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User Manual

| Simpro Dumpmaster®

Original Instructions | English | v59.0 | December 2019 | Page

48

Date

Service
Person

Location

Checks
complete

Notes on repairs or
maintenance required

Parts and
materials used

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Summary of Contents for Dumpmaster

Page 1: ...User Manual Simpro Dumpmaster Original Instructions English v59 0 December 2019 USER MANUAL S i m p r o D u m p m a s t e r...

Page 2: ...pliance and international conformity this document uses Syst me International SI units These may be converted to Imperial units as follows 1 kilogram kg 2 2 pounds lb 1 metre m 1000 millimetres mm 39...

Page 3: ...User Manual Simpro Dumpmaster Original Instructions English v59 0 December 2019 Page 2...

Page 4: ...nd Risk Assessment Guide 11 3 5 Safety Norms 17 4 Operating Instructions 19 4 1 Before operation 19 4 2 Emplacing and removing bins 19 4 2 1 Cradle identification 19 4 2 2 EN840 Base lift Cradle stand...

Page 5: ...Bookmark not defined 5 4 9 Solar panel 33 5 5 Electrical System 3 phase mains 34 5 6 Electrical System 1 phase mains 35 5 7 Hydraulic System 37 5 7 1 Powerpack 37 5 7 2 Control valves 37 5 7 3 Lift Ra...

Page 6: ...rward around the lip of the skip or hopper being emptied into Benefits of this design include a small footprint and a wide range of tipping heights available from 700mm to more than six metres 2 A sta...

Page 7: ...afe Lifting Capacity on any given machine Safe Lifting Capacity is a gross figure referring to the weight of the bin its contents and any other external objects which have been placed on the cradle Ne...

Page 8: ...o reflect the sensitivity of human hearing The measurements are taken at a point 1 6 metres above the ground at the operator s working position 2 8 Environmental restrictions The Dumpmaster may be use...

Page 9: ...tand this manual before using the machine 4 If the machine is to be leased sold or otherwise transferred then this manual shall accompany the machine 5 This is a generic manual Simpro reserves the rig...

Page 10: ...e misuse The reasonably foreseeable misuse considered in the standard Dumpmaster design is as follows 1 Attempts to use the machine by untrained operators 2 Attempts to empty bins that the cradle is n...

Page 11: ...dicator called Performance Level PL The standard defines five Performance Levels ranging from PL a lowest performance to PL e highest performance The standard also defines the Performance Level that a...

Page 12: ...re not been addressed in the standard Dumpmaster design 3 The customer is subject to corporate policies union contracts OSH regulations or other external factors which demand safety function performan...

Page 13: ...sk Factor LO x FE x DPH x NP 3 4 1 2 Determining Risk Evaluation Once the Risk Factor has been calculated the Risk Evaluation of the hazard can be determined from the following table LO Likelihood of...

Page 14: ...le is on the ground and the cradle cannot be raised unless the door is closed and locked Significant safety margins ensure that the probability of failure of any steel hydraulic or control parts faili...

Page 15: ...is double insulated Contamination from tipping toxic powder and liquid Operator LO 2 FE 4 DPH 1 NP 1 Risk Factor 8 Great care should be taken when tipping powder or liquids If the product could cause...

Page 16: ...Operator LO FE DPH NP Risk Factor Other persons LO FE DPH NP Risk Factor Control measures Comments Site specific hazard Operator LO FE DPH NP Risk Factor Other persons LO FE DPH NP Risk Factor Contro...

Page 17: ...guarding or safety measures implemented by the manufacturer The machinery owner has a legal responsibility to identify and assess these residual hazards and to take all reasonable precautions to elimi...

Page 18: ...hine on the edge of a raised dock or platform unless designed for that application Never operate the machine with any covers or guards removed Never attempt to empty the contents of closed top drums u...

Page 19: ...es to connect the machine to mains power Do not operate if power lead insulation or power plugs are damaged Do not connect a damp power plug or socket Ensure the power supply socket is fitted with a r...

Page 20: ...o correctly emplace and remove bins from the machine Bins that are not correctly emplaced may come loose and damage the machine while being lifted or fall out when inverted The bin cradle is designed...

Page 21: ...ith base General applications in North America BRUTE Bins 205L Drums Plastic Tubs Customs Bins 10 gal 20 gal 28 gal 32 gal 40 gal 44 gal 55 gal 4 2 5 DIN9797 120L Trunnion lift Cradle Food processing...

Page 22: ...4 2 2 2 Removing bins Open the door and pull the wheelie bin gently out of the cradle using the grab handles provided 4 2 3 EN840 Comb lift Cradle 4 2 3 1 Emplacing bins Open the door and place the wh...

Page 23: ...centrally until it is firmly against the stop buffers Take care that both trunnions are properly seated in the lifting arms some bins may need to be tilted or shaken slightly to ensure a proper catch...

Page 24: ...mally atop the powerpack cover but on some machines it may be mounted on a separate enclosure Control Panel Primary Usage Controls Image Refer Standard Control Panel Standard machines RAISE LOWER KEY...

Page 25: ...system may be used in either Manual or Automatic mode selected using a switch on the control panel The operating procedure for each mode is as follows 4 3 3 1 Automatic mode 1 Before operation check...

Page 26: ...e door and remove the empty bin as per Section 4 2 7 Repeat from step 1 as required Release the JOYSTICK to stop the cradle at any time 4 3 5 Safety Monitored Control Panel How to operate a machine wi...

Page 27: ...Place the full bin onto the cradle taking care that it is properly positioned as per Section 4 2 then shut the door 4 Turn the mode selector switch to MANUAL 5 Press and hold the blue RESET button fo...

Page 28: ...s operated with a flat battery 5 4 8 Faulty raise lower buttons or wiring Check and rectify Faulty raise relay or contactor The relay contactor should click when the up button is pressed if not contac...

Page 29: ...eight bin 1 Lower the cradle to ground level open the door and remove the bin 2 Manually remove some material from the bin then try again If the pressure relief valve is adjusted incorrectly the cradl...

Page 30: ...ontainer 6 Once the cradle is fully lowered remove the bin 7 Reconnect the hydraulic pipe and fitting and refill the oil tank 8 Check that the lowering valve coil is receiving an electrical signal An...

Page 31: ...on on the follower roller or the main cradle axle e The cradle may be sitting out of level due to poor adjustment of the lifting chains or to a breakage f The roller arm s may be pressing against the...

Page 32: ...f the batteries As shown on the markings when the voltmeter reads less than 24 volts the batteries are flat The machine should not be used and should be placed on charge as soon as possible Because th...

Page 33: ...output of 160 Watts The charger is in an enclosed plastic case and is protected against short circuit current overload over voltage and over temperature 5 4 6 Appliance socket Battery machines are fi...

Page 34: ...lowing guidelines to align the solar panel 1 Ideally orient the machine so that adjustment arc of the panel mounting bracket runs from North to South 2 If the adjustment arc cannot be oriented North S...

Page 35: ...t of 3 phase power standards used in different countries and territories may be viewed at this web address https www worldstandards eu three phase electric power Connecting the machine to a power supp...

Page 36: ...ion lead 5 6 3 Lockout switch 1 phase machines are fitted with a lockout switch on the forward side of the powerpack cover This isolates the electrical systems from the power supply and should be turn...

Page 37: ...User Manual Simpro Dumpmaster Original Instructions English v59 0 December 2019 Page 36...

Page 38: ...regardless of the weight of the bin 5 7 3 Lift ram The lift ram is a single acting displacement type very robust and reliable but easy to maintain should the need arise Hydraulic lines run from the p...

Page 39: ...SE and LOWER buttons to verify that the machine does not run If it does contact your agent for instructions 3 Check that all fixings are tight 5 8 2 Custom safety door swing up Some custom Dumpmaster...

Page 40: ...triangular cam on the door interlock and turn it to the UNLOCK position The door can now be opened even while the cradle is raised On machines with a standard control system the safety door will now...

Page 41: ...al Instructions English v59 0 December 2019 Page 40 5 8 3 2 Interlock specifications A summary of the interlock specifications is included below The complete Idec user manual can be downloaded from th...

Page 42: ...e lamp will go out when the button is released indicating a successful reset If a fault has been detected in any of the safety equipment or connections the machine will not reset and cannot be operate...

Page 43: ...ver after the fault is corrected Recoverable faults can be cleared by eliminating the cause of the fault and cycling the inputs associated with the fault The output that is connected to an input with...

Page 44: ...d be taken when moving the machine on sloping ground 6 3 Lifting If the machine needs to be lifted for any reason carry out the following procedure 1 Check that the lifting equipment is in good condit...

Page 45: ...for transport 6 5 Storage If the machine is not to be used for a period of two months or more it should be stored in a clean dry place with good ventilation at temperatures not below 0 Before placing...

Page 46: ...and remove bin 4 Turn off the key switch and unplug the charging lead 5 Remove the powerpack cover 6 Clean the powerpack and electric circuitry with compressed air 7 Always use height safety equipment...

Page 47: ...User Manual Simpro Dumpmaster Original Instructions English v59 0 December 2019 Page 46 Date Service Person Location Checks complete Notes on repairs or maintenance required Parts and materials used...

Page 48: ...ical systems 4 Mains power lead if fitted Check that the lead is in good condition Safety systems 5 Door interlock actuator Check that the actuator is securely attached to the door with security screw...

Page 49: ...User Manual Simpro Dumpmaster Original Instructions English v59 0 December 2019 Page 48 Date Service Person Location Checks complete Notes on repairs or maintenance required Parts and materials used...

Page 50: ...e actuator is securely attached to the door with security screws and enters the interlock freely and smoothly without force Check that the actuator locks the door while the cradle is raised above 100m...

Page 51: ...User Manual Simpro Dumpmaster Original Instructions English v59 0 December 2019 Page 50 Date Service Person Location Checks complete Notes on repairs or maintenance required Parts and materials used...

Page 52: ...0390050006 Black 24v 6A Charger 14 0880050023 Motor 24vdc 800W 15 0250090067 24vdc lowering valve coil 16 0940090001 Powerpack 24VDC Steel tank 17 0250040072 Castor 100mm Resilex no brake 18 250040076...

Page 53: ...User Manual Simpro Dumpmaster Original Instructions English v59 0 December 2019 Page 52...

Page 54: ...oduct with Simpro This may be done using the web form here https simpro world support warranty registration 15 Application for Warranty Consideration Form means the system used to file a Warranty Clai...

Page 55: ...going to see the machine 2 The Service Agent should contact Simpro for assistance in identifying the fault if it is not apparent This step is important so that if a site visit is necessary the correct...

Page 56: ...ction Model Type Serial Number Function Bin Tipper Type Model Dumpmaster Serial No Standards Used EN 349 1993 EN 574 1996 A1 200 EN 953 1997 EN ISO 4413 2010 EN ISO 12100 2010 EN ISO13849 1 2006 EN IS...

Page 57: ...User Manual Simpro Dumpmaster Original Instructions English v59 0 December 2019 Page 56 11 Notes...

Page 58: ......

Page 59: ...User Manual Simpro Dumpmaster Original Instructions English v59 0 December 2019 Page 58...

Page 60: ...nufacturing They are available through a network of agents which spans the globe and are backed by a sophisticated in house design and fabrication capability Simpro is a family owned company registere...

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