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Simplex, Inc., 5300 Rising Moon Road, Spring

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 eld, IL 62711-6228 • 217-483-1600 • Fax 217-483-1616

Lbdman8p.indd (04/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com

LOAD BANK MANUAL  •  LBD Series  •  page 10 of 16

APPENDIX A - ABBREVIATIONS USED IN THIS MANUAL

Listed below are abbreviations of terms found on Simplex Load Bank Systems. When following a load bank 
drawing utilize this guide to de

fi

 ne abbreviated system and component names. As this is a master list, draw-

ings and text pertaining to your equipment may not contain all these terms.

AC 

- Alternating Current

AIC 

- Ampere interrupting 

current-Maximum short circuit 
fault current a component can 
safely interrupt

AM 

- Ammeter

AMSW 

- Ammeter selector 

switch-Selects any phase for 
current reading

CF 

- Control fuse

CFM

 - Cubic feet per minute-

Used to rate fan air 

fl

 ow 

capacity and load bank cooling 
requirement

CFR 

- Cooling failure relay-

Normally energized relay in 
cooling failure sub-system

CPC

 - Pilot contactor-Contactor 

that must be energized before 
load is applied.

CPF

 - Control power fuse

CT

 - Current transformer- 

Transformer used in metering 
circuits

DC

 - Direct current

DHF

 - De-humidity control fuse

DHR

 - De-humidity control 

relay

EXTS

 - Exhaust air 

temperature switch

FCB

 - Fan circuit breaker-

Circuit breaker in series with 
fan control power

FCVR

 - Fan control voltage 

relay-Normally energized relay 
on relay sub-panel

FM 

- Frequency Meter-

Monitors frequency of test 
source

FMC

 - Fan motor contactor-

Controls power to fan motor

FMSW

 - Frequency meter 

switch 

FPS

 - Fan power switch-Used 

to energize cooling system

GFB

 - Ground fault breaker

GBTR

 - Ground breaker 

tripped relay

GPM

 - Gallons per Minute

HCF 

- Humidity Control Fuse

HCR

 - Humidity Control Relay

HMD

 - Humidistat

HTR 

- Heater Strips

HVR

 - High voltage relay

Hz

 - Hertz-Cycles per second, 

measurement of frequency

IFCV

 - Incorrect fan/control 

voltage

INTS 

- Intake air temperature 

switch

- Relay coil/contact 

designation

KVA

 - Kilovolt amperes

KVAR

 - Kilovolt amperes-

reactive

KW

 - Kilowatts

KWM

 - Kilowatt meter

KWT 

- Kilowatt meter 

transducer

LBA

 - Load Bank Available 

Relay

LFR

 - Loss of Flow Relay

LM

 - Louver motor

LMC 

- Louver motor contactor

LR

 - Load resistive element

LX 

- Load reactive element

L1

 - Line 1

L2

 - Line 2

L3

 - Line 3

MCB

 - Main circuit breaker

MF

 - Meter fuse

MLB

 - Main line bus 

MOT 

- Motor

NEMA

 - National Electrical 

Manufacturer’s Association

NSR 

- Normal Source Relay 

ODP

 - Open, drip-proof-Refers 

to motor enclosure

OVR 

- Overvoltage relay-Relay 

used in overvoltage failure 
system, located on relay sub-
panel

OLR

 - Overload Relay-Used for 

motor protection

OPR

 - Over Pressure Relay

OTR 

- Over Temperature 

Relay-Used in overtemperature 
failure system

Summary of Contents for LBD Series

Page 1: ...er XXXXX XX XX Model LBD XXX April 2011 The information herein is the property of Simplex Inc and or its subsidiaries Without written permission any copying transmitting to others and other use except...

Page 2: ...rol System 3 Load System 3 PRIMARY INSPECTION 4 INSTALLATION 4 OPERATION 5 Manual 5 Automatic 5 Load Dump 7 COOLING FAILURE SUBSYSTEM 7 MAINTENANCE 7 Each Operation 7 Every 50 Hours or 6 Months 8 TROU...

Page 3: ...s of unloaded operationofdieselenginegenerators Simplex LBD Series Load Banks are intended for use with water cooled engine generator sets equipped with unit mounted radiators These Load Banks are bui...

Page 4: ...Section Control power 120V is supplied to the Load Bank by one of the following methods 1 testsourceviaacontrolpowertrans former 2 test source line to neutral or 3 external source LOAD SYSTEM Simplex...

Page 5: ...nal electrical or mechanicalproblemsduetoreduced clearance 3 Rotateandpushallswitches through all positions to en sure smooth operation 4 Inspect the bottom of crate enclosure for any compo nents that...

Page 6: ...the load steps which are in the On position Trim is achieved by flipping the load steps On and Off whilethe Master Load is in the On position 7 Adjust source voltage and load Monitor as needed AUTOMA...

Page 7: ...eratorloadincreasesabove70kW This establishes a window between 50kW and70kW insideofwhichthePLCtakes no action to change Load Bank Load When total generator load is below 50kW the PLC receives a signa...

Page 8: ...TR contacts 7 4 will close and 7 1 will open Closed OTR contacts 7 4 will illuminate the Over Temperature lamp Open OTR contacts 7 1 will interrupt the power path to the Normal Operation lamp and the...

Page 9: ...ver the road the electrical connections should be checked for tightness at a shorter than normal time interval See Primary Inspection When troubleshooting Load Bank systems always remove all test sour...

Page 10: ...he most accurate source of part numbers for your Load Bank When ordering replacement parts for Simplex Load Banks always consult the Parts Legend drawing When contacting the Simplex Service Department...

Page 11: ...temperature switch FCB Fan circuit breaker Circuit breaker in series with fan control power FCVR Fan control voltage relay Normally energized relay on relay sub panel FM Frequency Meter Monitors freq...

Page 12: ...itch Normally closed switch used to detect fan failure PSI Pounds per square inch PSR Pump Start Relay RML Remote Master Load Relay RR Run relay RS Remote Load Step Relay RTM Running time meter Keeps...

Page 13: ...Multiply the answer of step 3 times the square root of 3 1 732 5 Dividetheanswerofstep 4by1000 The answer is the actual kilowatts of loadbeingappliedbytheLoadBank Single Phase 1 Determine the line cu...

Page 14: ...th the desired amount of kilowatts applied at 1 0 power fac tor The following calculations are used to determine a step kilowatt rating at other than a rated voltage This is accom plished by referenci...

Page 15: ...watts 1 phase Volts x Amps x PF Volts x Amps 1000 1000 3 phase 1 732 x Volts x Amps x PF 1000 Power Factor expressed as decimal Resistive Load Bank PF is 1 0 Amperes 1 phase KW x 1000 KW x 1000 KW kno...

Page 16: ...BS IN LBS 250 1 4 20 Grade 5 dry 8 96 250 1 4 20 Grade 2 dry 5 5 66 312 5 16 Grade 5 dry 17 204 312 5 16 Grade 2 dry 11 132 375 3 8 Grade 5 dry 30 360 375 3 8 Grade 2 dry 20 240 437 7 16 Grade 5 dry 5...

Page 17: ...35 600V 30A 8 AWG 40 T60060 3CR 4 6 AWG 45 600V 60A 2 3 AWG 50 60100 3CR 600V 100A MISCELLANEOUS TERMINALS METERS SWITCHES COILS RELAYS XFORMERS CONNECTION TORQUE SIZE INCH LBS 4 5 6 10 8 19 10 31 1...

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