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Ski-Doo EXPEDITION TUV, Operator'S Manual

The Ski-Doo EXPEDITION TUV is a versatile snowmobile designed for rugged terrain. For detailed instructions on how to operate this powerful machine, download the Operator's Manual for free from manualshive.com. Get the most out of your adventure with this essential manual.

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21) Hood Latches . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 41
22) Electric Power Outlet . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 41
23) Fuses .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 42
24) Front Grab Handles/Front Bumper . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 44
25) Storage Compartment . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 44
26) Rear Rack . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 45
27) Tool Kit. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 45
28) Hitch . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 45
29) Shields and Guards. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 45
30) Windshield . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 45
31) Modular Seat.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 45
32) Backrest . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 46
33) Rear Grab Handles/Heated Grips Switch .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 47
34) Tachometer . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 47
35) Electric Fuel Level Gauge . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 47
36) Temperature Gauge .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 48
37) Adjustable Mirrors. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 48
38) Mechanical Fuel Level Gauge . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 48

RECOMMENDED FUEL AND OIL .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 49

BREAK-IN PERIOD. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 51

OPERATING INSTRUCTIONS. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 52

Pre-Operation Check . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 52
Engine Starting Procedure (600 HO SDI). .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 53
Engine Starting Procedure (550F and 600) . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 54
Engine Starting Procedure (V800) . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 55
Vehicle Warm-Up . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 55
Shutting Off the Engine .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 56
Post-Operation Care .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 56

SPECIAL OPERATING INSTRUCTIONS . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 57

Riding at High Altitudes .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 57
Riding in Cold Weather . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 57
Emergency Starting. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 57
Towing an Accessory . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 58
Towing Another Snowmobile . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 58
Towing an Heavy Load at Low Speed .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 59
Transporting the Vehicle.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 59

SUSPENSION ADJUSTMENTS . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 60

TROUBLESHOOTING . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 67

SPECIFICATIONS . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 71

EPA CERTIFIED ENGINES . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 85

Engine Emissions Information. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 85

4

_______________________

Summary of Contents for EXPEDITION TUV

Page 1: ......

Page 2: ...obile at time of resale In USA products are distributed by BRP US Inc In Canada products are distributed by Bombardier Recreational Products Inc The following are trademarks of Bombardier Recreational...

Page 3: ...CIS and the middle east 32 9 218 26 00 For Scandinavian and European coun tries 358163208111 For all other countries please contact your respective distributor his coor dinates are on www brp com or...

Page 4: ...y represent parts which have the same or a similar function It is understood that this guide may be translated into another language In the event of any discrepancy the English version shall prevail S...

Page 5: ...SMART 28 VEHICLE INFORMATION HOW TO IDENTIFY YOUR SNOWMOBILE 30 CONTROLS INSTRUMENTS EQUIPMENT 32 1 Throttle Lever 33 2 Brake Lever 34 3 Parking Brake Lever 34 4 Pilot Lamps 34 5 Gear Shift Lever 35 6...

Page 6: ...ND OIL 49 BREAK IN PERIOD 51 OPERATING INSTRUCTIONS 52 Pre Operation Check 52 Engine Starting Procedure 600 HO SDI 53 Engine Starting Procedure 550F and 600 54 Engine Starting Procedure V800 55 Vehicl...

Page 7: ...Installation 100 Drive Belt Height Adjustment 101 Drive Pulley Adjustment 102 Track Condition 103 Track Adjustments 104 ELECTRICAL SYSTEM 107 Battery Electrolyte 107 REAR SUSPENSION 108 STEERING AND...

Page 8: ...6 _______________________...

Page 9: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 7...

Page 10: ...roper opera tion of your vehicle as well as training those whom you allow to ride or drive There may be noticeable handling and performance differences from one snowmobile to the other A snowmobile is...

Page 11: ...cular needs and uses Injury or death may result to the snowmobile operator passenger or bystander if the snowmobile is used in risky conditions which are beyond the driver s passenger s or snowmobile...

Page 12: ...ou think Play it safe Be prepared to use evasive driving Venturing out alone with your snow mobile could also be hazardous You could run out of fuel have an accident or damage your snowmo bile Remembe...

Page 13: ...starting to avoid unauthorized use by children or oth ers or theft Raising the rear of your snowmobile while the engine is running could cause snow ice or debris to be thrown back at an observer Nev...

Page 14: ...cinity Open cap slowly If a differen tial pressure condition is noticed whistling sound heard when loos ening fuel tank cap have vehicle inspected and or repaired before further operation Do not overf...

Page 15: ...ning to the safe use and operation of snowmobiles It is your responsibility as a snowmobiler to learn and obey these laws and reg ulations Respect and observance will result in safer snowmobiling for...

Page 16: ...w speed when it is not on ground Turning Handlebar controls the steering of the vehicle As the handlebar is rotated to right or left the skis are turned right or left to steer the snowmobile Stopping...

Page 17: ...ady to shift body weight to help it turn in the desired direction Driver and passenger s must never attempt this maneuvering by placing feet out side of the vehicle Experience will teach you how much...

Page 18: ...designed for it Even when passengers are allowed you must make sure that the persons who would like to become passengers are physically fit for snowmobiling WARNING Any passenger must be able to firm...

Page 19: ...go more slowly and check the passengers frequently WARNING When riding with a passenger Braking ability and steering control are reduced Decrease speed and allow extra space to maneuver Adjust suspen...

Page 20: ...az ards Never attempt to operate your snowmobile on ice that may be too weak to support you and the vehicle Operating a snowmobile on ice or icy surfaces can be very dangerous if you do not observe ce...

Page 21: ...ift your weight quickly as needed Side hills and steep slopes are not recom mended for a beginner or a novice snowmobiler Slush Slush should be avoided at all times Always check for slush before start...

Page 22: ...hrot tle and brace yourself for the impact Knees must be flexed to act as shock absorbers Turning Depending on terrain conditions there are two preferred ways to turn or cor ner a snowmobile For most...

Page 23: ...sed route and destination Make certain that you are carrying all necessary tools and equipment and that you have sufficient fuel to complete the trip Never overtake the trail boss or for that matter a...

Page 24: ...SNOWMO BILE SAFETY AND CERTIFICA TION COMMITTEE INC PRINTED IN U S A CERTIFIED CERTIFI A00A1MA Other important labels on the vehicle are WARNING or CAUTION labels re lating to safety maintenance and...

Page 25: ...he dipstick Reinsert dipstick completely before checking oil level Use XPS synthetic oil 0W40 CAUTION ATTENTION 516003833 mmo2009 002 002_a V800 MODELS Instruction 6 A29A0IA Instruction 7 Attention au...

Page 26: ...3 A00A8UA Instruction 14 516002853 Instruction 15 xxxx xxxx xxxx xxxx xxxx xxxx mmo2007 009 070 TYPICAL Instruction 16 704901107 vmo2006 005 009_en HANG TAG NOT SHOWN 24 ___________ SAFETY INFORMATION...

Page 27: ...ENVIRONMENT INFORMATION _____________________ 25...

Page 28: ...to the environment Abuse of land fa cilities and resources inevitably leads to restrictions and closures of both private and public land In essence the greatest threat to our sport is all around us W...

Page 29: ...there is a link between protecting your environment and your own safe ty Respect wildlife and be particularly sensitive of animals that are rearing young or suffering from food short age Stress can s...

Page 30: ...y to see winter and all its natural majestic wonders is an experience cherished by snow mobilers Light Treading will preserve this opportunity and will make it pos sible for us to expose others to the...

Page 31: ...VEHICLE INFORMATION _____________________ 29...

Page 32: ...rranty claims properly No warranty will be allowed by BRP if the engine serial number or vehicle identification num ber V I N is removed or mutilated in any way We strongly recommend that you take not...

Page 33: ...mmo2007 001 001_a V800 ENGINE TYPE 1 Engine serial number _____________________ 31...

Page 34: ...ng in the illustrations 33 25 27 23 29 28 26 32 18 31 7 30 37 24 mmo2009 002 001_a TYPICAL 7 Holding strap 18 Fuel tank cap 23 Fuses 24 Front grab handles front bumper 25 Storage compartment 26 Rear r...

Page 35: ...fuel level gauge 36 Temperature gauge mmo2008 001 024_a TYPICAL 8 Ignition switch start button 9 Tether cut out switch 13 Choke lever 18 Fuel tank cap 38 Mechanical fuel level gauge mmo2008 001 016_a...

Page 36: ...ENGAGE MECHANISM Step 1 Squeeze and maintain brake lever Step 2 Adjust locking lever 1 Position 1 2 Position 2 3 OFF To Release Mechanism Squeeze brake lever Locking lever will automatically return to...

Page 37: ...f these snow mobiles is not limited Always proceed with caution as fast re verse could result in loss of vehi cle stability and control Come to complete stop before selecting re verse gear Wait until...

Page 38: ...ter to cool down Using electric starter when engine has started could damage electric starter mechanism Release the key as soon as the engine starts Key returns to ON position as soon as it is release...

Page 39: ...post 2 Attach to clothing eyelet If emergency engine shut off is re quired pull tether cord cap DESS key from post completely A06H1XA TYPICAL DESS Digitally Encoded Security System Key Cut Out Switch...

Page 40: ...r to accept the other vehicles keys DESS Pilot Lamp Codes NOTE If any code still occurs contact an authorized SKI DOO dealer WARNING SIGNALS BEEPER DESS PILOT LAMP DESCRIPTION 2 shorts Blink Good key...

Page 41: ...function the source of the malfunction should be determined and corrected before restarting en gine See an authorized SKI DOO dealer for servicing 11 Headlamp Dimmer Switch Located on left hand side o...

Page 42: ...of the selected mode Unit Selection MPH vs km h The speedometer is factory preset in miles but it is possible to change it to kilometer reading refer to the follow ing procedure or contact an authoriz...

Page 43: ...condition is noticed whistling sound heard when loos ening fuel tank cap have vehicle inspected and or repaired before further operation Do not over fill or top off the fuel tank before placing the v...

Page 44: ...emove fuse from holder pull fuse out Check if filament is melted 1 2 A15E0KA 1 Fuse 2 Check if melted CAUTION Do not use a higher rat ed fuse as this can cause severe damage to electrical components a...

Page 45: ...ton F8 20 A Lighting headlamp F11 20 A Heaters F12 Fuse box engine compartment V800 Models FUSE DESCRIPTION LOCATION 30 A Engine F1 1 A CAPS F2 5 A Instrumentation F3 7 5 A MPEM fuel pump F4 5 A PTO c...

Page 46: ...lifting device or have assistance to share lifting stress in order to avoid risk of strain injuries 1 A03H0KA TYPICAL 1 Front grab handles CAUTION Do not use skis to pull or lift snowmobile V800 Model...

Page 47: ...ile is provided with a number of shields and guards Leave these in place on your vehicle as they are designed to keep clothing and hands out of moving parts and away from hot components Never attempt...

Page 48: ...ue to his seating po sition WARNING All objects in rear rack must be properly latched Do not carry any breakable objects Excessive weight in rack may reduce steer ing ability Installation is the rever...

Page 49: ...grab handles provides a grip for the passenger Heated Grips Switch Three position switch Select the de sired position to keep rear passenger s hands at a comfortable temperature 34 Tachometer Direct...

Page 50: ...snowmobile in loose snow or stop engine immediately A32A27A 2 1 TYPICAL 1 Normal 2 Overheat 37 Adjustable Mirrors Each mirror can be adjusted to suit driver s preference WARNING Adjust with vehicle a...

Page 51: ...in a well ventilated area Do not smoke or allow open flames or sparks in the vicinity Open cap slowly If a differen tial pressure condition is noticed whistling sound heard when loos ening fuel tank c...

Page 52: ...lled lu brication engine cleanliness and mini mum spark plug fouling CAUTION Never use 4 stroke pe troleum or synthetic motor oil and never mix these with outboard mo tor oil Do not use NMMA TC W TC W...

Page 53: ...18 imp oz of recommended injec tion oil should be added to fuel for the first full filling of fuel tank Have spark plugs cleaned after engine break in Belt All Models A new drive belt requires a break...

Page 54: ...device Apply parking brake and check if it oper ates properly Activate the throttle control lever several times to check that it oper ates easily and smoothly WARNING Throttle lever must operate easi...

Page 55: ...nity Snowmobile must be pointed away from people or objects No one is to be standing in front of or in back of the snowmobile Clothing Be warmly dressed according to weather forecast Engine Starting P...

Page 56: ...as explained below Choke Application Initial Cold Starting When Temperature is Below 10 C 15 F NOTE Do not operate the throttle lever with the choke lever on Set the choke lever to position 3 NOTE Af...

Page 57: ...er for more than 10 seconds at a time A rest period should be observed between the cranking cy cles to allow electric starter to cool down Using electric starter when engine has started could damage e...

Page 58: ...either ig nition switch engine cut out switch or tether cord cap DESS key engine cut out switch WARNING Always remove tether cord cap DESS key and ignition key when vehicle is not in operation in orde...

Page 59: ...alibrated to avoid en gine damage Refer to an autho rized SKI DOO dealer Emergency Starting All Models except V800 The engine can be started with the emergency starter rope supplied with the tool kit...

Page 60: ...ways use a rigid towbar Using a rope would result in a col lision between the object and the snowmobile and possibly in a tip over in case of a rapid deceleration or on a downward slope Towing Another...

Page 61: ...l stop engine cooling fan automatically Transporting the Vehicle Make sure that oil reservoir and fuel tank caps are properly installed Tilt bed trailers can easily be equipped with a winch mechanism...

Page 62: ...It may be necessary to readjust center spring after adjusting front springs for instance Test run the snowmobile under the same con ditions trail speed snow driver riding position etc Change one adju...

Page 63: ...apse with driver passenger and load added C Distance between dimension A and B must not exceed 50 to 75 mm 2 to 3 in see table REAR SPRINGS ADJUSTMENT C CAUSE SOLUTION 50 to 75 mm 2 to 3 in No adjustm...

Page 64: ...en turn adjuster to the desired position mmo2008 001 005_b TYPICAL Step 1 Pull on handle Step 2 Turn to decrease spring preload 2 Suspended Extension Adjustment Suspended extension can be adjusted acc...

Page 65: ...too hard to turn adjust center spring accordingly WARNING Before proceeding with any sus pension adjustment remember Park in a safe place Remove tether cord cap DESS key Lift rear of vehicle off the...

Page 66: ...cure STOPPER STRAP WEIGHT TRANSFER ADJUSTMENTS STEERING TRACK skis PROBLEM SOLUTION Comfortable Good weight transfer light pressure No adjustment required Light Too much weight transfer lift off the g...

Page 67: ...e WARNING Always adjust both front springs to same position FRONT SPRINGS ADJUSTMENT HANDLING steering PROBLEM SOLUTION Good comfortable No adjustment required Bad too easy to turn Adjustment too soft...

Page 68: ...ssure Reduce front suspension spring preload Increase center spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Rear of snowmobile seems too soft Increase rear spring preload...

Page 69: ...covered by snow or drive snowmobile at very slow speed Have slider shoes inspected by an authorized SKI DOO dealer ENGINE CRANKS BUT FAILS TO START 1 Ignition switch or engine cut out switch is in OF...

Page 70: ...ESS key code than the one programmed DESS pilot lamp blinks rapidly 3 times per second En gine can not exceed 3000 RPM Install a tether cord cap DESS key for which this snowmobile was pro grammed 3 Fo...

Page 71: ...0 RPM Install a tether cord cap DESS key for which this snowmobile was pro grammed 3 Fouled defective worn spark plugs Clean verify spark plug gap and identification number Replace as required 4 Too m...

Page 72: ...ng system 2 SHORT BEEPS PER MINUTE AND DESS PILOT LAMP BLINKS 1 High battery voltage Check battery and charging system DESS PILOT LAMP BLINKS 1 Engine Management System EMS fault code See an authorize...

Page 73: ...LING SYSTEM Type Fan Deflection mm in 9 5 1 5 37 06 Axial fan belt adjustment Force kgf lbf 5 0 11 0 LUBRICATION SYSTEM Type XP S mineral injection oil Injection oil Quantity L U S oz 2 5 84 5 FUEL SY...

Page 74: ...tion DRIVE SYSTEM Type XP S synthetic chaincase oil Gearbox oil Quantity ml U S oz 500 16 9 1st 1 3 80 2nd 1 2 29 SWT R 1 4 63 1st 1 2 93 2nd 1 2 04 Gear ratio Others R 1 3 57 Drive pulley type TRA II...

Page 75: ...2 BRAKE SYSTEM Brake lining thickness Service limit mm in 1 039 Type DOT 4 Brake fluid Quantity ml U S oz 60 2 0 FRONT SUSPENSION SUV SUV Suspension type WT SWT LTS Suspension maximum travel mm in 151...

Page 76: ...1 08 42 5 Height m in 1 3 51 SUV mm in 985 38 8 Ski stance carbide to carbide WT SWT mm in 900 35 4 1 Measure gap between slider shoe and bottom inside of track when exerting a downward pull to the tr...

Page 77: ...TION SYSTEM Type XP S mineral injection oil Injection oil Quantity L U S oz 3 5 118 FUEL SYSTEM Gas type Unleaded Inside North America R M 2 87 or higher Pump octane number Outside North America RON 9...

Page 78: ...limit mm in 35 8 1 409 Deflection mm in 40 to 50 1 575 to 1 969 Drive belt adjustment Force kgf lbf 11 30 24 91 Width mm in 500 20 Length m in 3 968 156 Track Profile height mm in 31 8 1 25 Deflection...

Page 79: ...ngth m in 3 06 120 Width m in 1 08 42 5 Height m in 1 30 51 Ski stance carbide to carbide mm in 900 35 4 1 Measure gap between slider shoe and bottom inside of track when exerting a downward pull to t...

Page 80: ...U S gal 4 5 1 2 LUBRICATION SYSTEM Type XP S 2 stroke synthetic blend Injection oil Quantity L U S oz 2 5 84 5 FUEL SYSTEM Gas type Unleaded Inside North America R M 2 87 or higher Pump octane number...

Page 81: ...ve belt Wear limit mm in 35 8 1 409 Deflection mm in 32 5 1 260 197 Drive belt adjustment Force kgf lbf 11 30 24 91 Width mm in 500 20 Length m in 3 968 156 Track Profile height mm in 31 8 1 25 Deflec...

Page 82: ...ry kg lb 326 718 7 Length m in 3 13 123 2 Width m in 1 17 46 Height m in 1 35 53 Ski stance carbide to carbide mm in 985 38 8 1 Measure gap between slider shoe and bottom inside of track when exerting...

Page 83: ...orsepower RPM 100 RPM 7250 COOLING SYSTEM Type Ethyl glycol and distilled water 50 50 Use premix coolant from BRP P N 219 700 362 or coolant specifically formulated for aluminum engines Coolant Quanti...

Page 84: ...K DCPR8E Spark plug Gap mm in 0 75 0303 Battery 12 V 21 A h Headlamp W 60 55 H4 Taillight and stoplight W 8 27 Fuse Refer to FUSES section DRIVE SYSTEM Type XP S synthetic chaincase oil Gearbox oil Qu...

Page 85: ...djustment Force 1 kgf lbf 7 3 16 BRAKE SYSTEM Brake lining thickness Service limit mm in 1 039 Type DOT 4 Brake fluid Quantity ml U S oz 500 17 FRONT SUSPENSION SWT LTS Suspension type TUV SUV SWT mm...

Page 86: ...53 5 SWT mm in 900 35 4 Ski stance carbide to carbide TUV mm in 985 38 8 1 Measure gap between slider shoe and bottom inside of track when exerting a downward pull to the track 2 Equal distance betwee...

Page 87: ...ents for example Owner Responsibility The owner operator is required to have engine maintenance performed to maintain emission levels within pre scribed certification standards The owner operator is n...

Page 88: ...ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with your vehicle EN...

Page 89: ...MAINTENANCE INFORMATION _____________________ 87...

Page 90: ...re performing any maintenance or adjustment unless otherwise specified Vehicle must be parked in a safe place away from the trail WARNING Observe WARNINGS and CAUTIONS mentioned throughout this guide...

Page 91: ...arter and rope I L C Engine support I I I Exhaust system I I I Exhaust manifold screws I I Axial fan condition fan cooled models I Engine lubrication T Cooling system cap hoses and clamps liquid coole...

Page 92: ...Fuel injection system visual inspection SDI engine only I Throttle body SDI engine only C Air intake system I C DRIVE SYSTEM Drive belt condition I I I Drive belt height adjustment EVERY BELT REPLACE...

Page 93: ...on adjustments A AS REQUIRED Front and rear suspensions 1 I I L I L Rear suspension stopper strap I I 1 Lubricate whenever the vehicle is used in wet conditions wet snow rain puddles ELECTRICAL SYSTEM...

Page 94: ...KI DOO DEALER PRESEASON PART TASK LEGEND ENGINE Engine oil level EVERY RIDE Engine motor mounts I I I Engine seals I Exhaust system I I I Engine lubrication T Cooling system cap hoses and clamps I I I...

Page 95: ...reload I I I Brake fluid I I R I Brake hose pads and disk I I I Gearbox oil I I R 2 I Drive axle end bearing 1 L L L Track condition I I I Track tension and alignment A AS REQUIRED 1 Lubricate wheneve...

Page 96: ...t codes I I Spark plugs 3 I R Battery I I I I Wiring harnesses and cables I I I Operation of lighting system HI LO beam brake light etc test operation of engine cut out switch and tether engine cut ou...

Page 97: ...s clean and dry and properly reinstall the filter CAUTION Snowmobile engines have been calibrated with the filter installed Operating the snowmo bile without it may cause engine damage Cooling System...

Page 98: ...is designed to re duce noise and to improve the total performance of the engine Modifica tion may be in violation of local laws CAUTION If any exhaust system component is removed modified or damaged...

Page 99: ...equently and refill if necessary Do not over fill Operating the engine with an improper level may severely dam age engine Wipe off any spillage mmo2008 001 009_a RH SIDE OF ENGINE COMPARTMENT 1 Dipsti...

Page 100: ...Place a funnel into the dipstick tube to avoid spillage Add a small amount of recommended oil and recheck oil level Repeat the above procedures until oil level reaches the dipstick s upper mark Do no...

Page 101: ...hy draulic brake See an authorized SKI DOO dealer if any problems Gearbox Oil Level To check pull dipstick Oil should reach level mark NOTE Before initial start up the oil level may be higher than th...

Page 102: ...n reinstalling Drive Belt Condition Inspect belt for cracks fraying or abnormal wear uneven wear wear on one side missing cogs cracked fabric If abnormal wear is noted probable cause could be pulley m...

Page 103: ...tall it so the ar row printed on belt is pointing at front of vehicle mmo2008 001 012_a TYPICAL 1 Arrow pointing at the front of vehicle CAUTION Do not force or use tools to pry the belt into place as...

Page 104: ...power at a predefined RPM Factors such as am bient temperature altitude or surface condition may vary this critical engine RPM thus affecting snowmobile effi ciency This adjustable drive pulley allows...

Page 105: ...der the stress generated by the high rotational speed This could lead to serious injury including the possibility of death See your SKI DOO dealer for maintenance or service of the drive pulley Im pro...

Page 106: ...chanical stand equipped with a protec tor back panel Allow the suspension to extend nor mally and check gap half way between front and rear idler wheels Measure between slider shoe bottom and in side...

Page 107: ...rate slightly so that track barely turns This must be done in a short period of time 15 to 20 seconds Check that the track is well centered equal distance on both sides between edges of track guides a...

Page 108: ...to climb over the track lugs forcing the track against the tunnel causing the track to lock Properly tighten wheel re taining screws otherwise wheel may come off and cause track to lock 1 2 A05F0EB T...

Page 109: ...e installed Battery electrolyte contains sulfuric acid which is cor rosive and poisonous In case of contact with skin flush with water and call a physician immediately WARNING Should the battery casin...

Page 110: ...ricant and coolant for the slider shoes Extensive riding on ice or sanded snow will create exces sive heat build up and cause prema ture slider shoe wear Suspension Stopper Strap Condition Inspect sto...

Page 111: ...all joints ski bolts ski legs etc If necessary contact an autho rized SKI DOO dealer Wear and Condition of Skis and Runners Check the condition of the skis ski runners and ski runner carbides If worn...

Page 112: ...al parts including shock chromed rods with XP S Lube P N 293 600 016 Wax painted portion of the vehicle for better protection NOTE Apply wax on glossy finish on ly Protect the vehicle with a cover to...

Page 113: ...A29H1IA Taillight If taillight bulb is burnt expose the bulb by removing the red plastic lens To remove unscrew the 2 lens screws _____________________ 111...

Page 114: ...e deterioration The antifreeze replacement and a den sity test should be performed by an au thorized SKI DOO dealer CAUTION Improper antifreeze mix ture might allow freezing of the liq uid in the cool...

Page 115: ...WARRANTY _____________________ 113...

Page 116: ...TABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSEQUENTIA...

Page 117: ...f time loss of income and Damage resulting from studs installed on tracks if the installation does not conform to BRP s instructions 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from the...

Page 118: ...following conditions has been fulfilled The 2009 Ski Doo snowmobile must be purchased as new and unused by its first owner from a BRP dealer authorized to distribute Ski Doo snowmobiles in the country...

Page 119: ...No claim of breach of warranty shall be cause for cancellation or rescission of the sale of the snowmobile to the owner In the event that service is required outside of the country of original sale t...

Page 120: ...mplaint in writing or call the appropriate number below In Canada BOMBARDIER RECREATIONAL PRODUCTS INC SKI DOO Customer Assistance Center 75 J A Bombardier Street Sherbrooke Qu bec J1L 1W3 Tel 819 566...

Page 121: ...WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES AR...

Page 122: ...NSECUTIVE MONTHS for private or commercial use owners However the warranty coverage period on a snowmobile delivered between June 1st and December 1st of a given year will expire November 30th of the...

Page 123: ...e maintenance and service or replac ing such parts with new genuine Ski Doo parts without charge for parts and labor at any authorized BRP distributor dealer during the warranty coverage period un der...

Page 124: ...BRP EUROPE N V Customer Assistance Center Skaldenstraat 125 9042 Gent Belgium Tel 32 9 218 26 00 For Scandinavian countries please contact our Finland office BRP FINLAND OY Service Department Ahjotie...

Page 125: ...PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN D...

Page 126: ...TWELVE 12 CONSECUTIVE MONTHS for commercial use owners However the warranty coverage period on a snowmobile delivered between June 1st and December 1st of a given year will expire November 30th of the...

Page 127: ...bligations under this warranty are limited to at its sole discretion repair ing parts found defective under normal use maintenance and service or replac ing such parts with new genuine Ski Doo parts w...

Page 128: ...Customer Assistance Center Skaldenstraat 125 9042 Gent Belgium Tel 32 9 218 26 00 For Scandinavian countries please contact our Finland office BRP FINLAND OY Service Department Ahjotie 30 Fin 96320 Ro...

Page 129: ...low In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC BRP US INC Warranty Department 75 J A Bombardier Street Sherbrooke Qu bec J1L 1W3 Fax Number 819 566 3590 Warranty Department 7575 Bombardier...

Page 130: ...5 Bombardier Court Wausau WI 54401 Tel 715 848 4957 For Russia CIS and the Middle East BRP EUROPEAN DISTRIBUTION After Sales Service Department Chemin de Messidor 5 7 1006 Lausanne Switzerland Fax Num...

Page 131: ...al vehicle is stolen you should notify BRP or an authorized SKI DOO dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stolen V00A2F...

Page 132: ...130 _____________________...

Page 133: ...NAME STREET STATE PROVINCE NO CITY ZIP POSTAL CODE APT o o TELEPHONE COUNTRY TELEPHONE V00A2F CHANGE OF ADDRESS CHANGE OF OWNERSHIP VEHICLE IDENTIFICATION NUMBER Model Number OLD ADDRESS OR PREVIOUS O...

Page 134: ...132 _____________________...

Page 135: ......

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