Smart Lift SL 580 MAXI User Manual Download Page 2

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US SL 580 MAXI 03/2016

Table of Contents

Table of Contents

Introduction

EU Declaration of Conformity

General Description

Transport/Handling/Putting into operation/Storage/Technical Data

Safety Rules

Overview/ - General Description

Load Diagram. Safety Function for vacuum

Drive Operation and Vacuum function

Stop – Emergency stop

Control Panel

Main Switch. Battery

Battery Charger

View of Vacuum System. Top/bottom

Operation of Yoke

Stop-Down Troubleshooting

Stop-Down at Vacuum System

Stop-Down at movements

Control box for actuators

23-26

Stop-Down at drive

Dimensioned sketch

Wiring Diagram

29-31

Summary of Contents for SL 580 MAXI

Page 1: ...XI 03 2016 1 User Manual Model type SL 580 MAXI 1 36 hp N A Christensensvej 39 DK 7900 Nyk bing Mors Tlf 45 97 72 29 11 Fax 45 97 72 39 11 Email smart smartlift dk www smartlift dk 2006 Copyright www...

Page 2: ...eneral Description 8 Load Diagram Safety Function for vacuum 9 Drive Operation and Vacuum function 10 Stop Emergency stop 11 Control Panel 12 Main Switch Battery 14 Battery Charger 15 View of Vacuum S...

Page 3: ...arded This is why safety rules have been prepared by way of warnings in this instruction Read these safety rules on the following pages before putting your Smart LIFT into operation and imagine how yo...

Page 4: ...eached by upper and lower limbs DS EN ISO 13849 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design DS EN 13155 A2 Cranes Safety Non fixed load lifting a...

Page 5: ...23 Actuator Telescopic Arm LA 36 1 24 Actuator Lift Arm LA 36 2 Power supply 25 Battery 2 x 90A 2 26 Charger Blue Power Charger IP65 1 Wheels 27 Wheel EK MASSIV 16 30 2 30 Supporting wheel 2 24 V 31...

Page 6: ...sert vacuum hoses and charge battery fully The operator must have read the user manual and make sure that all security issues are respected The user manual must always be at hand by the machine If the...

Page 7: ...s 16 are faulty Work may NOT be lifted until the light and acoustic alarms pos 15 pos 16 have stopped Do NOT lift moist or greasy work by the suction cups WARNING Risk of overturning This machine MUST...

Page 8: ...rtlift dk 2006 Copyright www smartlift dk 21 Actuator tilt 23 Actuator udskydning 24 Actuator l ftearm 41 Lift Eye 27 Wheel Massive 46 Supporting Leg with wheel 25 Battery Box two 90 A 45 Detachable w...

Page 9: ...afety Lock vacuum 33 Emergency Stop 16 Acoustic alarm vacuum 15 Alarm light vacuum 44 Battery Indicator on button on regulating lever 48 must be on NOTE Load diagram attached to left side of machine 2...

Page 10: ...tivated by the same simultaneously with pulling out the button on the safety lock 47 On Off switch for Drive Motor Green light when ON 48 Stepless speed control forward and back 51 Safety Switch at ba...

Page 11: ...One for each circuit To show 0 5 0 7 for normal operation Should show 0 5 0 7 for normal operation 31 Safety switch for overload on yoke For activation of disrupted machine see section Troubleshooting...

Page 12: ...e the arm move either up or down This movement is performed via the actuators pos 24 TILT Function This function makes the work turn round This movement is performed by actuator pos 21 TELESCOPIC Func...

Page 13: ...US SL 580 MAXI 03 2016 13 Control Panel Lift Arm down Tilt backwards Telescopic arm out Side displacement Lift arm up Tilt forward Telescopic arm Side displacement 2006 Copyright www smartlift dk...

Page 14: ...two 12 volt batteries connected in series for 24 volt operation The batteries are maintenance free Integrated 24 volt charger with 110 volt CE connector The charger can also be used as a voltage unit...

Page 15: ...manual refer to https www victronenergy com upload documents Datasheet Blue Power Battery Charger IP65 90 135VAC EN pdf INDICATIONS LED indication Description Yellow LED on battery being charged Yell...

Page 16: ...LUE CIRCUIT RED CIRCUIT 2 4 suction cups with spiral springs 2006 Copyright www smartlift dk 2006 Copyright www smartlift dk 2006 Copyright 2006 Copyright 1 2 vacuum pumps 24 volt 3 Check valves doubl...

Page 17: ...e 20 6 clamps for setting of width and height for suction cups mounted on the yoke Smartlift MAXI may with sucked work turn round 360 0 vertically and 180 0 horizontally NB Always be aware that all ha...

Page 18: ...button switched the machine off located on grey control box Has the safety switch been switched off on account of overloading placed under pressure switches Is the hose set intact and has it been conn...

Page 19: ...ard may be defective If hoses are dismantled at couplings and the pressure continues to drop the fault will be with the slide valve If the vacuum pump starts and runs constantly possibly with dropping...

Page 20: ...cuum circuit Test the same procedure in case of fault on the other vacuum circuit system You may listen for leaks Vacuum Guard two Vacuum Guard light green when pump is running 2 circuits Vacuum guard...

Page 21: ...s above There may be a fault on actuators for movements or when controlling these Actuators and Control of these For faults on movements of actuators always first check visually and by review of the m...

Page 22: ...his actuator remove the protective screen In case of lacking or wrong function check for any murmuring noise and loose lines 24 Actuators for lift arm LA36 38 Main switch to be turned clockwise to be...

Page 23: ...Controller for telecoping actuator Controller for tilting actuator Controller for sideshift Controller for lifting actuators Faults on movement of actuators can be diagnosed by measuring systematicall...

Page 24: ...en clamp 1 and 9 and 1 and 10 must be approx 24 Volt Possible faults on pulses from lifting actuator can be checked by activating the control panel in steps At the same time measure the voltage betwee...

Page 25: ...and 7 Fault on remote control when moving single actuators Voltage must be 24 Volt between clamps 1 and 9 as between 1 and 10 Activate the control panel for movement of tilt sideshift or telescopic a...

Page 26: ...the motor control under the screen at the front of the machine OK Check regulating lever and cables for visible faults and damage There may be faults on lever or control unit Control light on switch m...

Page 27: ...US SL 580 MAXI 03 2016 27 Dimensioned sketch 2006 Copyright www smartlift dk...

Page 28: ...US SL 580 MAXI 03 2016 28 WIRING DIAGRAMS 2006 Copyright www smartlift dk...

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