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Instruction Manual

      

          

www.tksimplex.com

                                                      

Hydraulic Cable Cutter – HCCS1500

 

www.tksimplex.com 

 

ITEM NUMBER 

DESCRIPTION 

QTY 

*1 

COLLAR 

40 x 

50 x 7.5 

BODY 

*3 

O-RING 

60.04 x 1.78 

SADDLE 

STANDARD WASHER FOR M4 

ALLEN SCREW M4x6 DIN 912 8.8 

11 LINK CHAIN Ø2 A=8 L=18 

ELASTIC PIN DIN 1481 Ø2 x 10 

SELF LOCKING NUT M10 DIN-985 

10 

LEFT GUIDE BASE 

11 

LEFT INTERMEDIATE BASE 

12 

SADDLE SHAFT 

13 

ALLEN SCREW M5 x 25 DIN 912 12.9 

*14 

O-RING 

37.69 x 3.53 

15 

PISTON 

16 

RETURN SPRING 

17 

ALLEN STUD M4 x 5 

18 

RETAINING PIN 

19 

SPRING 

20 

BALL 

21 

COUNTERBLADE 

22 

SADDLE PIN 

23 

SECURITY RING FOR Ø10 DIN-471 

24 

RIGHT GUIDE BASE 

25 

RIGHT INTERMEDIATE BASE 

**26 

BLADE 

27 

SPRING TIE 

*28 

GUIDE RING 

50 x 

45 x 9.7 

29 

ALLEN SCREW M8 x 16 WITH HOLE Ø3.5 

30 

SPRING TIE 

*31 

COPPER WASHER 

32 

ALLEN SCREW M8 x 25 DIN 912 12.9 

33 

FEMALE BALL QUICK COUPLER 3/8NPT 

*34 

SEGMENT 

36 

SIMPLEX DECAL #88187 

38 

SAFETY DECAL #DD2589226 

* Included in service kit HCCS1500K.

 

** Included in blade kit HCCP1500B.

 

 

Summary of Contents for HCCS1500

Page 1: ...ev B 04 19 HYDRAULIC CABLE CUTTER HCCS1500 N86 W12500 Westbrook Crossing Menomonee Falls WI 53051 USA Phone 1 800 323 9114 Fax 1 262 597 1127 Toll Free 800 323 9114 Email sales tksimplex com www tksimplex com ...

Page 2: ...nnel must be aware that the that the blade will advance immediately when the system is pressurized and hydraulic flow is directed to the cutter 5 All personnel must keep fingers hands and other body parts away from the cutter blade to prevent serious personal injury 6 Do not modify the tool in any way 7 Follow suggested maintenance operations periodically as recommended in this manual 8 All repair...

Page 3: ...ne 1 57 in 40 mm Lead 1 57 in 40 mm Underground 1 57 in 40 mm Due to rounding the dimensions listed in this chart may be slightly different than the dimensions shown in the diagrams in Section 6 Maximum diameter material that can be cut Individual steel wire not to exceed 0 039 in 1 mm 3 OPERATION 1 Connect the cable cutter coupler to the hose coupler Firmly tighten the couplers to prevent restric...

Page 4: ...ing blade replacement procedures The blade retaining screw 13 can be accessed with the blade in its standby position Remove the screw 13 and remove the old blade Mount a new blade and check that the orientation is correct see diagram below Apply Loctite 242 thread sealant to threads of screw 13 Reinstall the screw 13 and tighten it to a torque of 531 620 in lb 720 841 Nm 5 ADDITIONAL INFORMATION A...

Page 5: ... 00 5 00 92 00 50 00 41 50 78 00 290 00 SCALE 1 1 SCALE 1 1 DETAIL B 12 23 22 26 14 4 3 2 34 1 33 15 16 12 18 24 25 19 20 21 11 10 38 4 2 36 DECAL DD2589226 TO BE APPLIED HERE SEE ABOVE VIEW FOR LOCATION AND ORIENTATION SECTION B B DECAL 88187 TO BE APPLIED HERE SEE DETAIL B FOR LOCATION AND ORIENTATION 9 8 7 6 5 30 17 29 28 27 31 32 13 9 23 ...

Page 6: ...LLEN SCREW M5 x 25 DIN 912 12 9 1 14 O RING 37 69 x 3 53 1 15 PISTON 1 16 RETURN SPRING 1 17 ALLEN STUD M4 x 5 1 18 RETAINING PIN 1 19 SPRING 1 20 BALL 4 1 21 COUNTERBLADE 1 22 SADDLE PIN 1 23 SECURITY RING FOR Ø10 DIN 471 3 24 RIGHT GUIDE BASE 1 25 RIGHT INTERMEDIATE BASE 1 26 BLADE 1 27 SPRING TIE 1 28 GUIDE RING 50 x 45 x 9 7 1 29 ALLEN SCREW M8 x 16 WITH HOLE Ø3 5 1 30 SPRING TIE 1 31 COPPER W...

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