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1/2003

1

TP 300-2534-02-PR-SMA

Dealer Setup
& Adjustment Instructions

Prestige / 1800 / 2800 / GT, Conquest/ 1700 / 2700 / YT, &
Broadmoor / 1600 / 2600 Series Tractors and Mowers

TABLE OF CONTENTS:

SAFETY RULES .................................................................2

SETUP PROCEDURES

Quick Setup List ................................................................3
Uncrating ............................................................................4
Battery Activation & Installation ......................................4
Tractor Assembly ..............................................................5

Steering Wheel Assembly ................................................5
Seat and Safety Switch Assembly ...................................5

Check Fluid levels .............................................................5

Fill and Check Engine Oil.................................................5
Check Transmission Oil Level .........................................6

Reduce and Check Tire Pressure ....................................7
Mower Assembly ...............................................................7

Install Deflector ................................................................7
Torque Mower Blade Bolts...............................................8
Hitch and Leveling Rod Assembly ...................................8
Set Gauge Wheels ...........................................................9
Install the Mower Deck.....................................................9

Mower Deck Leveling ......................................................10

Side-to-Side Leveling .....................................................10
Front-to-Back Leveling ...................................................10

Lubrication .......................................................................11
Perform Safety Checks ...................................................12

Functional Tests.............................................................12
Dashboard Display Functions ........................................12
Mower Blade Stopping Check........................................12
Seat Switch Connection .................................................12
Safety Interlock System .................................................13

Burnishing the Electric PTO Clutch...............................13

ADJUSTMENT PROCEDURES

Seat Adjustment ..............................................................14
Manual Lift Assist Adjustment .......................................14
Cruise Control Resistance Adjustment .........................14
Steering Gear Adjustment ..............................................15
Electric PTO Clutch Adjustment ....................................15
Brake Spring Adjustment ...............................................16
Internal Neutral Adjustment ...........................................16

SERVICE PROCEDURES

Transmission Maintenance ............................................17
Transmission Drive Belt Replacement ..........................19
Mower Belt Replacement ................................................20
Lift Variations When Using Attachments ......................25

ATTENTION SETUP PERSONNEL:

Sections and items denoted by the Setup symbol
provide the information necessary to fully assemble,
test, and prepare the units described above for
delivery to your customers.

Additional information concerning functional tests,
general adjustment procedures, and the location of
normal lubrication points are included in these
instructions.

The safety warnings provided in this guide and in
the operator's manual included with the unit contain
important information that must be obeyed when
assembling, setting-up, operating, servicing, trans-

porting, or storing the unit.
These warnings are highlighted by the safety alert triangle sym-
bol shown above, which signifies that an important safety mes-
sage is being provided.   
You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.

Mfg. No.

Description

Tractors
1694009

Broadmoor, 16HP

1694010

Broadmoor, 16HP

1694011

Conquest, 16HP 

1694013

Conquest, 18HP 

1694014

Conquest, 20HP 

1694015

Prestige, 20HP 

1694016

Prestige, 20HP PS

1694017

Prestige, 23HP PS

1694018

1606, 16HP 

1694019

1616, 16HP 

1694020

1716H, 16HP 

1694022

1718H, 18HP 

1694023

1720H, 20HP 

1694024

1820H, 20HP 

1694025

1820H, 20HP PS

1694026

1823H, 23HP PS

1694027

2606, 16HP 

1694028

2616, 16HP 

1694029

2716H, 16HP 

1694031

2718H, 18HP 

1694032

2720H, 20HP 

1694033

2820H, 20HP 

1694034

2820H, 20HP PS

1694035

2823H, 23HP PS

1694170

Conquest, 16HP (Ex)

1694172

Prestige, 20HP (Ex)

1694179

Broadmoor 16HP(Ex)

1694207

1616, 16HP (Ex)

1694209

2616, 16HP (Ex)

1694277

Broadmoor, 16HP 

Mfg. No.

Description

Tractors
1694279

1626, 16HP 

1694281

2626, 16HP 

1694301

Broadmoor 16HP(Ex)

1694368

YT1644, 16HP 

1694369

YT1850, 18HP 

1694370

GT2354, 23HP PS

Mowers
1694036

38” Mower Deck

1694037

44” Mower Deck

1694038

44” Mower Deck

1694039

50” Mower Deck

1694040

54” Mower Deck

1694041

40” Mower Deck

1694042

38” Mower Deck

1694043

44” Mower Deck

1694044

44” Mower Deck

1694045

50” Mower Deck

1694046

54” Mower Deck

1694047

40” Mower Deck

1694173

44” Mower Deck (Ex)

1694174

50” Mower Deck (Ex)

1694177

40” Mower Deck (Ex)

1694178

44” Mower Deck (Ex)

1694210

40” Mower Deck (Ex)

1694339

40” Mower Deck

1694340

40” Mower Deck

1694341

40” Mower Deck (Ex)

1694371

44” Mower Deck

1694372

50” Mower Deck

1694373

54” Mower Deck

Refer to the Dealer Setup & Adjustment binder Index for a
complete listing of products covered by this document.

Form No. 1723477-02

Summary of Contents for Broadmoor 1600 Series

Page 1: ...ess being prined as part of a complete set of Guides with Tabs COVERS This document is a self covered piece Check the front cover for the individual document number a TP 300 XXXX XX XX SMA number BODY...

Page 2: ...THIS PAGE INTENTIONALLY BLANK...

Page 3: ...n important information that must be obeyed when assembling setting up operating servicing trans porting or storing the unit These warnings are highlighted by the safety alert triangle sym bol shown a...

Page 4: ...ownhill if possible Do not mow near drop offs ditches or embankments The unit could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Re...

Page 5: ...the Seat Switch connection 5 Check Fluid Levels Fill check Engine oil level Check Transmission fluid level Reduce check Tire Pressures Front tires 15 psi Rear tires 6 8 psi 7 Mower Assembly Install d...

Page 6: ...charger manufacturer as well as all warnings included in the safety rules section of this document Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or hig...

Page 7: ...th a washer and locknut D Install the cap Later Tilt Models Non Tilt Models Place the steering wheel C Figure 4 on the shaft with the thicker spoke facing the seat Align the hole in the steering wheel...

Page 8: ...at the reservoir located on top of the transmission K62 models Shine a light at the back of the expansion chamber to see the oil level There should be approxi mately 7 16 1 cm of oil in the chamber I...

Page 9: ...ure 11 and loosen rear hardware C 2 Slide deflector forward and remove washer G clip E and spring A Reinstall deflector on rod replac ing hardware as shown in Figure 11 3 Make sure spring legs are in...

Page 10: ...e 13b from mower leveling rod A and flip hitch E over from the shipping position Reinstall the leveling rod A in the bottom hitch hole using the hardware removed in step one Install the hard ware as s...

Page 11: ...right side of tractor so that the mower hitch is aligned with front tractor hitch A Figure 16 2 See Figure 16 Turn wheels straight Pull back on the spring loaded lever B while lifting up on the mower...

Page 12: ...bo collection system raise the discharge side of the mower approxi mately 1 4 6mm to compensate for turbo assembly weight Check the level of the cut grass and adjust the 1 4 6mm measurement as necessa...

Page 13: ...es clean before and after lubrica tion Grease steering linkage foot pedal mower linkage transmission idler assembly pivot rear axle shafts remove wheel hubs Use grease fittings when present Automotive...

Page 14: ...osition F CRUISE CONTROL LIGHT Indicates that the cruise control is engaged G ENGINE COOLANT TEMPERATURE LIGHT LIQUID COOLED MODELS ONLY Lights when the engine is overheating H LOW OIL PRESSURE LIGHT...

Page 15: ...at switch safety system Check the seat switch operation every fall and spring with the following tests Test 1 Engine should NOT crank if PTO switch is ON OR Brake pedal is NOT fully depressed parking...

Page 16: ...adjusted to compensate for the additional load of various attach ments 1 Locate the adjustment bolt A Figure 30 at the lower left corner of the engine compartment bulkhead 2 Turn the bolt A clockwise...

Page 17: ...he brake plate and the nylock adjustment nuts B 3 Insert a 012 feeler gauge through each window positioning the gauge between the rotor face and the armature face as shown in Figure 34 4 Alternately t...

Page 18: ...switch depress the brake pedal and start the engine 5 Release the brake pedal 6 Using an 8 mm wrench adjust neutral by turning the eccentric B until the rear wheels do not creep 7 Once neutral has bee...

Page 19: ...5 liters Transmission Oil Type SAE 10W 30 with a minimum API rating of SG CD Do not allow dirt water or other debris to enter the expansion chamber or transmission Even a small amount of dirt can dam...

Page 20: ...p B Figure 41 3 Remove the filter access cap B Figure 40 4 Remove and replace the hydraulic system filter A Figure 41 Thread the new filter onto the filter base and tighten 1 2 to 3 4 turns past finge...

Page 21: ...pulley B Figure 43 8 Install the PTO clutch using the original hardware as shown in Figure 43 Be sure the engine pulley key A is installed as shown in the inset Torque the crankshaft bolt F to 45 50 f...

Page 22: ...seated in the pulley grooves 6 See Figure 45 Position the idler pulley belt stop C in its original position so that there is a 1 8 3mm gap between the pulley and belt stop 7 See Figure 45 Reinstall t...

Page 23: ...5 Loosen capscrew A Figure 46 securing the idler pulley to the bracket The belt can now be slipped between the pulley and idler bracket hub 6 Install a new belt as shown in Figure 48 Make sure that V...

Page 24: ...es E F Figure 49 when installed Loosen the idler pulley capscrews and remove the belt from the idler pulleys D G 4 Install the new belt B as shown When the mower deck is installed on the tractor the b...

Page 25: ...igure 50 and move the idler assembly B to relieve tension on the belt C 5 Remove the belt C 6 Install a new belt C on the pulleys as shown Releasing the idler assembly A allows the spring to automatic...

Page 26: ...op the belt from the PTO electric clutch pulley IMPORTANT Note the position of all belt guides relative to the belt and pulleys before loosening 4 Loosen the two belt stop brackets C and idler pulley...

Page 27: ...mower is reinstalled the downward pressure lock must be released so that the mower can float Hydraulic Lift Models When using a snowthrower or dozer the downward pressure lock plate D Figure 54 and a...

Page 28: ...Broadmoor Series TP 300 2534 02 PR SMA 1 2003 26 MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 USA Copyright 2003 Simplicity Manufacturing Inc All Rights Reserved Pri...

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