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Lynx Model LX-85A

18

At 9.1m (30 ft.) length of pipe, match required
capacity from table on this page (choose higher
capacity, in this case is 4.3m

3

/hr. [152 cu. ft. per hr]).

Required pipe size is 19mm (3/4".)

Improper gas pipe sizing will result in flame outages,
insufficient heat and other installation difficulties. For
more information and also if other appliances are to
be attached to the piping system, see Appendix C of
National Fuel Gas Code ANSI Z223.1-latest edition.

C. The boiler and its gas connection must be leak tested

before placing the boiler in operation. Use liquid soap
solution for all gas leak testing. DO NOT use open flame.
This boiler and it’s individual shutoff valve must be
disconnected from the gas supply piping system during
pressure testing of that system at test pressures in excess
of 3.5 kPa (1/2 PSIG). This boiler must be isolated from
the gas supply piping system by closing its individual
manual shutoff valve during any pressure testing of the
gas supply piping system at test pressures equal to or
less than 3.5 kPa (1/2 PSIG).

D. All gas piping used should be inspected thoroughly for

cleanliness before makeup. A sediment trap is integrally
provided, as illustrated on page 3.

E. The minimum and maximum gas supply pressure (at the

inlet of gas valve) is shown on the boiler rating plate for
the type of gas used. Gas supply pressure should never
be less than minimum or more than maximum pressure
when the boiler or any other appliance is turned on or off.

ELECTRICAL WIRING

All field wiring to the boiler is connected to the 2 sets of
terminal strips, located in a junction box behind the jacket top
panel. (See Figure 3, on page 3)

1. Power Supply

A separately fused circuit is recommended. Use standard
15 Amp. fuse or breaker and 14 gage conductors in BX
cable or conduit.

Provide disconnect means and overload protection as
required. See boiler wiring diagram (Figure 16a) boiler
control (Figure16b) and ladder diagram (Figure 16c).

Boiler must be electrically grounded in accordance with
the requirements of the authority having jurisdiction, or, in
the absence of such requirements, with the Canadian
Electrical Code, CSA-C22-1 part 1-latest edition.

Proper polarity is critical for the power supply connec -
tions. Reversed polarity will cause system lockout. Proper
grounding is critical for boiler operation, connect the
ground wire to the green ground screw next to the line
voltage terminal strip.

2. Circulator(s)

A set of terminals is provided for the 

boiler loop

circulator

Do not 

wire any other circulators to these

terminals. Additional circulators for the space heating loop
or domestic water tank require a separate power source
and may require the use of relays.

For multiple zoning, either zone valves or circulators may
be used.

For zone valve system (See Figure 17a).

For pump zoning system (See Figure 17b, c, d, e).

DO NOT use boiler transformer to power external
accessories like zone valves and relays, overload and/or
burned out transformer and boiler malfunction can result.
Use a separate transformer to power such components.

A second set of terminals is provided for the domestic hot
water tank circulator (if used). The boiler loop circulator is
always de-energized when the DHW tank circulator is
energized, or vice-versa, depending on the priority feature
selected.

3. SPACE HEATING THERMOSTAT(S)

Install thermostat on an inside wall and away from any
heat sources, sunshine and drafts. A set of terminals is
provided for connection of 24 volt style thermostats,
relays or zone valve end switches (isolated contacts).
(See wiring diagrams Figure 16a,17a, 17 b, 17c, 17d,
17e).

Thermostat heat anticipator: For a non-zoned system set
thermostat heat anticipator to 0.1 Amps, for a zoned
system set to match power requirements of zone valves
or relays. Refer to manufacturer’s instructions and
specifications. Also see instructions with thermostat.

4. DOMESTIC HOT WATER TANK THERMOSTAT

A set of terminals is provided for connection of the DHW
tank thermostat (if used). (See wiring diagram Figure
16a).

5. OUTDOOR AIR SENSOR

A set of terminals is provided for connection of an outdoor
air sensor (if this method is used). (See wiring diagram
Figure 16a).

The outdoor air sensor that is supplied with the boiler is a
12k ohm type. Mount on an outside wall, shielded from
direct sunlight or flow of heat or cooling from other
sources. See instructions provided with sensor.

DANGER: Before wiring always turn off electric power
supply. Otherwise, shock or death can result.

13mm (1/2")

19mm (3/4")

25mm (1")

32mm (1-1/4") 38mm (1-1/2")

m

ft

m

3

/hr cu.ft./hr. m

3

/hr cu.ft./hr. m

3

/hr cu.ft./hr. m

3

/hr cu.ft./hr. m

3

/hr cu.ft./hr.

3.0

10

3.7

132

7.9

278

14.7 520

29.7 1050

45.3 1600

6.1

20

2.6

92

5.4

190

9.9

350

20.7 730

31.1 1100

9.1

30

2.1

73

4.3

152

8.1

285

16.7 590

25.2 890

12.2

40

1.8

63

3.7

130

6.9

245

14.2 500

21.5 760

15.2

50

1.6

56

3.3

115

6.1

215

12.5 440

19.0 670

18.3

60

1.4

50

3.0

105

5.5

195

11.3 400

17.3 610

21.3

70

1.3

46

2.7

96

5.1

180

10.5 370

15.9 560

24.3

80

1.2

43

2.5

90

4.8

170

9.9

350

15.0 530

27.4

90

1.1

40

2.4

84

4.5

160

9.1

320

13.9 490

30.5

100

1.1

38

2.2

79

4.2

150

8.6

305

13.0 460

Length
of Pipe

Gas Flow In Piping

Pressure drop = 8mm (0.3") water column, 0.60 specific

 gravity gas.

Iron Pipe Size (Ips)—inches

At pressure drop of 8mm (0.3") water column, 0.60 specific gravity gas.

Summary of Contents for LX-85A

Page 1: ...n death or serious injury In addition to the recommendations within this manual and the User s Information Manual the venting system from the flue collector to the outdoor discharge must be carefully...

Page 2: ...nside diameter Weight of Boiler uncrated 35kg 78 lbs Vent Connection 76mm 3 nominal I D Certified PVC or CPVC Venting certified to the standard for type BH gas venting systems ULCS636 or stainless ste...

Page 3: ...GAS SUPPLY VALVE HEAT EXCHANGER COMBUSTION BLOWER CONDANSATE DRAIN GAS VALVE WATER HIGH LIMIT BOILER DRAIN VALVE WATER OUTLET SUPPLY WATER INLET RETURN WATER OUTLET SENSOR WATER INLET SENSOR CONDENSA...

Page 4: ...ipes shall be 25mm 1 inch At points where hot water pipes emerge from a floor wall or ceiling the clearance at the opening through the fin ished floor boards or wall or ceiling boards may be not less...

Page 5: ...Gas Venting Systems ULC S636 The venting system material and the system components can not be inter changed with other venting system or unlisted pipe fittings Additionally the specific plastic compon...

Page 6: ...FULLY READ AND FOLLOWED IN ORDER TO AVOID ANY HAZARDOUS CONDITIONS DUE TO IMPROPER INSTALLATION OF THE AIR INTAKE AND FLUE GAS VENTING SYSTEM The vent piping installation MUST be in accordance with th...

Page 7: ...sting motion while pushing the pipe into the fitting will aid in distributing the cement evenly and ensuring the parts fully engage 11 Quickly wipe the excess cement from the outside areas of the join...

Page 8: ...discoloration and degradation VENT TERMINATION LOCATION AND CLEARANCES 1 The venting system shall terminate at least 0 91m 3 feet above any forced air inlet located within 3 05m 10 feet 2 The venting...

Page 9: ...AL 29 4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP Definition of Snow Line Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to The height should...

Page 10: ...CERTIFIED PVC OR CPVC VENTING CERTIFIED TO THE STANDARD FOR TYPE BH GAS VENTING SYSTEMS ULC S636 Figure 9 Lynx model LX 85A non direct vent venting through the roof AL 29 4C IS A REGISTERED TRADEMARK...

Page 11: ...see page 6 OR CERTIFIED PVC OR CPVC VENTING CERTIFIED TO THE STANDARD FOR TYPE BH GAS VENTING SYSTEMS ULC S636 Figure 10 Lynx model LX 85 non direct vent utilizing an existing chimney as a chase AL 2...

Page 12: ...VENT 76mm 3 DIA AL29 4C S S VENT PIPE SLIP JOINT CONNECTOR 76mm 3 DIA CERTIFIED PVC OR CPVC VENTING PIPE FOR VENT 76mm 3 DIA AL29 4C S S VENT PIPE SLIP JOINT CONNECTOR 76mm 3 DIA PVC CPVC PIPE FOR AI...

Page 13: ...vent materials for venting AL 29 4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP Definition of Snow Line Knowledge of local conditions will reveal the maximum height that repeated snowfalls accu...

Page 14: ...y be installed per figure 12a in order to provide enough clearance from snow line Maximum allowed equivalent vent and air intake length for all of the approved vent and air intake materials is 30 48 m...

Page 15: ...llow the proper assembly practices specified on page 6 and venting system restrictions specified on page 7 of this manual and manufacturer s instructions AIR INTAKE TERMINATION FOR STAINLESS STEEL VEN...

Page 16: ...iction on page 7 and manufacturer s instructions LYNX MODEL LX 85A DIRECT VENT VENTING AND AIR INTAKE THROUGH A ROOF ALL JOINTS MUST BE LIQUID AND PRESSURE TIGHT USE 76 mm 3 DIA PVC CPVC SCHEDULE 40 P...

Page 17: ...ensate removal system Any piping other than plastic types will be subject to corrosion or deterioration from the acidic condensate which may have a pH level as low as 3 0 A condensate filter containin...

Page 18: ...terminals Additional circulators for the space heating loop or domestic water tank require a separate power source and may require the use of relays For multiple zoning either zone valves or circulato...

Page 19: ...Lynx Model LX 85A 19 Figure 16a Schematic wiring diagram...

Page 20: ...Lynx Model LX 85A 20 Figure 16b Boiler Control Figure 16c Ladder wiring diagram...

Page 21: ...el LX 85A 21 Figure 17a Multizoning of Lynx boiler zone valve system Figure 17b Multizoning of Lynx boiler pump zoning system using R845A relay MULTIZONING OF LYNX BOILER PUMP ZONING SYSTEM USING R845...

Page 22: ...Lynx Model LX 85A 22 Figure 17c Multizoning of Lynx boiler pump zoning system using R882A B relays...

Page 23: ...Lynx Model LX 85A 23 Figure 17d Single zoning of Lynx boiler pump zoning system using R845A relay Figure 17e Single zoning of Lynx boiler pump zoning system using R882A B relay...

Page 24: ...e boiler must be provided with a low water cutoff device at the time of installation by the installer see Figure 18 for piping arrangement 7 Water Treatment and Freeze Protection A good water treatmen...

Page 25: ...Figure 18 Relief Valve and Low Water Cutoff Installation 19mm 3 4 NPT STREET ELBOW 25mm 1 NPT STREET ELBOW 25mm 25mm 19mm 1 1 3 4 NPT TEE WATER OUTLET SUPPLY PIPE 25mm 1 NPT MALE WATER INLET RETURN P...

Page 26: ...9 5 0 16 7 30 0 91 3 0 0 61 2 0 2 44 8 0 4 27 14 0 6 71 22 14 4 3 8 22 2 40 0 46 1 5 0 46 1 5 3 05 10 0 5 18 17 0 7 62 25 Figure 19 Boiler water side pressure drop Notes This is the minimum flow rate...

Page 27: ...Lynx Model LX 85A 27 Figure 20 Zoning with circulators DO NOT EXCEED 305mm 12 APART EXPANSION TANK DIAPHRAGM TYPE...

Page 28: ...Lynx Model LX 85A 28 Figure 21 Zoning with zone valves DO NOT EXCEED 305mm 12 APART EXPANSION TANK DIAPHRAGM TYPE...

Page 29: ...Lynx Model LX 85A 29 Figure 22 Piping a heating cooling system to the boiler and a chiller DO NOT EXCEED 305mm 12 APART EXPANSION TANK DIAPHRAGM TYPE...

Page 30: ...ay 1 While c is blinking boiler supply water temperature for space heating may be set to desired temperature The setting range is between 32 85 C 90 185 F 2 While d is blinking boiler supply water tem...

Page 31: ...must be pressed to resume normal operation Error Condition Temperature display indicates the error code Warning Condition Temperature display indicates the error code NOTE Blinking dot on Mode Displa...

Page 32: ...table from 32 71 C 90 160 F steps of 1 F The default value is 60 C 140 F Press Enter button to store see note 3 Temperature display shows actual supply water temperature Temperature display shows actu...

Page 33: ...water reference temperature space heating mode 1 or 2 Settable from 9 50 C 16 122 F steps of 0 55 C 1 F The default value is 30 C 86 F Changing compensation slope space heating mode 1 or 2 Settable fr...

Page 34: ...Lynx Model LX 85A 34 Figure 24 Space Heating mode with outside sensor water set point graph 90 C 80 C 60 C 50 C 40 C 30 C 20 C 0 C 20 C 10 0 10 20 30 Water reference temp default of 30 C 86 F...

Page 35: ...NOT use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control whic...

Page 36: ...VALVE CLOSES 10 SECOND BLOWER POST PURGE 15 SECOND CIRCULATOR POST PURGE CONTROL LOCKOUT DISPLAY SHOWS ERROR A 33 YES NO NO COMBUSTION BLOWER ON AT MEDIUM SPEED TRIAL FOR IGNITION 6 SECONDS SPARK IGNI...

Page 37: ...maximum firing rate then the blower speed should be adjusted to attain the specified input rate This can be done by using the Change blower RPM for high input mode in the Viewing and Changing System S...

Page 38: ...NG Only a trained experienced service technician should perform troubleshooting Turn off all electric power to the boiler before service ERROR CODE INDICATION REMEDY 01 Ignition Failure 3 unsuccessful...

Page 39: ...Water Outlet Sensor Shorted Replace the sensor 12 Water Inlet Sensor Shorted Replace the sensor 13 Flue Gas Sensor Shorted Replace the sensor 19 42 45 46 47 48 Control Failure Replace control board M...

Page 40: ...ored connector Check that the pumping flow direction is correct 51 Reset Button Error Try turning power supply off and on again If error returns replace the display board 52 Boiler Model Selection Err...

Page 41: ...placed at the beginning of each heating season III INSPECTION DURING HEATING SEASON A Check water pressure regularly and add water slowly to system when needed If much water is added venting may be ne...

Page 42: ...ng set point temperature Refer to Table 4 on page 31 3 Circulator not running 3 With thermostat calling for heat check for power to circulator If power is O K but circulator is not running replace cir...

Page 43: ...Lynx Model LX 85A 43...

Page 44: ...areas revealed that mineral deposits had accumulated at the bottom of the heat exchanger In addition sludge scale and other solid contaminants were present in boilers installed in older systems or wh...

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