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SINTES 

3

ULTRAPEEN

®

         

1. SYSTEM SAFETY 

  

1. SYSTEM SAFETY 

 

Read this manual thoroughly and follow all directions to assure maximum 
safety during operation. 

‰

 

Ultrasonic peening by UP–600 system (Ultrasonic Generator and Tool) is to be 

performed by qualified technical personnel only.

 

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The UP–600 system is an electro-mechanical device that under certain 

circumstances could present an electrical shock hazard to the operator.

 

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Only qualified technicians, licensed by the Manufacturer should perform the servicing 

of UP–600 system.  

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Performance of procedures other than those specified herein may result in hazardous 

exposure to ultrasonic energy or electric shock. To avoid electric shock, do not remove 

the case covers from the Ultrasonic Generator. 

 

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Plugging the Generator unit into a socket that supplies improper voltage may cause the 

Generator to malfunction or create an electric shock or fire hazard.

 

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Proper system grounding cannot be ensured unless the unit is connected to properly 

wire three prong 220-240 or 110-120 VAC (depending on the model) single-phase 

outlets with a sufficient current rating. 

‰

 

The Generator’s electrical supply cord should not be plugged into a device (e.g. “power 

strips”, “gang plugs”, etc.) other than an industrial grade wall socket or a standard 

gang plug with an appropriate wire cross-section and current rating. Any other use 

could cause significant changes in voltage that could result in malfunction of the UP– 

600 system.  

 

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Do not restrict the airflow to the Ultrasonic Generator by covering or enclosing it in a 

sealed housing while in operation. The air should circulate through the unit during 

operation to facilitate proper cooling of electronic components

.

 

Summary of Contents for UltraPeen UP-600

Page 1: ...UltraPeen SYSTEM OPERATION MANUAL UP 600 ULTRASONIC GENERATOR AND TOOL...

Page 2: ...MAINS POWER CONNECTION 9 3 2 TOOL POWER CONNECTION 9 4 ULTRASONIC TOOL 10 5 CHANGEABLE WORKING HEADS 11 6 SYSTEM OPERATION RULES 15 6 1 EQUIPMENT OPERATION 15 6 2 SAFETY 15 6 3 OPERATION ORDER 15 6 4...

Page 3: ...gging the Generator unit into a socket that supplies improper voltage may cause the Generator to malfunction or create an electric shock or fire hazard Proper system grounding cannot be ensured unless...

Page 4: ...transducer when the working head is removed doing so may result in exposure to hazardous ultrasonic energy Do not remove or disconnect the grounding prong on the line cord plug Wearing of hearing prot...

Page 5: ...e following components The Ultrasonic Generator The Tool an ultrasonic transducer with a working head A Laptop optional item with software for recording of the parameters of UP treatment remote contro...

Page 6: ...e in minutes following two units time in seconds After choosing the last unit on indicator the next click leads to the switched off timer mode to the unlimited time of treatment that appears as dashed...

Page 7: ...Figure 2 shows the rear panel of the Ultrasonic Generator 3 4 1 2 Figure 2 The Rear Panel of the Generator 1 Power Supply connector shown with the supply cord not attached 2 Safety fuse 3 Connector f...

Page 8: ...Head 3 Tube for compressed air The cooling of tool by compressed air is required for ultrasonic treatment Air pressure is 25 35 psi CAUTION Do not operate UP system without cooling of Tool by compress...

Page 9: ...n an electrical fault indication 3 1 MAINS POWER CONNECTION Verify that the Mains Power Switch Power on the front panel of the Generator is in the OFF position Plug the female end of the supplied grou...

Page 10: ...ring is situated in the clearance between the transducer and the case CAUTION Do not operate UP system without cooling of Tool by compressed air The exceptions could be the verification the condition...

Page 11: ...th the standard package One four pin working head with the pin s diameter of 3 mm One three pin working head with the pin s diameter of 4 mm One zig zag four pin head with the pin s diameter of 4 mm O...

Page 12: ...head could be installed by pushed it onto the tip of the instrument until the distinctive click sound is heard Make sure that the certain hole on working head is coaxial to the fixing sphere on the t...

Page 13: ...of inserting removing of working head with the use of a wrench when additional force is required Figure 6 Inserting removal of working head with the help of wrench when additional force is required R...

Page 14: ...SINTES 14 ULTRAPEEN 5 CHANGEABLE WORKING HEADS continued Figure 7 shows the procedure of inserting replacement of pins strikers Figure 7 Inserting replacement of pins strikers...

Page 15: ...oscillations of the transducer Press the Start Stop or Power buttons to switch OFF the power supply unit Ultrasonic Generator has a built in RS 232 interface for connection with a PC PC COM socket for...

Page 16: ...of Tool If Control indicator illuminates in green after 1 2 seconds in red the system is in working condition if in red permanently during pressing of the Control button system is not ready for operat...

Page 17: ...me and than continued again until the end of pre set time 6 3 10 If necessary the operation may be stopped and the operation time may be re set Select Set indicator blinks The level of ultrasonic ener...

Page 18: ...of Ultrasonic Generator kg 6 8 Environmental Requirements Permissible operating temperature of environment C from 30 to 45 Permissible humidity of environment to 80 Power Requirements Voltage of elect...

Page 19: ...nt of the unit to the Manufacturer the costs of shipment to and from the Purchaser are not covered under the Warranty and are the sole responsibility of the Purchaser Manufacturer s liability whether...

Page 20: ...Transit Laws material returned to the Manufacturer or its designated representatives must be rendered free of any hazardous noxious or radioactive contamination WHERE TO WRITE Should the user of this...

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