background image

 

 

ASSEMBLE

 

SIDE PANELS

 

8

 

SELECT:

 

 

4 x 1.920 m Gable Wall Sheets (Angled)

 

4 x 1.980 m Gable Wall Sheets (Angled)

 

2 x 2.040 m Gable Wall Sheets (Angled)

 

2 x 2.520 m Top Plates (Red)

 

2 x 2.520 m Bottom Plates (Green)

 

120 x 30mm Galv Clouts

 

16 x Rivets

 

STEP 1:

 

 

• 

Lay out 1 x Top plate and 1 x  Bottom plate on a flat surface as shown 
(corner cut

-

outs to face outwards). 

Measurements between Top and 

Bottom plates are critical to ensure wall panels fit together.

 

STEP 2:

 

 

• 

Place 2 x 1.920 m wall sheets, 2 x 1.980 m wall sheets and 1 x 
2.040m wall sheet on top of timber plates with bottom of sheets 
flush with each other.

 

• 

Rivet sheets together on overlaps as shown

.

 

STEP 3:

 

 

• 

Nail wall sheets to the Top Plate at each end making 
sure that the top corners of the sheets are flush with 
the top of the Top Plate and that the sides of the wall 
sheet overhang the Top Plate by approx 15mm as 
shown.

 

 

• 

Check that the Top Plate is straight then nail the 

 

      Wall sheet to the Top Plate, 2 clouts per pan. 

 

     (see 

fig. 1

).

 

Standard Shed —

 

Bottom Plate will protrude be-

low wall sheet by approximately 10mm. 

 

 

Raised base plate shed —

 

Wall sheet will protrude 

 

below the Bottom Plate by 20mm

.

 

 

STEP 4:

 

 

• 

Nail the wall sheets to the Bottom Plate at each end ensuring each side 
of wall sheets overhangs the end of Bottom Plate by 15mm. Check that 
the distance between the Top and Bottom Plates is correct. (As per 
diagram in step 1)

 

 

• 

Check that the Bottom Plate is straight then nail the wall sheets to the 
Bottom Plate, two clouts per pan (see fig. 1).

 

fig.1

 

RIB

 

PAN

 

CLOUT

 

TIMBER PLATE

 

TOP PLATE

 

BOTTOM PLATE

 

RIVET

 

RIVET

 

RIVET

 

RIVET

 

TOP PLATE

 

15mm

 

15mm

 

BOTTOM PLATE

 

1853mm

 

1853mm

 

TOP PLATE

 

BOTTOM PLATE

 

15mm

 

15mm

 

1853mm

 

TOP PLATE

 

1853mm

 

REPEAT  THESE STEPS TO MAKE SECOND SIDE WALL PANEL

 

15mm

 

RIVET

 

RIVET

 

RIVET

 

RIVET

 

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER 

BASE PLATE –READ THE FOLLOWING;

 

 

For sheds with Raised Base Plate option only (see page 6), deduct 

30mm from measurement shown between Top and Bottom Plates on 
all wall panels, so cladding protrudes 20mm below bottom plate

.

 

Ie. reduce 1850mm to 1820mm between Plates.

 

Summary of Contents for SM2525

Page 1: ...ASSEMBLY INSTRUCTIONS SM2525 BASE SIZE 2 520m x 2 520m ...

Page 2: ......

Page 3: ...ocess needs to be adhered to to qualify for the steel warranty of your Duratuf Smart store shed Wash all surfaces annually using a hose and soft nylon brush Within 2 km of coast wash every 3 months as above After a storm wash the cladding and the gutters as soon as possible to remove any highly corrosive salt deposits Volcanic Ash Fallout wash as soon as possible removing fall out from roof and gu...

Page 4: ...de Wall Angle 1 920m 4 Side Wall Angle 1 980m 4 Side Wall Angle 2 040m 2 Roof 1 350m 10 Door Sheet Narrow 1 850m 2 Door Sides 1 850m 2 Door Jamb 1 890m 2 Door Brace 1 160m 2 Barge 1 352m 4 Ridge Cap 1 550m 2 Door Top Bottom 0 945m 2 Jack Studs 45 x 60 0 200m 2 Hardware Pack 1 Touchup Paint Brush 1 Checked Date 3 ...

Page 5: ... Plates H4 Green 2 520 m 2 Front Back Top Plate H1 Red 2 520 m 2 Side Wall Bottom Plates H4 Green 2 520 m 2 Side Wall Top Plates H1 Red 2 520 m 2 Ridge Beam 90 x 45 2 520m 1 Spouting 2 555m 2 4 SM2525 FRAMING PACK PARTS LIST PACK 2 TIMBER PACK ...

Page 6: ...TION 2 ASSEMBLE DOOR QUICK OVERVIEW Door Sheets Padbolt Support Top Plate Back Side Wall Sheets Barge Flashing Spouting Roof Sheets Top Plate Side Top Plate Front Bottom Plate Side Back Wall Sheets Front Wall Sheets Door Jambs Front Wall Sheet Door Side Flashing Hinge Door Brace Door Top Bottom Flashing Ridge Beam Jack Stud Ridge Flashings x 2 ...

Page 7: ... coming through from underneath During construction you may raise the bottom timber plate to allow the wall cladding to protrude 20mm below the bottom plate This will stop water flowing between the bottom plate and the concrete floor See note on page 8 80mm 100mm 7 5mm 20mm Concrete Floor Base Plate Wall Cladding 6 RAISED BASE PLATE OPTION For sheds placed on a raised concrete floor No doubt by no...

Page 8: ...semble door as shown ensuring narrow face of flashing is on the front as per fig 1 STEP 4 On the back of the door place door braces in posi tion as shown in fig 4 Ensure that the top and bottom ends of the braces are under the door flashings as shown in fig 5 and opposite ends of the braces overlap in the middle Rivet door brace flashings onto back of door as shown Where possible rivet from front ...

Page 9: ...eet to the Top Plate 2 clouts per pan see fig 1 Standard Shed Bottom Plate will protrude be low wall sheet by approximately 10mm Raised base plate shed Wall sheet will protrude below the Bottom Plate by 20mm STEP 4 Nail the wall sheets to the Bottom Plate at each end ensuring each side of wall sheets overhangs the end of Bottom Plate by 15mm Check that the distance between the Top and Bottom Plate...

Page 10: ...using two clouts per pan STEP 4 Nail the wall sheets to the Bottom Plate at each end ensuring that each side of the wall sheets overhangs the Bottom Plate by 15mm and that the distance between the Top and Bottom Plates is correct As shown Check that the Bottom Plate is straight then nail wall sheets to the Bottom Plate using two clouts per pan 9 BOTTOM PLATE 1854mm 1854mm TOP PLATE Standard Shed B...

Page 11: ...heets fit un derneath door jamb flashings Ensure that the top of the sheets are flush with the top of the Top Plate and that the sides of the wall sheets overhang the Top Plate by 15mm as shown Nail wall sheets to Top Plate two clouts per pan Nail the wall sheets to the Bottom Plate making sure that the Plates are the correct distance apart and that the sides of the wall sheets overhang the Bottom...

Page 12: ...s 2 per join screw the Top and Bottom Plates together in the corners STEP 2 Repeat Step 1 with the second Side Panel ensuring that the Side Panel overlaps the Back Wall Panel STEP 3 Stand up the Front Wall Panel Ensure that the Front Wall Sheets overlap the Side Wall Sheets Using 8 x 40mm screws screw the Top and Bottom Plates together STEP 4 Rivet the wall sheets together at the corners using 4 e...

Page 13: ...RIDGE BEAM fig 2 fig 3 15mm JACK STUD RIDGE BEAM TOP PLATE ROOF SHEET SIDE WALL FRONT WALL BACK WALL SIDE WALL TOP PLATE BOTTOM PLATE RIDGE BEAM SIDE WALL FRONT WALL BACK WALL SIDE WALL TOP PLATE BOTTOM PLATE STEP 2 Position the first Roof Sheet so that the top of the sheet is at the centre of the Ridge Beam and the side of the sheet over hangs the end of the Ridge Beam fig 3 Using 1 x 50mm Clout ...

Page 14: ...r hangs the end of the Ridge Beam and the Top Plate by 15mm Ensure the Ridge Beam and the Top Plate are straight Nail screw 4 x corners of the Roof Sheet as shown ensuring the ribs on the Roof Sheet line up with the front Roof Sheet and the back Wall Sheet Fasten off the first sheet STEP 6 Rivet the 2 Ridge Caps together using 4 rivets so total flashing is 2 550m long Rivet the Ridge Flashing to t...

Page 15: ...OVE ALL DRILL FILINGS FROM ROOF WALLS AND CHANNELS THOROUGHLY FAILURE TO DO THIS WILL RESULT IN CORROSION AND COULD THEREFORE VOID THE WARRANTY FIT PADBOLT Rivet Padbolt to door and keeper onto Door Jamb as shown 14 FRONT BASE PLATE BACK BASE PLATE JOIST JOIST YOUR DURATUF SMART STORE SHED IS NOW COMPLETE RELAX JOIST FITTING A SMART STORE FLOOR KIT OPTIONAL Position the Floor Joists centrally betw...

Page 16: ...is less than 200g m2 as published by Branz Warranty certificate being returned to manufacturer within 21 days of purchase together with proof of purchase This warranty does not cover the following Fastenings and fixings Normal wear and tear damage by impact or acts of God Situations where the shed has been used for storage of chemicals manure or corrosion causing products Unauthorized modification...

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