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© 2007 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
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LOAD BANK MANUAL • Saturn 3000 DV • W.O. 63798/2 • page 1 of 20
Contents
DESCRIPTION .............................................................................. 2
Control System ...................................................................... 4
Cooling System ..................................................................... 4
Load System .......................................................................... 4
PRIMARY INSPECTION ............................................................... 4
INSTALLATION ............................................................................. 5
Location .................................................................................. 5
Procedure ............................................................................... 6
OPERATION ................................................................................. 6
Local ....................................................................................... 6
Remote ................................................................................... 7
Load Dump ............................................................................. 8
FAILURE DETECTION ................................................................. 8
Thermocouple Temperature Switch ..................................... 8
MAINTENANCE ............................................................................ 9
Each Operation ...................................................................... 9
Every 50 Hours or 6 Months ............................................... 10
Motor Lubrication ................................................................ 10
TROUBLESHOOTING ................................................................ 11
Cooling Fan Motor Will Not Operate .................................. 11
Some Load Steps Cannot Be Energized ........................... 11
Cooling Failure Indicated .................................................... 12
DRAWINGS AND PARTS LIST .................................................. 12
APPENDIX A - ABBREVIATIONS USED IN THIS MANUAL ..... 13
APPENDIX B - CALCULATIONS & FORMULAS ...................... 14
APPENDIX C - TORQUE VALUES ............................................. 17
APPENDIX D - PILLOW BLOCK BEARINGS
LUBE INTERVAL ................................................................. 19
APPENDIX E - DRAWINGS ........................................................ 20
