer to the operation manual of each product Trou...

Page 24: ...rily 5 Tighten those two hexagon socket head cap screws with a hexagon wrench evenly Refer to the criteria shown on the right for the tightening torque for the screws Hexagon wrench Note 23 For indivi...

Page 25: ...n 9 2 Spacer with bracket 9 3 Spacer 24 Air filter Spacer with bracket Spacer with bracket Regulator Lubricator 1 Seal Spacer Retainer A Retainer B Hexagon socket head cap screws 1 Seal Spacer Retaine...

Page 26: ...142 3 AC40 D 28 41 5 27 8 52 42 5 73 42 5 73 42 5 73 186 9 155 6 153 9 149 5 154 169 5 174 AC40 06 D 28 41 5 27 8 52 42 5 73 42 5 73 42 5 73 188 9 157 6 155 9 151 5 156 171 5 176 AC50 D 28 51 27 8 61...

Page 27: ...9 155 6 153 9 150 154 170 174 AC40A 06 D 28 41 5 27 8 52 42 5 73 42 5 73 42 5 73 188 9 157 6 155 9 151 5 156 171 5 176 AC50A D 28 51 27 8 61 5 42 5 82 5 42 5 82 5 42 5 82 5 259 9 242 6 240 9 236 5 24...

Page 28: ...41 5 27 8 52 42 5 73 42 5 73 42 5 73 186 9 155 6 153 9 150 154 170 174 AC40B 06 D 28 41 5 27 8 52 42 5 73 42 5 73 42 5 73 188 9 157 6 155 9 151 5 156 171 5 176 AC50B D 28 51 27 8 61 5 42 5 82 5 42 5 8...

Page 29: ...123 9 122 2 117 8 122 3 137 8 142 3 AC40C D 28 41 5 27 8 52 42 5 73 42 5 73 42 5 73 186 9 155 6 153 9 149 5 154 169 5 174 AC40C 06 D 28 41 5 27 8 52 42 5 73 42 5 73 42 5 73 188 9 157 6 155 9 151 5 156...

Page 30: ...8 52 42 5 73 42 5 73 42 5 73 186 9 155 6 153 9 149 5 154 169 5 174 AC40D 06 D 28 41 5 27 8 52 42 5 73 42 5 73 42 5 73 188 9 157 6 155 9 151 5 156 171 5 176 Note Dimension C shows the distance when the...

Page 31: ...2020 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligatio...

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