background image

 

 

fig.3

 

ASSEMBLE DOOR

 

7

 

SELECT:

 

 

2 x 1.850 m  Door Sheets (Narrow)

 

2 x 0.945 m  Door Top/Bottom Flashings

 

2 x 1.850 m Door Side Flashings

 

3 x Hinges

 

1 x Padbolt Support Flashing

 

2 x 1.160 m  Door Brace Flashings

 

59 x Rivets

 

STEP 1:

 

 

• 

Lay out door sheets on a flat surface 

making sure narrow pans are on the 

outside.

 

 

• 

Rivet sheets together in the centre en-

suring ends are flush with each other.

 

STEP 2:

 

 

• 

Position door side flashings and top 

and bottom flashings and assemble 

door as shown, ensuring  narrow 

face of flashing is on the front as 

per fig.1

 

 

 

STEP 4:

 

 

• 

On the back of the door, place door braces in posi-

tion as shown in 

fig.4.

 

 

• 

Ensure that the top and bottom ends of the braces 

are under the door flashings as shown in 

fig.5 

and 

opposite ends of the braces overlap in the middle.

 

 

• 

Rivet door brace flashings onto back of door as 

shown. Where possible, rivet from front of door

.

 

STEP 3:

 

 

• 

Attach hinges to door side flashing using rivets provided. 

Ensure hinge is flush with back of door, and 60mm in from 

each end as per 

fig.2.

 

 

• 

Using six rivets, attach padbolt support as shown in 

fig.3.

 

NARROW PANS

 

fig.2

 

Hinges

 

fig.1

 

fig.5

 

fig.4

 

Summary of Contents for SM2525

Page 1: ...ASSEMBLY INSTRUCTIONS SM2525 BASE SIZE 2 520m x 2 520m ...

Page 2: ......

Page 3: ...ocess needs to be adhered to to qualify for the steel warranty of your Duratuf Smart store shed Wash all surfaces annually using a hose and soft nylon brush Within 2 km of coast wash every 3 months as above After a storm wash the cladding and the gutters as soon as possible to remove any highly corrosive salt deposits Volcanic Ash Fallout wash as soon as possible removing fall out from roof and gu...

Page 4: ...de Wall Angle 1 920m 4 Side Wall Angle 1 980m 4 Side Wall Angle 2 040m 2 Roof 1 350m 10 Door Sheet Narrow 1 850m 2 Door Sides 1 850m 2 Door Jamb 1 890m 2 Door Brace 1 160m 2 Barge 1 352m 4 Ridge Cap 1 550m 2 Door Top Bottom 0 945m 2 Jack Studs 45 x 60 0 200m 2 Hardware Pack 1 Touchup Paint Brush 1 Checked Date 3 ...

Page 5: ... Plates H4 Green 2 520 m 2 Front Back Top Plate H1 Red 2 520 m 2 Side Wall Bottom Plates H4 Green 2 520 m 2 Side Wall Top Plates H1 Red 2 520 m 2 Ridge Beam 90 x 45 2 520m 1 Spouting 2 555m 2 4 SM2525 FRAMING PACK PARTS LIST PACK 2 TIMBER PACK ...

Page 6: ...TION 2 ASSEMBLE DOOR QUICK OVERVIEW Door Sheets Padbolt Support Top Plate Back Side Wall Sheets Barge Flashing Spouting Roof Sheets Top Plate Side Top Plate Front Bottom Plate Side Back Wall Sheets Front Wall Sheets Door Jambs Front Wall Sheet Door Side Flashing Hinge Door Brace Door Top Bottom Flashing Ridge Beam Jack Stud Ridge Flashings x 2 ...

Page 7: ... coming through from underneath During construction you may raise the bottom timber plate to allow the wall cladding to protrude 20mm below the bottom plate This will stop water flowing between the bottom plate and the concrete floor See note on page 8 80mm 100mm 7 5mm 20mm Concrete Floor Base Plate Wall Cladding 6 RAISED BASE PLATE OPTION For sheds placed on a raised concrete floor No doubt by no...

Page 8: ...semble door as shown ensuring narrow face of flashing is on the front as per fig 1 STEP 4 On the back of the door place door braces in posi tion as shown in fig 4 Ensure that the top and bottom ends of the braces are under the door flashings as shown in fig 5 and opposite ends of the braces overlap in the middle Rivet door brace flashings onto back of door as shown Where possible rivet from front ...

Page 9: ...eet to the Top Plate 2 clouts per pan see fig 1 Standard Shed Bottom Plate will protrude be low wall sheet by approximately 10mm Raised base plate shed Wall sheet will protrude below the Bottom Plate by 20mm STEP 4 Nail the wall sheets to the Bottom Plate at each end ensuring each side of wall sheets overhangs the end of Bottom Plate by 15mm Check that the distance between the Top and Bottom Plate...

Page 10: ...using two clouts per pan STEP 4 Nail the wall sheets to the Bottom Plate at each end ensuring that each side of the wall sheets overhangs the Bottom Plate by 15mm and that the distance between the Top and Bottom Plates is correct As shown Check that the Bottom Plate is straight then nail wall sheets to the Bottom Plate using two clouts per pan 9 BOTTOM PLATE 1854mm 1854mm TOP PLATE Standard Shed B...

Page 11: ...heets fit un derneath door jamb flashings Ensure that the top of the sheets are flush with the top of the Top Plate and that the sides of the wall sheets overhang the Top Plate by 15mm as shown Nail wall sheets to Top Plate two clouts per pan Nail the wall sheets to the Bottom Plate making sure that the Plates are the correct distance apart and that the sides of the wall sheets overhang the Bottom...

Page 12: ...s 2 per join screw the Top and Bottom Plates together in the corners STEP 2 Repeat Step 1 with the second Side Panel ensuring that the Side Panel overlaps the Back Wall Panel STEP 3 Stand up the Front Wall Panel Ensure that the Front Wall Sheets overlap the Side Wall Sheets Using 8 x 40mm screws screw the Top and Bottom Plates together STEP 4 Rivet the wall sheets together at the corners using 4 e...

Page 13: ...RIDGE BEAM fig 2 fig 3 15mm JACK STUD RIDGE BEAM TOP PLATE ROOF SHEET SIDE WALL FRONT WALL BACK WALL SIDE WALL TOP PLATE BOTTOM PLATE RIDGE BEAM SIDE WALL FRONT WALL BACK WALL SIDE WALL TOP PLATE BOTTOM PLATE STEP 2 Position the first Roof Sheet so that the top of the sheet is at the centre of the Ridge Beam and the side of the sheet over hangs the end of the Ridge Beam fig 3 Using 1 x 50mm Clout ...

Page 14: ...r hangs the end of the Ridge Beam and the Top Plate by 15mm Ensure the Ridge Beam and the Top Plate are straight Nail screw 4 x corners of the Roof Sheet as shown ensuring the ribs on the Roof Sheet line up with the front Roof Sheet and the back Wall Sheet Fasten off the first sheet STEP 6 Rivet the 2 Ridge Caps together using 4 rivets so total flashing is 2 550m long Rivet the Ridge Flashing to t...

Page 15: ...OVE ALL DRILL FILINGS FROM ROOF WALLS AND CHANNELS THOROUGHLY FAILURE TO DO THIS WILL RESULT IN CORROSION AND COULD THEREFORE VOID THE WARRANTY FIT PADBOLT Rivet Padbolt to door and keeper onto Door Jamb as shown 14 FRONT BASE PLATE BACK BASE PLATE JOIST JOIST YOUR DURATUF SMART STORE SHED IS NOW COMPLETE RELAX JOIST FITTING A SMART STORE FLOOR KIT OPTIONAL Position the Floor Joists centrally betw...

Page 16: ...is less than 200g m2 as published by Branz Warranty certificate being returned to manufacturer within 21 days of purchase together with proof of purchase This warranty does not cover the following Fastenings and fixings Normal wear and tear damage by impact or acts of God Situations where the shed has been used for storage of chemicals manure or corrosion causing products Unauthorized modification...

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