background image

bypass device mus t alway s be
perfectly closed.

WOOD LOAD INSPECTION LIGHT
When the boiler is turned on, the
wood load inspection light (pos. 10)
r emains on until a cer t ain
temperature value is reached (about
150°C), after which it turns off and
when the wood has been loaded, you
can close the door. The fan starts
operating automatically. When the
light comes on again, this means that
the activation was not per formed
correctly and therefore you need to
r eopen t he door and r epeat t he
switch-on procedure.
If instead the light turns on again
(about 115°C) after a few hours of
operation, this means there is no
wood lef t and that the equipment
needs to be loaded again.

RESETTING THE 
SAFETY THERMOSTAT
The control to reset the boiler's safety
thermostat is located at the front of
the instruments panel. 
The thermostat (pos. 1) resets the
operation of the wood boiler.
There are no indicator lights to report
when the safety thermostat has been
triggered, as this is indicated by the
boiler thermometer (T>110°C) and the
fact that the fan stops. To restore
operating conditions:
-  Wait for the temperature in the

boiler to drop below 100°C.

-  Remove t he cap of t he saf e ty

thermostat.

-  Press the manual reset stem.

SUMM/WINT DIVERTER AND
APPLICATION OF THE STORAGE TANK
THERMOSTAT
The summ/wint diverter (pos. 9) and
the application of the storage tank
thermostat (pos. 4) must be used
when the boiler is connected to a
DHW storage tank.

FAN SPEED DIVERTER
With the button of the diverter (pos.
7) pushed down and set to MAX, the
boiler operates at full power. With the
button set to MIN, the boiler operates
at t he minimum power, t her eby
extending how long the load will last.

FUSE
General 2.5 AT fuse (pos. 6).

TURNING OFF THE BOILER
If the boiler is temporarily turned off at
weekends, for short holidays or with

outdoor temperatures above “zero”,
press the main switch (pos. 8) and
take out the ash from the combustion
chamber. 
If the equipment is not used for an
extended period of time, carry out the
steps below:
-  Set the main switch pos.8 and the

master switch on the control panel
to “off"

-  Disconnect the power plug.
-  Close the shut-of f valves of the

water system

-  Take out the ash and clean the

drying/gasification and combustion
chambers.

-  Consider whe t her y ou should

cont act qualif ied t echnical
personnel for more comprehensive
cleaning.

WARNINGS: If there is a risk of
fr ost, emp ty the sys t em or add
suitable antifreeze liquids.

5.4

STARTING UP THE BOILER

After adjusting the combustion air as
indicated in 

5.5

, close the bottom

door and power on the panel. The first
star t-up of the new boiler may be
tricky due to the damp refractory
material. We therefore recommend
you definitely open the primary air and
reduce the secondary air. 

Open the bypass device and the top
loading door. Place some thin and dry
wood on the main stone, on top of
t he def lect or, and arr ange it
crosswise. Use highly flammable
material, avoid large and square
pieces.
Use some t hin shee ts of paper
(newspaper or similar) and light the
wood: you can also use lighting cubes
commonly available on the market.

Almost close the door and wait a few
minutes for the fire to light up and
pr oduce ember s (about 5 - 10
minutes). After a few minutes, if by
looking though the hole of the bottom
door you see that the flame inversion
process is starting, add bigger pieces
of wood. 

Once the wood loading inspection
light turns off (10 fig. 8), close the
top door and the bypass device.

IMPORTANT: during operation, the
bypass device mus t alway s be
perfectly closed.

The length of the wood must be:
a)  33 cm (+ 1 cm, - 4 cm)

for the PIROEMME 4 model

b)  50 cm (+ 1 cm, - 4 cm)

for PIROEMME?5 models

c)  60 cm (+ 1 cm, - 4 cm)

for PIROEMME?6 models

d)  70 cm (+ 1 cm, - 4 cm)

for the PIROEMME 7 model

You are strictly required to follow
these measurements.
As to produce a good combustion it is
essential to have an even descent of
the wood, it is necessary to ensure
t hat t he lengt h of t he pieces
introduced, their shape and how they
are loaded do not prevent the fuel
from going down regularly. The pieces
must be arranged longitudinally and
horizontally.
None of the pieces must be tilted or
placed crosswise.
After detecting the flame inversion,
you can go ahead and add more wood
(bear in mind that the indications of
the adjustment table of the primary
and secondary air are only meant as
an indication).

5.4.1

Adding more wood

Before adding more wood, use up as
much as possible of the previous load
of wood. 
Additional wood can be loaded when
the layer of embers in the storage
area is about 5-10 cm thick. Slowly
open the top loading door. 
Use logs whose length is in line with
the values indicated in the previous
paragraph. 
Arrange the new load of wood as
indicated above.

Fig. 9

17

ENG

ES

Summary of Contents for afaq PIROEMME

Page 1: ...PIROEMME Fonderie SIME S p A Code 6113726 01 2013 ENG ES ...

Page 2: ......

Page 3: ... 4 INSTALLATION 8 4 1 BOILER ROOM 4 2 CONNECTION TO THE CHIMNEY FLUE 4 3 SYSTEM CONNECTION 4 4 SAFETY EXCHANGER 4 5 ASSEMBLY INSTRUCTIONS 4 6 SYSTEM DIAGRAMS 5 USE AND MAINTENANCE 16 5 1 PRELIMINARY CHECKS UPON START UP 5 2 WOOD 5 3 CONTROL PANEL 5 4 STARTING UP THE BOILER 5 5 ADJUSTING PRIMARY AND SECONDARY COMBUSTION AIR 5 6 WARNINGS 5 7 MAINTENANCE 5 8 TROUBLESHOOTING 5 9 DISPOSAL OF THE EQUIPM...

Page 4: ...mise the integrity of the system or individual components thereby causing a potential hazard for the user s safety for which the company cannot be held liable Maintenance must be conducted on the equipment and flue gas duct at least once a year 2 EQUIPMENT SUPPLIED The boiler is supplied in four parcels 1 Assembled body of the boiler with an additional backup deflector the Test Certificate and the...

Page 5: ... 5 ENG ES Model PIROEMME 4 PIROEMME 5 PIROEMME 6 PIROEMME 7 Effective nominal output kW 22 5 27 7 33 2 38 7 Effective minimum output kW 13 4 13 2 14 2 16 5 Number of cast iron elements no 4 5 6 7 Door size L x H cm 60 x 31 60 x 31 60 x 31 60 x 31 Chamber size L x H x D cm 45 x 40 x 38 45 x 40 x 51 45 x 40 x 64 45 x 40 x 77 Ideal log length cm 33 50 60 70 Size D depth mm 810 940 1070 1200 Fuel Wood...

Page 6: ...rd Combustion gases with a low oxygen content and still rich of non combined carbon go through the embers and pass through the opening of the refractory burner Inside the burner the gases mix with the preheated secondary air that enters through the special groves of the plate This will generate a light blue highly oxygenated flame which comes out from the lower opening and enters inside the combus...

Page 7: ...an C1 Fan start up condenser C2 Additional condenser PR Recirculation pump PI Unit pump PZ Area pump PB Storage tank pump TB Storage tank thermostat H1 Power on light H2 Loading light TA Ambient thermostat FC1 Door switch IG Main switch F 2 5 AT fuse TS Safety thermostat E I Summer winter diverter TM Minimum thermostat TF Flue gas thermostat D1 Fan speed diverter TC Boiler thermostat K1 Relay ...

Page 8: ...ave a static extractor that ensures an efficient and constant evacuation of the material generated by the combustion process To prevent the wind from creating pressure areas around the chimney stack that would prevail over the lift force of combustion gases the discharge opening must be located at least 0 4 meters above any structure adjacent the chimney itself including the ridge of the roof less...

Page 9: ... hydraulically connected to the heat exchanger inlet Once the thermal drain valve VS has been connected insert the socket with the probe inside the seat obtained on the rear head In correspondence with the heat exchanger outlet place a drain pipe with a funnel and siphon that take to a suitable drain The drain must be controlled at sight CAUTION Should this precaution not be taken an activation of...

Page 10: ...e wood storage area and the chimney It is connected with a control rod The flue gases accumulated in the storage area are thus collected and sent directly to the chimney The bypass device basically allows the flue gases to be discharged towards the chimney without coming out from the top door during switch on and loading operations To mount the bypass device proceed as follows Insert the block 1 i...

Page 11: ...locking the side panel with the screws supplied make sure the tab is inserted in the designated housing on the stringer Prepare the cable of the door microswitch for the subsequent connection to the control panel Secure the transversal element D to the side panels with the four self threading screws supplied Secure the three rear panels E F with the 14 self threading screws supplied Secure the low...

Page 12: ...12 LINGUETTA C M B B G D N P C F E S Fig 6 b TAB ...

Page 13: ...thermostat TF Perform the electrical connections of the door microswitch the fan and the earth cable of the control panel The fan socket and plug are already assembled when they are supplied The Faston connector of the control panel s earth cable must be inserted on the earth connection on the transversal element D Carry out the electrical connections as indicated in the diagram in fig 3 a WARNING...

Page 14: ... 1 7 8 4 1 1 1 1 1 1 1 1 2 3 3 9 9 1 9 1 9 10 11 SCHEMA 2 caldaia con accumulatore di energia per alimentare gli impianti 1 Valvole di sezionamento 2 Circolatori 3 Valvole non ritorno 4 Collettore mandata 5 Collettore ritorno 6 Vaso espansione aperto 7 Riduttore di pressione 8 Filtro addolcitore 9 Scarichi 10 Accumulatore di energia 11 Valvola di sfiato M Mandata impianto R Ritorno impianto IAF In...

Page 15: ...sfiato M Mandata impianto R Ritorno impianto IAF Ingresso acqua fredda ACS Acqua calda sanitaria 2 1 1 3 M ACS MANDATA IMPIANTI RITORNO IMPIANTI R 5 6 4 1 1 1 1 1 1 1 1 2 3 9 9 1 9 10 11 2 1 1 3 IAF 1 1 7 8 1 9 SCHEMA 4 caldaia abbinata ad un bollitore ACS con accumulatore di energia per alimentare gli impianti 15 ENG ES C H RETURNS C H RETURNS C H FLOWS C H FLOWS DIAGRAM 3 boiler combined with an...

Page 16: ... moisture content The calorific value of the different types of wood depends on its moisture content as indicated in the table The output and operating time of the boiler will drop as the moisture content increases The table reports the power reduction factor based on the moisture content of the wood used The effective output of the boiler is calculated based on wood with a 15 moisture content As ...

Page 17: ...ontact qualified technical personnel for more comprehensive cleaning WARNINGS If there is a risk of frost empty the system or add suitable antifreeze liquids 5 4 STARTING UP THE BOILER After adjusting the combustion air as indicated in 5 5 close the bottom door and power on the panel The first start up of the new boiler may be tricky due to the damp refractory material We therefore recommend you d...

Page 18: ...he flame through the inspection hole on the bottom door The flame must fill about two thirds of the lower chamber and must easily touch the lower cradle without moving any ash or generating noise The flame must be orange pink white It must not be too clear and must tend towards light blue at the centre Therefore to bring the flame to optimal conditions it is necessary to adjust the primary air by ...

Page 19: ...metal parts are not obstructing the hole of the refractory burner 5 7 MAINTENANCE Caution Before conducting any work on the boiler make sure the boiler itself and its components have cooled down Warnings Never bleed out water from the system not even partially unless you need to do so for absolutely imperative reasons Periodically check the conduit and or flue gas discharge device are intact and i...

Page 20: ...em well If there are stubborn deposits to due dripping condensation or tar we recommend operating very carefully to avoid bending or deforming the blades This would cause the fan to generate noise when it is in operation and would affect its performance To disassemble the fan proceed as follows Take out the four screws that secure the fan of PIROEMME 4 5 remove the fan and replace the gasket taken...

Page 21: ...4 x 4 x 1 2 Fig 12 4 x 3 x PIROEMME 4 5 PIROEMME 6 7 21 ENG ES Part already mounted on the fan when supplied ...

Page 22: ...oisture content increase the boiler thermostat to a temperature of 75 80 C and use an amount of wood in line with your actual needs Cause The fan never stops and the boiler does not reach the desired temperature This may be due to the fact that the boiler is obstructed the fuel has not been loaded in accordance with the instructions the pumps are not connected to the panel the size of the boiler i...

Page 23: ...4 2 CONEXIÓN AL CONDUCTO DE LA CHIMENEA 4 3 CONEXIÓN A LA INSTALACIÓN 4 4 INTERCAMBIADOR DE SEGURIDAD 4 5 INSTRUCCIONES DE MONTAJE 4 6 ESQUEMAS DE INSTALACIÓN 5 USO Y MANTENIMIENTO 36 5 1 CONTROLES PREVIOS AL ENCENDIDO 5 2 LEÑA 5 3 PANEL DE MANDOS 5 4 PUESTA EN MARCHA DE LA CALDERA 5 5 REGULACIONES DEL AIRE DE COMBUSTIÓN PRIMARIO Y SECUNDARIO 5 6 ADVERTENCIAS 5 7 MANTENIMIENTO 5 8 ANOMALÍAS DE FUN...

Page 24: ...l equipo o de alguno de sus componentes causando un peligro potencial para la seguridad del usuario del cual la empresa no asume ninguna responsabilidad Es preciso realizar el mantenimiento del aparato y del conducto de humos por lo menos una vez por año 2 SUMINISTRO La caldera se entrega en cuatro paque tes 1 Cuerpo de la caldera ensamblado con en el interior un segundo deflector de reserva el Ce...

Page 25: ...elo PIROEMME 4 PIROEMME 5 PIROEMME 6 PIROEMME 7 Potencia útil nominal kW 22 5 27 7 33 2 38 7 Potencia útil mínima kW 13 4 13 2 14 2 16 5 Número de los elementos de fundición n 4 5 6 7 Dimensiones de la puerta L x H cm 60 x 31 60 x 31 60 x 31 60 x 31 Dimensiones de la cámara L x H x P cm 45 x 40 x 38 45 x 40 x 51 45 x 40 x 64 45 x 40 x 77 Longitud ideal de la cepa cm 33 50 60 70 Dimensiones P profu...

Page 26: ...obres de oxígeno y aún ricos de carbono no combinado todavía atraviesan las bra sas y pasan a través de la apertura del quemador en refractario En su interior los gases se combinan con el aire secundario precalentado que llega a través de las ranuras de la placa De este modo resultará una llama altamente oxigenada que tiende al color azul Esta llama sale por la abertura inferior e invade la cámara...

Page 27: ...entilador C2 Condensador suplementario PR Bomba de recirculación PI Bomba de la instalación PZ Bomba de zona PB Bomba hervidor TB Termostato hervidor H1 Indicador luminoso presencia de red H2 Indicador luminoso de carga TA Termostato ambiente FC1 Interruptor de puerta IG Interruptor general F Fusible 2 5 AT TS Termostato de seguridad E I Desviador verano invierno TM Termostato de mínima TF Termost...

Page 28: ...ctos de la combu stión Con el objetivo de evitar que el viento pueda crear alrededor del caballete zonas de presión tales que prevalgan sobre la fuerza de ascenso de los gases combustos es preciso que el orificio de descarga sobresalga por lo menos 0 4 metros cualquier estructu ra adyacente a la chimenea en cue stión incluido el caballete del techo distante menos de 8 metros El conducto de humos d...

Page 29: ...vula de descarga térmica VS introduzca el portasonda en la sede del cabezal posterior Tenga en cuenta a la altura de la salida del intercambiador un tubo de desagüe con embudo y un sifón que conduzcan a una descarga adecuada La descarga debe estar a la vista para poder controlarse fácilmen te ATENCIÓN En ausencia de esta pre caución una intervención eventual de la válvula de descarga térmica puede...

Page 30: ...un pasaje directo entre el almacén de leña y la chimenea Está conectado mediante una varilla de mando Los humos acumulados en el almacén son aspirados y enviados direc tamente a la chimenea El by pass en definitiva les permite a los humos descargar en la chimenea sin salir por la puerta superior durante las operaciones de encendido y de carga Para el montaje del by pass proceda de la siguiente man...

Page 31: ...do con los tornillos suministra dos asegúrese de que la lengüeta haya sido introducida en la sede específica del larguero Prepare el cable del microinterruptor de la puerta para la conexión siguien te al panel de mandos Fije el travesaño D a los costados con cuatro tornillos autorroscantes suministrados Fije los tres paneles posteriores E F con los 14 tornillos autorroscantes suministrados Fije el...

Page 32: ...32 LINGUETTA C M B B G D N P C F E S Fig 6 b LENGÜETA ...

Page 33: ...ostato humos TF Realice las conexiones eléctricas del microinterruptor puerta del ventila dor y del cable de tierra del panel de mandos La toma y la clavija del venti lador se suministran ensambladas El faston del cable de tierra del panel de mandos se introduce en la tierra pre vista en el travesaño D Realice las conexiones eléctricas como indica el esquema de fig 3 a ADVERTENCIA Cuando se conect...

Page 34: ...gli impianti 1 Valvole di sezionamento 2 Circolatori 3 Valvole non ritorno 4 Collettore mandata 5 Collettore ritorno 6 Vaso espansione aperto 7 Riduttore di pressione 8 Filtro addolcitore 9 Scarichi 10 Accumulatore di energia 11 Valvola di sfiato M Mandata impianto R Ritorno impianto IAF Ingresso acqua fredda Fig 7 ESQUEMA 1 caldera conectada directamente a las instalaciones ESQUEMA 2 caldera con ...

Page 35: ... 1 1 1 1 1 1 2 3 9 9 1 9 10 11 2 1 1 3 IAF 1 1 7 8 1 9 SCHEMA 4 caldaia abbinata ad un bollitore ACS con accumulatore di energia per alimentare gli impianti 35 ENG ES RETORNO INSTALACIÓN RETORNO INSTALACIÓN IDA INSTALACIÓN IDA INSTALACIÓN ESQUEMA 3 caldera combinada a otra caldera con acumulador de energía para alimentar las instalaciones ESQUEMA 4 caldera combinada a un hervidor ACS con acumulado...

Page 36: ... factores En particular por las dimensiones por la humedad y también por el modo de reali zar la carga 5 2 1 Humedad de la leña El poder calorífico de los diferentes tipos de leña depende de su humedad como se indica en la tabla Potencia y autonomía de la caldera disminuirán al aumentar la humedad En la tabla está indicado el factor de reducción de la potencia en base a la humedad de la leña emple...

Page 37: ...co cualificado para lim piezas más profundas ADVERTENCIAS Si hay peligro de hielo vacíe la instalación o agréguele oportunos líquidos anticongelantes 5 4 PUESTA EN MARCHA DE LA CALDERA Luego de haber regulado el aire de com bustión como se indica en el p pu un nt to o 5 5 5 5 cierre la puerta inferior y dé tensión al cuadro El primer encendido de la calde ra nueva puede resultar dificultoso a caus...

Page 38: ...de la cámara inferior y deberá rozar la cuna inferior tranquilamente sin arrastrar demasiadas cenizas sin ruido La llama deberá tener un color rojo ana ranjado blanco no debe ser demasia do transparente con el centro tendien te al azul Para llevar la llama a las condiciones óptimas se deberá por lo tanto regular el aire primario girando el pomo pos P análogamente se operará para el aire secundario...

Page 39: ...caldera no se detenga por mucho tiempo r re ed du uz zc ca a e ell a aiir re e p pr riim ma ar riio o p pu un nt to o 5 5 5 5 y controle que la presencia eventual de cuerpos extraños clavos piezas metálicas no hayan obstruido el orificio del quemador en refractario 5 7 MANTENIMIENTO Atención Antes de realizar cualquier intervención en la caldera asegúrese de que la misma y sus componentes se hayan...

Page 40: ...TILADOR fig 12 ATENCIÓN En primer lugar quite la tensión a la caldera Abra el ventilador y limpie las palas de las incrustaciones Como máximo con el aire comprimido o con una ligera acción mecánica se puede obtener una limpieza perfecta Si las incrustaciones resultasen muy resistentes como consecuencia de cola das de condensación o de alquitrán se recomienda operar con mucha delicade za para no in...

Page 41: ...4 x 4 x 1 2 Fig 12 4 x 3 x PIROEMME 4 5 PIROEMME 6 7 41 ENG ES Detalle suministrado montado en el ventilador ...

Page 42: ...pos de deten ción muy prolongados con almacén de leña lleno de combustible Solución Cargue leña más seca levante el termostato caldera a la temperatura de 75 80 C proporcione la cantidad de leña cargada a la efecti va necesidad Causa El ventilador no se detiene nunca y la caldera no alcanza la tem peratura Puede ser causado por la caldera que está obstruida combustible no carga do según las instru...

Page 43: ......

Page 44: ...Fonderie Sime S p A Via Garbo 27 37045 Legnago Vr Tel 39 0442 631111 Fax 39 0442 631292 www sime it Documentation Dpt Fonderie Sime S p A ...

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