Smartgen HAT600R Series User Manual Download Page 1

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HAT600R SERIES

(HAT600R/HAT600RB/HAT600RI/HAT600RBI/HAT600RS)

ATS CONTROLLER

USER MANUAL

SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.

Summary of Contents for HAT600R Series

Page 1: ...HAT600R SERIES HAT600R HAT600RB HAT600RI HAT600RBI HAT600RS ATS CONTROLLER USER MANUAL SMARTGEN ZHENGZHOU TECHNOLOGY CO LTD...

Page 2: ...pplications for the copyright holder s written permission to reproduce any part of this publication should be addressed to Smartgen Technology at the address above Any reference to trademarked product...

Page 3: ...0 8 2 3 SCHEDULED GEN START 21 8 2 4 SCHEDULE NOT WORK 21 9 PARAMETER SETTINGS 22 9 1 ILLUSTRATION 22 9 2 PARAMETER CONFIGURATION LIST 22 9 3 DIGITAL INPUT PORT FUNCTION DESCRIPTION 30 9 4 DIGITAL OUT...

Page 4: ...AND CONNECTION 48 16 1 ILLUSTRATION 48 16 2 RS485 COMMUNICATION PORT 48 16 3 USB COMMUNICATION PORT 48 16 4 ETHERNET COMMUNICATION PORT 48 17 TERMINAL DESCRIPTION 49 17 1 CONTROLLER TERMINAL DESCRIPT...

Page 5: ...ke accurate and quick judgment and output passive control switch for occurred abnormal voltages over under voltage loss of phase over under frequency This controller is applicable for Mains Mains Main...

Page 6: ...RBI HAT600RS DC Supply AC Supply LN90V 305V Current Monitor Synch Parallel Transfer In phase Transfer Input Port No Fixed Flexible 2 4 2 4 2 4 2 4 2 4 Output Port No Fixed Flexible 2 6 2 6 2 6 2 6 2 6...

Page 7: ...l PF close is ready signal is active Over under voltage over under frequency loss of phase reverse phase sequence monitoring functions are fitted Auto Manual transfer is fitted so that breaker can be...

Page 8: ...00RBI HAT600RS 3P4W L L 80 625 V 80 528 V 80 520 V UL certification 3P3W L L 80 625 V N A 2P3W A B 80 625 V 80 528 V 80 520 V UL certification 1P2W L N 50 360 V 50 305 V 50 300 V UL certification Volt...

Page 9: ...Operating Temperature 25 70 C 20 93 RH 55 C UL certification Storage Temperature Temperature 30 80 C Protection Rank Front Panel IP65 when waterproof gasket is installed between controller and contro...

Page 10: ...t Power kVA Load 3 Phase Power Facor PF Load Average Power Factor PF Voltage Difference of S1 and S2 Frequency Difference of S1 and S2 Phase Difference of S1 and S2 Continuous Power Supply Time Contin...

Page 11: ...se phase sequence Lamp Off S2 Power none voltage S2 Close Status Indicator Lamp On S2 close auxiliary status input is active Alarm Indicator Lamp Slow Flashing flashes when warning alarm occurs 1 time...

Page 12: ...e press to scroll up screen After entering menu page move up cursor or increase the value where the cursor is Press longer and it can mute alarms Set Confirm Key In main page press to enter menu page...

Page 13: ...ce the difference of average value of 3 phase voltages Synchronous Frequency Difference Synchronous Phase Difference and Analogue Synchronous Meter Current page content and position alarm status indic...

Page 14: ...us indication information and action countdown S1 Voltage Status S2 Voltage Status Switch Status Genset Status Current page content and position alarm status indication information and action countdow...

Page 15: ...Power value is within the specified range 4 S2 Voltage None Voltage is 0 5 S2 Voltage High Voltage is above the pre set upper value 6 S2 Voltage Low Voltage is below the pre set lower value 7 S2 Frequ...

Page 16: ...closes 15 Waiting S2 PF S2 is waiting for input setting S2 gets ready PF is active before S2 closes 16 Elevator Delay Delay time before switch transfer elevator control outputs 17 S1 On Load S1 was al...

Page 17: ...11 Sync Fail Fault Sync failure action is set to fault when it is over delay time fault alarms 12 S1 S2 Close At the same time It alarms when S1 close signal input and S2 close signal input are active...

Page 18: ...ormal Gen Start Genset starts when mains is abnormal 11 Genset Start Active when genset starts 12 Auto Mode Current status is Auto mode 13 Manual Mode Current status is Manual mode 7 3 MAIN MENU INTER...

Page 19: ...et start stop menu interface is as below 1 Return 2 S1 Genset Stop 3 S1 Genset Start 4 S2 Genset Stop 5 S2 Genset Start Press Up Down key to select different parameter line backlight and press Confirm...

Page 20: ...ntification countdown is initiated Before the end of fault identification countdown if S1 generating is normal S1 takes the load as soon as it is normal After the end of S1 cycle running countdown S2...

Page 21: ...time is up When scheduled start lasting time is over start signal is disconnected Scheduled Run On Load or Off Load can be set Scheduled Start On Load genset start outputs and when generating is OK g...

Page 22: ...l to abnormal 5 Master Slave Set 0 1 0 0 S1 Master 1 S2 Master 6 System Type Set 0 3 0 0 S1 Mains S2 Gen 1 S1 Gen S2 Mains 2 S1 Mains S2 Mains 3 S1 Gen S2 Gen 7 AC System 0 3 0 0 3 Phase 4 Wire 1 3 Ph...

Page 23: ...is the set time Enable close open pulse output time is the set close open time 2 Close Time 0 1 20 0 s 5 0 Outputted pulse time of close relay 3 Open Time 0 1 20 0 s 5 0 Outputted pulse time of open...

Page 24: ...50 Hz 0 20 Max frequency difference when sync is completed 17 Volt Diff 0 50 V 5 Max voltage difference when sync is completed 18 Volt Diff Enabled 0 1 0 0 Disable 1 Enable 19 Sync Parallel Transfer E...

Page 25: ...rs when battery voltage is lower than the set value 10 Battery Under Volt Return 0 100 0 V 10 5 When battery voltage is higher than the set return value warning is removed 11 Battery Under Volt Delay...

Page 26: ...October Bit10 November Bit11 December 13 Inhibit Date 1 31 1 Date of not start in every month 14 Inhibit Weekly 1 127 1 Bit0 Sunday Bit1 Monday Bit2 Tuesday Bit3 Wednesday Bit4 Thursday Bit5 Friday B...

Page 27: ...00 s 1 20 NEL Return Enable 0 1 0 0 Disable 1 Enable 21 NEL Return Value 0 200 50 When load power is lower than the set value unload control is disconnected after delay 22 NEL Return Delay 0 3600 s 5...

Page 28: ...tive Type 0 1 0 0 Output N O 1 Output N C 20 Combined 2 or Output 1 Contents 0 92 0 Not Used 21 Combined 2 or Output 2 Active Type 0 1 0 0 Output N O 1 Output N C 22 Combined 2 or Output 2 Contents 0...

Page 29: ...e Type 0 1 0 0 Output N O 1 Output N C 48 Combined 6 or Output Contents 0 92 0 Not Used Module Settings 1 Power On Mode 0 2 0 0 Last Mode reserved the mode before power off 1 Manual 2 Auto 2 Language...

Page 30: ...signal output In auto mode disconnect start signal output when stop delay is over In manual mode start is inactive after genset stop when it is stopped manually if it has started 8 Switch Trip Input...

Page 31: ...ase use auto reset button 29 Reserved 30 Auto Trans Restore After this port is configured it is Auto Trans Restore when it is active it is Auto Trans Non Restore when it is inactive 31 Switch Output V...

Page 32: ...n genset stop delay is initiated 19 Elevator Control Output before load is power off or switch transfer used to control running elevator to stop at the nearest level until transfer is finished 20 Fire...

Page 33: ...1 Load 4 Close 62 Reserved 63 Reserved 64 S1 Blackout S1 power status 65 S1 Over Volt 66 S1 Under Volt 67 S1 Over Freq 68 S1 Under Freq 69 S1 Loss Of Phase 70 S1 Phase Seq Wrong 71 Reserved 72 Reserve...

Page 34: ...ents of AND condition output SW3 Input port 3 is active Close when AND condition output SW3 is active inactive close when active disconnect when inactive Output result is as below When input port 1 ac...

Page 35: ...2 power status Record date and time Press to check the detailed information of current records Action Event 010 200 Closing S2 Record type serial No total record number Record event S1 phase voltage S...

Page 36: ...and Power of current time point Press or to exit the detailed data interface Closing S2 19 09 28 10 07 18 10s Record event Record time point S1 power status S1 phase voltage S1 frequency S1 Available...

Page 37: ...armonic distortion rate of U1 A phase voltage 3 7 times harmonic display of U1 A phase voltage 9 13 times harmonic display of U1 A phase voltage 15 19 times harmonic display of U1 A phase voltage 21 t...

Page 38: ...HAT600R Series ATS Controller User Manual Page 38 of 59 13 2 1 AUTO TRANSFER AUTO RESTORE Fig 3 Auto Trans Restore Diagram...

Page 39: ...HAT600R Series ATS Controller User Manual Page 39 of 59 13 2 2 AUTO TRANSFER NON RESTORE MUTUAL BACKUP ACTIVE Fig 4 Auto Transfer Non Restore Diagram Mutual Backup Active...

Page 40: ...HAT600R series controller has the quick transfer function when power supply is abnormal set S1 normal voltage delay S1 abnormal voltage delay S2 normal voltage delay S2 abnormal voltage delay as 0s t...

Page 41: ...HAT600R Series ATS Controller User Manual Page 41 of 59 Fig 6 Quick Transfer Procedure of S1 Abnormal Oscillogram...

Page 42: ...ail To Sync Action Warning alarm or fault alarm can be set after sync failure it continues waiting for sync until sync close is finished For warning alarm when sync is completed or it exits from sync...

Page 43: ...tection time disconnect S2 close pulse output At the same time S1 open pulse outputs until S1 is opened or delay is over sync close open detection time disconnect S1 open pulse outputs In synchronizin...

Page 44: ...shall be cleared for fault alarm it needs alarm reset key to clear the alarm 13 4 2 1 S1 IN PHASE CLOSE S1 is master auto transfer and auto restore ATS switch is PC two stage S1 S2 power voltages are...

Page 45: ...ey 13 4 4 AUTO SYNC CLOSE When it is auto mode and backup power is normal and backup is closed master will sync close if master power recovers NOTE Controller is in auto mode if failed to close or clo...

Page 46: ...wer limit to 70 rated upper limit to 130 rated Set configurable output 1 to ATS power L1 and set configurable output 2 to ATS power N Connect phase voltage L1 of S1 and S2 to N C terminal 5 and N O te...

Page 47: ...Time Sequence 15 3 MANUAL OPERATION If NEL manual trip input is active failing edge is active NEL1 will trip without delay If NEL manual trip input is active again NEL2 will trip If NEL manual trip in...

Page 48: ...HAT600RS 16 2 RS485 COMMUNICATION PORT Communication Protocol Modbus RTU Communication Parameters Module address 1 range 1 254 Baud rate 9600 bps 2400 4800 9600 19200bps Data bit 8bit Parity bit None...

Page 49: ...Description Pin Items Description Notes 1 S1 close output Volt free relay N O output 250VAC 16A capacity 2 3 S2 close output Volt free relay N O output 250VAC16A capacity 4 5 Aux output 1 N C Default...

Page 50: ...free relay N O output Default S2 open control Capacity 8A 250VAC 30 31 Aux output 5 Voltage free relay N O output Default self defined combination output 1 Capacity 8A 250VAC 32 42 Aux output 6 Volta...

Page 51: ...ION 17 2 1 DC SUPPLY HAT600R series controller are all DC supply fitted with supply voltage range 8 35 VDC Fig 19 DC Supply 17 2 2 AC SUPPLY HAT600RB HAT600RBI HAT600RS controllers are AC supply fitte...

Page 52: ...d Adapter connection is as below Fig 21 RS485 Connection 18 TYPICAL APPLICATION WIRING DIAGRAM Fig 22 SGQ N T Application Diagram Table 23 Related Settings Part of Parameter Settings Switch Type Setti...

Page 53: ...User Manual Page 53 of 59 Fig 23 SGQ M Application Diagram Table 24 Related Settings Part of Parameter Settings Switch Type Setting PC two stage Aux Output 1 ATS Power L Aux Output 2 ATS Power N Aux...

Page 54: ...ge 54 of 59 Fig 24 AtyS d Application Diagram Table 25 Related Settings Part of Parameter Settings Switch Type Setting PC three stage Aux Output 1 ATS Power L Aux Output 2 ATS Power N Aux Output 3 S1...

Page 55: ...25 Feiteng Application Diagram Table 26 Related Settings Part of Parameter Settings Switch Type Setting CB Class CC Class Aux Output 1 ATS Power L Aux Output 2 ATS Power N Aux Output 3 S1 Open Output...

Page 56: ...ler User Manual Page 56 of 59 Fig 27 Contactor Application Diagram Table 27 Related Settings Part of Parameter Settings Switch Type Setting CB Class CC Class Aux Output 6 Genset Start Output Close Con...

Page 57: ...ut 3 S1 Open Output Aux Output 4 S2 Open Output Aux Output 6 Genset Start Output NOTE 1 Above are HAT600R series function application diagrams among which HAT600R HAT600RB are not current sampling inp...

Page 58: ...fix by clips Unit mm Fig 28 Case Dimensions and Cutout Fig 29 Clip Installation Illustration Installation Steps Step 1 Install the four clip parts in order and put them into the grooves on the contro...

Page 59: ...en RS485 and AB wire ETHERNET communication failure Check network communication is enabled or not Check whether controller IP address Gateway etc are correctly set Check whether network wires are corr...

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