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Lynx Model LX-85A

41

CARE AND MAINTENANCE

This section must be brought to the attention of the owner by
the installer so that the owner can make the necessary
arrangements with a qualified service agency for the periodic
care and maintenance of the boiler. The installer must also
inform the owner that the lack of proper care and
maintenance of this boiler and any fuel burning equipment
may result in a hazardous condition. Installer should discuss
contents of the User’s Information Manual (Publication 
LX-UIM) with the owner.

A trained and qualified service technician should perform the
inspection listed in these instructions before each heating
season and at regular intervals.

I.

GENERAL MAINTENANCE

A. Safety check, see page 38.

B. Vent and air intake system inspection

1.

Check for obstruction, condensation, corrosion and 
physical damage.

2.

Check outside termination. Screen and louvers
should be free of any debris and must be cleaned as
required.

3.

Perform “Venting and Air intake System Regular
Inspection”, see page 16.

C. Piping

Check the following:

1.

Water piping and accessories for leaks. Slightest
leaks should be corrected.

2.

System to be full of water and pressure to remain
stable at correct setting on gauge.

3.

Air-control system. Noise and air binding in radiation
should not occur.

4.

Low water cutoff for operation (see instruction
furnished with unit).

D. Boiler Room Air Supply

Check air vents for continuous positive supply of air as
required. Air needs are greatest in cold weather if boiler
installation is non-direct vent method. Air vents must be
open and free of obstruction.

II. ANNUAL MAINTENANCE

IMPORTANT: The spark ignitor must be replaced at the
beginning of each heating season.

III. INSPECTION DURING HEATING SEASON

A. Check water pressure regularly and add water slowly

to system when needed. If much water is added,
venting may be necessary. Regular loss of water from
boiler system may indicate either a system leak, or a
faulty air control system, or a faulty automatic fill
valve. Repair Leak.

B. Check venting system. See “Venting and Air Intake

System Regular Inspection” on page 16.

C. Check condensation drain trap (to be full of water.)

Check for deterioration of the tubing. Check that the
trap is not plugged.

D. The combustion blower does not require or have

provisions for lubrication.

E. If required, lubricate the circulator as per the

manufacturer’s instruction.

IV. CLEANING

A. Heat Exchanger: In the unlikely event of flue passage

or water passage blockage, service to remedy this
situation must be performed only by an authorized
Slant/Fin representative.

B. Burner: In the unlikely event of blockage or

deterioration, service to remedy situation must be
performed only by an authorized Slant/Fin
representative.

IF REPLACEMENT PARTS ARE NEEDED

When parts are needed, refer to boiler model and serial
number shown on the boiler name/rating plate. Refer to Parts
List for LX-85A for replacement parts part numbers. When ever
possible refer to the original order by number and date.

Control identification and replacement should not be
attempted by unskilled personnel. Only, simple easily-
identified controls and parts may be obtained locally. All other
control and parts should be identified and ordered from
Slant/Fin. Relief/Safety valves must be ASME rated for the
pressure and gross output of the boiler.

For replacement parts, heating contractors should contact their
Slant/Fin boiler distributor.

WARNING: 

The flow of combustion and ventilating air to the

boiler should not be obstructed.

Summary of Contents for LX-85A

Page 1: ...n death or serious injury In addition to the recommendations within this manual and the User s Information Manual the venting system from the flue collector to the outdoor discharge must be carefully...

Page 2: ...nside diameter Weight of Boiler uncrated 35kg 78 lbs Vent Connection 76mm 3 nominal I D Certified PVC or CPVC Venting certified to the standard for type BH gas venting systems ULCS636 or stainless ste...

Page 3: ...GAS SUPPLY VALVE HEAT EXCHANGER COMBUSTION BLOWER CONDANSATE DRAIN GAS VALVE WATER HIGH LIMIT BOILER DRAIN VALVE WATER OUTLET SUPPLY WATER INLET RETURN WATER OUTLET SENSOR WATER INLET SENSOR CONDENSA...

Page 4: ...ipes shall be 25mm 1 inch At points where hot water pipes emerge from a floor wall or ceiling the clearance at the opening through the fin ished floor boards or wall or ceiling boards may be not less...

Page 5: ...Gas Venting Systems ULC S636 The venting system material and the system components can not be inter changed with other venting system or unlisted pipe fittings Additionally the specific plastic compon...

Page 6: ...FULLY READ AND FOLLOWED IN ORDER TO AVOID ANY HAZARDOUS CONDITIONS DUE TO IMPROPER INSTALLATION OF THE AIR INTAKE AND FLUE GAS VENTING SYSTEM The vent piping installation MUST be in accordance with th...

Page 7: ...sting motion while pushing the pipe into the fitting will aid in distributing the cement evenly and ensuring the parts fully engage 11 Quickly wipe the excess cement from the outside areas of the join...

Page 8: ...discoloration and degradation VENT TERMINATION LOCATION AND CLEARANCES 1 The venting system shall terminate at least 0 91m 3 feet above any forced air inlet located within 3 05m 10 feet 2 The venting...

Page 9: ...AL 29 4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP Definition of Snow Line Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to The height should...

Page 10: ...CERTIFIED PVC OR CPVC VENTING CERTIFIED TO THE STANDARD FOR TYPE BH GAS VENTING SYSTEMS ULC S636 Figure 9 Lynx model LX 85A non direct vent venting through the roof AL 29 4C IS A REGISTERED TRADEMARK...

Page 11: ...see page 6 OR CERTIFIED PVC OR CPVC VENTING CERTIFIED TO THE STANDARD FOR TYPE BH GAS VENTING SYSTEMS ULC S636 Figure 10 Lynx model LX 85 non direct vent utilizing an existing chimney as a chase AL 2...

Page 12: ...VENT 76mm 3 DIA AL29 4C S S VENT PIPE SLIP JOINT CONNECTOR 76mm 3 DIA CERTIFIED PVC OR CPVC VENTING PIPE FOR VENT 76mm 3 DIA AL29 4C S S VENT PIPE SLIP JOINT CONNECTOR 76mm 3 DIA PVC CPVC PIPE FOR AI...

Page 13: ...vent materials for venting AL 29 4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP Definition of Snow Line Knowledge of local conditions will reveal the maximum height that repeated snowfalls accu...

Page 14: ...y be installed per figure 12a in order to provide enough clearance from snow line Maximum allowed equivalent vent and air intake length for all of the approved vent and air intake materials is 30 48 m...

Page 15: ...llow the proper assembly practices specified on page 6 and venting system restrictions specified on page 7 of this manual and manufacturer s instructions AIR INTAKE TERMINATION FOR STAINLESS STEEL VEN...

Page 16: ...iction on page 7 and manufacturer s instructions LYNX MODEL LX 85A DIRECT VENT VENTING AND AIR INTAKE THROUGH A ROOF ALL JOINTS MUST BE LIQUID AND PRESSURE TIGHT USE 76 mm 3 DIA PVC CPVC SCHEDULE 40 P...

Page 17: ...ensate removal system Any piping other than plastic types will be subject to corrosion or deterioration from the acidic condensate which may have a pH level as low as 3 0 A condensate filter containin...

Page 18: ...terminals Additional circulators for the space heating loop or domestic water tank require a separate power source and may require the use of relays For multiple zoning either zone valves or circulato...

Page 19: ...Lynx Model LX 85A 19 Figure 16a Schematic wiring diagram...

Page 20: ...Lynx Model LX 85A 20 Figure 16b Boiler Control Figure 16c Ladder wiring diagram...

Page 21: ...el LX 85A 21 Figure 17a Multizoning of Lynx boiler zone valve system Figure 17b Multizoning of Lynx boiler pump zoning system using R845A relay MULTIZONING OF LYNX BOILER PUMP ZONING SYSTEM USING R845...

Page 22: ...Lynx Model LX 85A 22 Figure 17c Multizoning of Lynx boiler pump zoning system using R882A B relays...

Page 23: ...Lynx Model LX 85A 23 Figure 17d Single zoning of Lynx boiler pump zoning system using R845A relay Figure 17e Single zoning of Lynx boiler pump zoning system using R882A B relay...

Page 24: ...e boiler must be provided with a low water cutoff device at the time of installation by the installer see Figure 18 for piping arrangement 7 Water Treatment and Freeze Protection A good water treatmen...

Page 25: ...Figure 18 Relief Valve and Low Water Cutoff Installation 19mm 3 4 NPT STREET ELBOW 25mm 1 NPT STREET ELBOW 25mm 25mm 19mm 1 1 3 4 NPT TEE WATER OUTLET SUPPLY PIPE 25mm 1 NPT MALE WATER INLET RETURN P...

Page 26: ...9 5 0 16 7 30 0 91 3 0 0 61 2 0 2 44 8 0 4 27 14 0 6 71 22 14 4 3 8 22 2 40 0 46 1 5 0 46 1 5 3 05 10 0 5 18 17 0 7 62 25 Figure 19 Boiler water side pressure drop Notes This is the minimum flow rate...

Page 27: ...Lynx Model LX 85A 27 Figure 20 Zoning with circulators DO NOT EXCEED 305mm 12 APART EXPANSION TANK DIAPHRAGM TYPE...

Page 28: ...Lynx Model LX 85A 28 Figure 21 Zoning with zone valves DO NOT EXCEED 305mm 12 APART EXPANSION TANK DIAPHRAGM TYPE...

Page 29: ...Lynx Model LX 85A 29 Figure 22 Piping a heating cooling system to the boiler and a chiller DO NOT EXCEED 305mm 12 APART EXPANSION TANK DIAPHRAGM TYPE...

Page 30: ...ay 1 While c is blinking boiler supply water temperature for space heating may be set to desired temperature The setting range is between 32 85 C 90 185 F 2 While d is blinking boiler supply water tem...

Page 31: ...must be pressed to resume normal operation Error Condition Temperature display indicates the error code Warning Condition Temperature display indicates the error code NOTE Blinking dot on Mode Displa...

Page 32: ...table from 32 71 C 90 160 F steps of 1 F The default value is 60 C 140 F Press Enter button to store see note 3 Temperature display shows actual supply water temperature Temperature display shows actu...

Page 33: ...water reference temperature space heating mode 1 or 2 Settable from 9 50 C 16 122 F steps of 0 55 C 1 F The default value is 30 C 86 F Changing compensation slope space heating mode 1 or 2 Settable fr...

Page 34: ...Lynx Model LX 85A 34 Figure 24 Space Heating mode with outside sensor water set point graph 90 C 80 C 60 C 50 C 40 C 30 C 20 C 0 C 20 C 10 0 10 20 30 Water reference temp default of 30 C 86 F...

Page 35: ...NOT use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control whic...

Page 36: ...VALVE CLOSES 10 SECOND BLOWER POST PURGE 15 SECOND CIRCULATOR POST PURGE CONTROL LOCKOUT DISPLAY SHOWS ERROR A 33 YES NO NO COMBUSTION BLOWER ON AT MEDIUM SPEED TRIAL FOR IGNITION 6 SECONDS SPARK IGNI...

Page 37: ...maximum firing rate then the blower speed should be adjusted to attain the specified input rate This can be done by using the Change blower RPM for high input mode in the Viewing and Changing System S...

Page 38: ...NG Only a trained experienced service technician should perform troubleshooting Turn off all electric power to the boiler before service ERROR CODE INDICATION REMEDY 01 Ignition Failure 3 unsuccessful...

Page 39: ...Water Outlet Sensor Shorted Replace the sensor 12 Water Inlet Sensor Shorted Replace the sensor 13 Flue Gas Sensor Shorted Replace the sensor 19 42 45 46 47 48 Control Failure Replace control board M...

Page 40: ...ored connector Check that the pumping flow direction is correct 51 Reset Button Error Try turning power supply off and on again If error returns replace the display board 52 Boiler Model Selection Err...

Page 41: ...placed at the beginning of each heating season III INSPECTION DURING HEATING SEASON A Check water pressure regularly and add water slowly to system when needed If much water is added venting may be ne...

Page 42: ...ng set point temperature Refer to Table 4 on page 31 3 Circulator not running 3 With thermostat calling for heat check for power to circulator If power is O K but circulator is not running replace cir...

Page 43: ...Lynx Model LX 85A 43...

Page 44: ...areas revealed that mineral deposits had accumulated at the bottom of the heat exchanger In addition sludge scale and other solid contaminants were present in boilers installed in older systems or wh...

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