SKF Vectolub VTEC Installation And Commissioning Manual Download Page 43

Page: 43 / 44

Summary of Contents for Vectolub VTEC

Page 1: ...VTEC systems SKF VectoLub Installation and commissioning Version 03 Date of issue March 2018 Publication number 951 130 440 Languages EN Country Countries...

Page 2: ......

Page 3: ...Minimal quantity lubrication systems VTEC English translation of the original installation and operation manual 1...

Page 4: ...copy right All rights reserved The photomechan ical reproduction copying and distribution of this documentation or parts thereof by means of processes such as data processing data carriers and data n...

Page 5: ...he environment 12 2 5 Danger relating to lubricants 12 3 Design and function 13 3 1 Versions 13 3 2 Construction 15 3 3 Function 17 4 Installation instructions 20 4 1 Positioning and installation 20 4...

Page 6: ...and electrical safety SKF further declares that the above men tioned product is meant for integration into a machinery for connection to other machinery accord ing to the EC Machinery Directive 2006 4...

Page 7: ...e 97 23 EC Therefore they do not come under the requirements set forth in annex I of that Directive They are not labeled with the CE mark with reference to the Directive 97 23 EC They are classified b...

Page 8: ...mmunicated to all other persons Instructions attached directly to the equip ment such as rotational direction arrows fluid connection labels etc must be respected and remain perfectly legible It is es...

Page 9: ...ent prevention and the environ ment must be observed 1 1 Intended use The described product is for supplying cen tralized lubrication systems with lubricant and is intended for use in centralized lubr...

Page 10: ...364 1 3 Danger relating to electric current The electrical connection for the described product may only be established by qualified instructed persons who have been autho rized by the operator or own...

Page 11: ...1 5 Warranty The instructions do not contain any informa tion on the warranty This can be found in the General Conditions of Sales which are available at www skf com lubrication 9...

Page 12: ...and GHS08 can only be used to feed the SKF centralized lubrication systems transported or distributed by these systems after consultation with SKF and obtaining written permission All products manufac...

Page 13: ...pe of bearing wear point the stresses and strains to be expected during operation and anticipated ambient conditions must be taken into account All fi nancial economic aspects must also be considered...

Page 14: ...nt are a source of danger in relation to slip haz ard and the risk of injury These dangers can cause physical injury to persons or damage to other material assets 2 5 Danger relating to lubricants DAN...

Page 15: ...asy identify the currentVTEC unit and to know its different functions we suggest you to write down the unit codifica tion given when the order has been placed The table hereafter will help you to iden...

Page 16: ...e I Second character A micropump metering ring max flow rate 30 mm3 stroke B micropump thumb wheel max flow rate 30 mm3 stroke C micropump metering ring stainless steel max flow rate 30mm3 stroke D mi...

Page 17: ...ork in the same way Every module has on the top an outlet port for coaxial hose air and lubricant with two quick release connectors The quick re lease connector for the capillary tube lubri cant is lo...

Page 18: ...air solenoid valve 12Pneumatic pulse generator 13Pneumatic micropump setting with thumb wheel 14Pneumatic micropump setting with meter ing ring 15Micropump control solenoid valve 16Pneumatic pulse ge...

Page 19: ...ws through the different bases and is divided in two ways in each of them Some compressed air is supplied to the micropump to actuate it The other part of the compressed air called car rier air is sup...

Page 20: ...module doesn t have one or several of the control equipments general air sole noid valve air solenoid valve or pneumatic pulse generator it will depend for this func tion on the module mounted upstre...

Page 21: ...ing frequency of the micropump A base with an air solenoid valve positioned upstream controls the air inlet which actuates the micropump Base with a flow sensor GS304P and an air solenoid valve G The...

Page 22: ...been clarified Country specific accident prevention reg ulations and the operating and maintenance instructions for the operator must be ob CAUTION The minimal quantity lubrication system must not be...

Page 23: ...fixed to its sup port to avoid accidental tipping If the system falls it could be damaged or cause damages and can also injure an operator or another person The compressed air line must be connected...

Page 24: ...F service center DANGER Before connecting the pump to the compressed air feed ensure that the main air valve is closed The compressed air quality must comply with purity class 5 defined by DIN ISO 857...

Page 25: ...the capillary tube into the outlet port and fit it to the lower quick release connector A fig 5 Pull slightly the capillary tube to check it is correctly held Insert the outer tube into the outlet po...

Page 26: ...3 End tube 4 Union fixing block end tube 5 Fixing block 6 Quick release connector 7 Capillary tube of the coaxial line 8 Outer tube of the coaxial line 9 Coaxial line 10Quick release connector Fig 6...

Page 27: ...be scrupulously respected If systems are improperly connected substantial material or per sonal damage my be the consequence DANGER The supply voltage on site must agree with the information on the co...

Page 28: ...ut the electric connection please refer to the technical data 4 4 3 Pressure switch Pressure switches are 2 leads on off switch es operating voltage 24 V DC Fig 9 The lubricant flow sensor only works...

Page 29: ...cks or pallets to pro tect them from damp floors Before placing products into storage pro tect uncoated metal surfaces and drive parts and mount surfaces in particular from corrosion using long term c...

Page 30: ...rvoir CAUTION Depending on the nature of the lubricant used the user should wear protective equipment such as glasses a mask and gloves For further information please consult the technical file and th...

Page 31: ...Switch off the carrier air flow Therefore turn the air pressure regulator fully to the right air flow reduced to 0 Switch off the lubricant flow Therefore adjust the micropump flow rate to 0 with the...

Page 32: ...wheel cor responds to a flow rate of 5 small flow or 15 mm3 stroke large flow Put back the protection cap on the thumb wheel 6 3 2 Adjustment with metering ring Remove the protection cap from the thu...

Page 33: ...no more carrier air flow quency of all micropumps The frequency is indicated on the pulse generator in pulses piston stroke per second The values on the generator are indicative and may vary ac cordi...

Page 34: ...50 100 150 300 450 600 750 900 10 25 60 85 100 200 300 600 900 1 200 1 500 1 800 15 37 5 90 127 5 150 300 450 900 1 350 1 800 2 250 2 700 20 50 120 170 200 400 600 1 200 1 800 2 400 3 000 3 600 25 62...

Page 35: ...product back into op eration refer to the information in the sec tions Installation and Commissioning of this manual 7 2 Permanent shutdown All country specific legal guidelines and leg islation on t...

Page 36: ...k and before making any changes to the system The VTEC units are for the most part main tenance free To ensure they work properly however please regularly check the following Regularly check the level...

Page 37: ...lterations to the product or to use non original spare parts and resources CAUTION Working on products that have not been disconnected from the power supply can cause serious injury or death to person...

Page 38: ...line If necessary change the faulty part Reservoir stop cock closed Open the stop cock No air at the nozzle outlet Problem of general air supply Check the tightness of the line air supply line VTEC un...

Page 39: ...ction of the solenoid valve Check the good function of the solenoid valve with the manual control The pulse generator is faulty or not correctly set Check the good function and the setting of the puls...

Page 40: ...arge flow metering rings 30 to 90 mm3 stroke large flow thumb wheel Max pump working frequency 3 strokes s Lubricant mineral or synthetic oils biodegradable oils Eff viscosity at operating temperature...

Page 41: ...pulse generator Delivery rate at 6 bar 170 Nl min Mechanical life 1 107 switching operations Frequency 0 04 to 3 Hz Pressure switch Switching capacity 100 VA Protection IP65 Voltage max 42 V Mechanic...

Page 42: ...low sensor kit seals MOD 1006 1 _ _ _ General air solenoid valve PV 003 MOD Micropump max flow rate 30 mm3 stroke adjustment with rings PVR 003 MOD Micropump max flow rate 30 mm3 stroke adjustment thu...

Page 43: ...41...

Page 44: ...tial arising out of the use of the information contained herein PUB 951 130 440 3 EN March 2018 SKF France Lubrication Product Division Bld Charles de Gaulle B P 239 37540 St Cyr sur Loire FRANCE Tel...

Search results

Summary of Contents for Vectolub VTEC

Reviews:

Related manuals for Vectolub VTEC

Brands by name

Popular brands

SKF Vectolub VTEC, Installation And Commissioning Manual

Search results

Summary of Contents for Vectolub VTEC

Reviews:

Related manuals for Vectolub VTEC

Brands by name

Popular brands