SKF GVP-S-049-1 Installation And Operation Manual Download Page 1

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Installation and operation manual

GVP-S-049-1

Grease injection lubrication
system

Date of issue

December 2016

Form number

951-130-450-S049-1

Read manual prior to installation or use of
this product. Keep manual nearby for future
reference.

Summary of Contents for GVP-S-049-1

Page 1: ...eration manual GVP S 049 1 Grease injection lubrication system Date of issue December 2016 Form number 951 130 450 S049 1 Read manual prior to installation or use of this product Keep manual nearby fo...

Page 2: ...353 Or an SKF Service Centre the addresses of which are given on our website lubrication france skf com www skf com lubrication Contents Imprint 2 Service 2 General 3 Information concerning the EC De...

Page 3: ...ronment All safety instructions must be respected by person exposed to these risks The safety instructions must be communicated to all other persons Instructions attached directly to the equipment suc...

Page 4: ...to transmit in electro nic format the relevant technical documentation in response to a reasoned request by the competent national authorities The person empowered to draw up the declaration is the t...

Page 5: ...rective 2014 34 EU NOTE All SKF products may be used strictly respecting the instructions described in this brochure or the operating instructions 1 2 Authorized personnel The products described in t...

Page 6: ...1 5 Warranty The instructions do not contain any information on the warranty This can be found in the General Conditions of Sales which are available at www skf com lubrication 6...

Page 7: ...lubrication systems The lubrication properties of the lubri cants in question must be considered 2 2 Selection of lubricants NOTE You must observe the machinery manufacturer s information on the lubr...

Page 8: ...For speciications on transportation sto rage processing and dangers to the use and the environment for the lubricant refer to the material safety data sheet provided by or available from the lubricant...

Page 9: ...m with cylinder and injection head A pick up system for the lubrication of the rollers A roller proximity sensor A pneumatic feed pump with a lubricant reservoir of 8 kg equipped with a quick connecto...

Page 10: ...switch detects the roller to be lubricated B Detection of the roller A signal is sent to the control unit which triggers an injection cycle The pick up system moves forward to the roller to be lubrica...

Page 11: ...g valve 2 Air pressure gauge 3 PVP 3 pump 4 Lubricant pressure gauge B Air treatment unit 1 Sectional valve 2 Regulator ilter 3 Pressure switch 4 Pressure gauge D Injection system 1 Cylinder injector...

Page 12: ...ing and maintenance instructions for the operator must be observed when carrying out all installation work on machines 4 1 Positioning and installation The GVP lubrication system must be protected fro...

Page 13: ...nector for tube OD 8 mm 4 3 Hydraulic connection A pump type PVP 3 with integrated reservoir is directly mounted on the system and supplies lubricant to the lubrication system There is no hydraulic co...

Page 14: ...s are improperly connected substantial material or personal damage my be the consequence NOTE For the product speciic electric data see the relevant documen tation If you do not have access to this do...

Page 15: ...equal adjustment may cause material damage to the lubrication system due to misalignment Loosen the four fastening screws from the langes pos A ig 9 Loosen the counter nut pos B ig 9 of the adjustment...

Page 16: ...en the pneumatic feed is shut off and the chain stopped Manually move the roller pick up system so that the pick up rol lers pos A ig 10 be almost in contact with the chain roller Adjust with the corr...

Page 17: ...the storage of SKF products 5 3 1 Storage of lubrication units Ambient conditions dry dust free environment storage in well ventilated dry area Storage time 24 months max Permitted air humidity 65 Wa...

Page 18: ...ounter nuts Pull the tab of the limit switch to reset it Put back the cover of the GVP unit 6 2 2 Function test of the GVP unit The functions of the GVP unit are tested from the AEP3 control unit The...

Page 19: ...riage comes back to its initial position The GVP unit is then in its initial position When the limit switch is triggered the tab is drawn in 2 ig 13 Pull the tab out to reset the limit switch 6 4 1 Ma...

Page 20: ...volume Each injector has two reversible metering stops ig 14 one is mounted in the injector the other delivered separately NOTE A number of washers screwed on the injector indicate the mete red volum...

Page 21: ...tering volume in the cylinder The side of the stop for the metering volume must point towards the injector Put the O ring 10 1 2 ig 19 on the metering stop 1 ig 19 Insert the cylinder head in the inje...

Page 22: ...e product back into operation refer to the infor mation in the sections Installation and Commissioning of this manual 7 2 Permanent shutdown All country speciic legal guidelines and legislation on the...

Page 23: ...at they function properly and to avoid risks right from the startup all joints and connections should be checked to make sure that they are pro perly itted Table 1 GVP system maintenance Elements Freq...

Page 24: ...orrectly and if necessary replace it Defective sensor Check the sensor is functioning correctly and replace if necessary The carriage is blocked Defective piston Check the piston functions correctly M...

Page 25: ...g 1 cm3 Operating temperature 5 to 45 C Lubricant grease NLGI grade 2 Chain max speed 10 m min Pneumatically driven pump PVP 3 Air feed pressure 8 bar max Pressure ratio 7 1 Flow rate 0 7 to 3 cm3 str...

Page 26: ...GVP910 Rod end for carriage cylinder 17 3 AC 4203 1 Air pressure regulator 18 1 AC 3732 1 Pneumatic cylinder carriage ISO 6432 25 stroke 250 mm 19 2 AC 4197 Proximity switch pneumatic cylinder carria...

Page 27: ...13 11 12 31 29 28 14 24 10 26 23 22 25 16 18 28 32 31 33 19 20 21 30 19 21 17 15 27 17 17 8 3 4 5 6 7 33 9 1 2 Fig 20 Spare parts GVP S 049 1 27...

Page 28: ...ublication but no liability can be accepted for any loss or damage whether direct indirect or consequential arising out of the use of the information contained herein PUB 951 130 450 S049 1 EN Decembe...

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