Slant/Fin Prodigy 21 KC-45 Instruction Manual Download | Manualshive

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Summary of Contents for Prodigy 21 KC-45

Page 1: ...11 Lighting Instructions 20 Measuring Equipment 12 Orifice Gas and Air Sizes 24 Purge Heating System 9 Replacement Parts 15 Safety Controls 14 Sequence of Operation 21 Thermostat Heat Anticipator 11 V...

Page 2: ...1 or applicable provisions of local building codes The boiler can be vented directly through a rear wall or through any wall within 10 feet of the right side left side or back of the boiler Venting i...

Page 3: ...flict in the above requirements then the more stringent require ment will apply WARNING LIQUEFIED PETROLEUM L P PROPANE GAS FIRED BOILER LOCATION REQUIRES SPECIAL ATTENTION Liquefied Petroleum L P pro...

Page 4: ...all finishing work 4 Secure the mounting panel see Figure 1 to wall using appropriate hardware 5 16 lag bolts provid ed for frame construction wall studs 5 16 wall anchors or expansion plugs if constr...

Page 5: ...Figure 4 provided with boiler and install assembly on boiler air intake inlet pointing toward outside wall opening 9 For extended rear wall venting only complete both of the tubing runs through outsid...

Page 6: ...type 4 Measure the distance from floor or ceiling whichev er is most level to the outside side wall to center of 9 x5 vent cutout on the wall panel 5 Measure the same distance on the outside side wal...

Page 7: ...If necessary cut the tubing to proper length and remove all burrs 13 Seal all tubing run joints and boiler con nections with a high temperature RTV sealant provided APPLY SEALANT TO OUTSIDE OF MALE T...

Page 8: ...proper sealing to wall c Check that the terminal itself is level and that its position ensures a 1 4 per foot downward pitch of the tubing from the boiler d Mark and drill out the location of the fou...

Page 9: ...d Standing Iron Radiant Systems A boiler by pass loop or equivalent will be required to avoid flue gas condensation on cast iron sections for low temperature application i e radiant floor systems Zone...

Page 10: ...toff valve recommend a full port ball type valve approved for use with gas a ground joint union and full size sediment trap Piping Supports Horizontal piping must be supported by hangers not by the bo...

Page 11: ...ne valves indirect fired water heater and reference boiler diagram OPTIONS AVAILABLE Domestic Hot Water Installation The boiler will run at high fire mode for maximum recovery of the Storage Tank when...

Page 12: ...RATION EQUIPMENT Pressure measurement fittings There are 3 service fittings with caps provided on this boiler for convenient calibration of the air gas ratio and input in the field See Figure 18 for t...

Page 13: ...NECESSARY Turn Blower Speed Adjustment Pot HI for high fire or LO for low fire in small increments clockwise to increase input or coun terclockwise to decrease input Allow for stabilization of operati...

Page 14: ...perate a summer exhaust fan Close fire place dampers 4 Place in operation the appliance being inspected Follow the lighting instructions Adjust thermostat so appliance will operate continuously 5 Test...

Page 15: ...Shutdown Controls Check operation as detailed on Page 14 in this manual Air Filter Replace recommended or clean annually more often if conditions dictate Slant Fin replacement air filter part number...

Page 16: ...off If the boiler does not restart the diagnostic light will return to either Steady On or the series of flashes Boiler Failure Codes Page Continuous Flashing Electronic Control Failure 17 1 Flash Hig...

Page 17: ...ration as shown in Part 3 in manual Check gas and air orifice size see How To Do It on Page 19 Check power wiring to electronic board hot wire to L1 neutral to L2 ground wire in junction box and to el...

Page 18: ...Water Level Too Low Circulator Not Running Zone Valves Not Opening Set high limit to lowest setting 180 run boiler to get water temperature above 180 Check for continuity across high limit contacts Ch...

Page 19: ...crews securing mixing elbow to burner enclosure and remove mixing elbow For gas orifice unscrew counterclockwise gas ori fice tube from mixing elbow Note identifying stamp on tube for size For air ori...

Page 20: ...No 65 0641 22 Zoning With Zone Valves DHW Included 20 For Lighting Instructions Locate lighting instructions label attached to your boiler A Slant Fin part number is printed in the lower right corner...

Page 21: ...CONTINUES TO RUN BLOWER OFF DISPLAY FAULT CIRCULATOR CONTINUES TO RUN BLOWER OFF DISPLAY FAULT CIRCULATOR CONTINUES TO RUN BLOWER OFF DISPLAY FAULT CIRCULATOR AND BLOWER CONTINUE TO RUN HOT SURFACE IG...

Page 22: ...22...

Page 23: ...cess panel OPERATING INSTRUCTIONS Label 65 0645 STOP Read the safety information above on this label Set the thermostat to lowest setting Turn off all electric power to the appliance This appliance is...

Page 24: ...r Orifice Size Identifying Plate Notches BOILER PACKING LIST Boiler Instruction Manual Replacement Parts List User s Information Manual Lifetime Limited Warranty Wall Mounting Panel 5 16 Lag Bolts 4 5...

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