Silca REKORD PRO d-12 Operating Manual Download Page 8 | Manualshive

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1 MAIN WORKING PARTS

D

A

B

L

P

Z

O

G

C

C1

J

J1

M

K

I

F

E

Q

S

R

Fig. 3

A

- carriage lever handle

B

- carriage release lever

C

- chippings tray

C1

- tool tray

D

- carriage movement lever

E

- clamps

F

- clamp knobs

G

- gauge knob

H

- gauge tabs

I

- lamp

J

- tracer point

J1

- tracer point locking grub screw

K

- centesimal ring

L

- cutting tool

M

- top cover

N

- cutter/brush motor start push-button

O

- main switch

P

- brush

Q

- pads

R

- clamp carriage

S

- motor

U

- fuses

V

- supply socket

Z

- microswitch

H

N

V

U

Fig. 4

Operating manual

REKORD PRO d-12

Copyright Silca S.p.A 2022

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Summary of Contents for REKORD PRO d-12

Page 1: ...Operating Manual Translation of original instructions D4A5532XA vers 3 0 EN REKORD PRO d 12 ...

Page 2: ...ety This document or any of its parts cannot be copied altered or reproduced without written authorization from the Manufacturer Keep the manual and look after it for the entire life cycle of the machine The information has been drawn up by the manufacturer in his own language Italian to provide users with the necessary indications to use the key cutting machine independently economically and safe...

Page 3: ...2 Calibration 13 6 CUTTING OPERATIONS 16 6 1 Key cutting 16 6 1 1 Clamp rotation 17 6 1 2 Securing the keys in the clamps 18 6 1 3 Key cutting 18 6 2 Using the accessories 19 7 MAINTENANCE 21 7 1 Replacing the brush 21 7 2 Replacing the cutting tool 22 7 3 Replacing the tracer point 23 7 4 Access to the lower compartment 24 7 5 Replacing lamp feed transformer 25 7 6 Replacing lamp set lamp protect...

Page 4: ......

Page 5: ...d 12 has an ID plate located on the back of the machine showing the serial number Fig 1 see Ch 8 DISPOSAL How to apply for after sales service Silca provides purchasers of REKORD PRO d 12 with After Sales Service For the total safety of the operator and machine any operation not described in the manual must be carried out by the manufacturer or in the special Service Centers recommended by Silca A...

Page 6: ...ttention Obligation to read the manual Obligatory use of otoprotectors GRAPHICS ON THE REKORD PRO d 12 KEY CUTTING MACHINE Obligatory use of safety goggles Do not clean with compressed air Obligation to read the manual Cutter motor start push button ATTENTION GANGEROUS MOBILE PARTS Keep all body parts away from moving parts Motor service label Adhesive label Mass RPM Fuses Operating manual REKORD ...

Page 7: ...are not covered by the warranty and the manufacturer declines any responsibility in such cases SICUREZZE REKORD PRO d 12 è completamente conforme alla Direttiva Macchine Le operazioni per cui la macchina è stata concepita sono facilmente eseguibili senza alcun rischio per l operatore Il rispetto di generiche norme di sicurezza e delle indicazioni fornite dal costruttore nel presente manuale d uso ...

Page 8: ...nt lever E clamps F clamp knobs G gauge knob H gauge tabs I lamp J tracer point J1 tracer point locking grub screw K centesimal ring L cutting tool M top cover N cutter brush motor start push button O main switch P brush Q pads R clamp carriage S motor U fuses V supply socket Z microswitch H N V U Fig 4 Operating manual REKORD PRO d 12 Copyright Silca S p A 2022 4 ...

Page 9: ...g machine Motor and transmission unit The motor has belt transmission The transmission unit is placed on the right of the motor and activates the brush P and cutting tool L These components are protected by the protective cover M Clamp carriage The horizontal carriage R controlled by lever D has a handle A for front movement and holds 2 clamps E Cutting unit The cutting unit contains the actual wo...

Page 10: ...ts away from moving parts ATTENTION the cutter is in motion when the button N is pressed to activate the brush and remove burrs after key cutting Fig 6 2 2 Technical Data Power supply 230V 50 60Hz Maximum absorbed power 230V 390 Watt 2A Cutter motor single phase and speed 230V 50 60Hz 1350 1620 rpm 0 18Kw Movements by gear on rectified carriage Clamps rotating with four sides high precision Cutter...

Page 11: ...ion 2A 230V 60Hz The main parts of the electric circuit on the REKORD PRO d 12 are listed below 1 Main plug with fuses 2 Safety main switch 3 Push button 4 Motor 230V a c 50 60Hz 5 Condenser 6 Transformer 7 5 led circuit board lamp 8 Microswitch light blue light blue light blue brown yellow green brown red black 1 2 8 3 6 7 4 5 M Fig 7 Operating manual REKORD PRO d 12 Copyright Silca S p A 2022 7 ...

Page 12: ... wrenches fuses supplied in a special tool kit comprising Fig 8 adjusting keys 2 pcs allen key 5 mm steel bars 2 pcs 1 5 mm 5 mm Allen key set steel pins Ø 1 20 mm cutter release rod steel pins Ø 1 70 mm cleaning brush spanner 19 mm fuse 250V 4 Amp rapid F Operating manual REKORD PRO d 12 Copyright Silca S p A 2022 8 ...

Page 13: ... rough handling from damaging the machine persons or things 3 2 Unpacking To remove the machine from the packing box 1 Cut the straps with scissors and remove 2 Open the box without damaging it as it may be used again e g removals dispatch to themanufacturers for repairs or servicing 3 Check the contents of the box which should comprise 1 REKORD PRO d 12 key cutting machine packed in a protective ...

Page 14: ...ust be borne in mind damp badly ventilated sites should be avoided The ideal conditions for the machine are temperature between 10 C and 40 C relative humidity 60 circa room illumination approximately 500 Lux 4 3 Positioning 1 Place the key cutting machine on a horizontal surface solid enough to take the weight 19 Kg to work with ease we suggest that the workbench be approximately the height of th...

Page 15: ... the carriage Fig 11 Fig 11 4 4 2 Power cable Connect the key cutting machine power cable to the electricity mains Fig 12 4 5 Connection to the mains For the safety of the operator and the machine it is important to ensure that the machine is connected to the proper mains voltage by means of an earthed differential switch Operating manual REKORD PRO d 12 Copyright Silca S p A 2022 11 ...

Page 16: ... her disposal Fig 13 main switch O located on the right hand side of the machine when activated the lamp I turns on cutter brush start push button N carriage movement lever D carriage handle lever A carriage release lever B gauge knob G D A B O G N Fig 13 Operating manual REKORD PRO d 12 Copyright Silca S p A 2022 12 ...

Page 17: ... during periodical operational tests check calibration 5 2 Calibration The REKORD PRO d 12 key cutting machine requires two types of calibration axis and depth Axis calibration Axis calibration is regulation of the space between cutting and the stop Fig 14 and Fig 15 The axis setting for the REKORD PRO d 12 is fixed and is established on assembly in our workshops Fig 14 Fig 15 Operating manual REK...

Page 18: ...the keys into contact with cutting tool and tracer point Fig 17 8 Turn the cutting tool anticlockwise manually and check that it skims the adjusting keys in several places 9 If necessary regulate the depth of the cut with the micrometric tracer point as follows a loosen the screw J1 holding the tracer point b turn the ring nut K clockwise to advance the tracer point shallower cuts Fig 18 c turn th...

Page 19: ...he RIGHT clockwise to take the tracer point down Result SHALLOWER CUTS Fig 19 Turn the nut to the LEFT anticlockwise to take the tracer point up Result DEEPER CUTS Operating manual REKORD PRO d 12 Copyright Silca S p A 2022 15 ...

Page 20: ...art button N Fig 6 during operations on the carriage key insertion removal Keep hands away from the cutting tool in motion Before duplicating remove the gauges 6 1 Key cutting Fig 20 Place the clamps on the required side see chap 6 1 1 Side A of the clamp for keys to be fitted on their backs keys with double cuts without groove and cruciform keys Fig 21 Side B of the clamp for keys placed on their...

Page 21: ...t side to be used is quick and easy 1 Loosen the clamp closing knob by a few turns 2 Turn the clamp so that the required side is facing the tracer point and cutter NOTE carry out the operation for both clamps Fig 24 Operating manual REKORD PRO d 12 Copyright Silca S p A 2022 17 ...

Page 22: ...the switch O the REKORD PRO d 12 machine is ready for the cutting operation 1 Unlock the carriage with the lever B to activate the motor and move the carriage towards tracer cutting tool 2 Keep the tracer on the cuts starting from the head stop Fig 26 3 To copy the key move the carriage sideways from right to left by means of the lever D In case of double cuts repeat the operation in the second si...

Page 23: ...nd 1 70 mm It is essential to use pins with the same diameters for locking both the original and the key blank Fig 27 Using the bars The bars provided are used for cutting cruciform keys Fig 28 and as a tip rest for locking keys with no stop Fig 29 Cutting cruciform keys using bars The cruciform keys 90 can be cut with the REKORD PRO d 12 clamps and the aid of the bars Positioning cruciform keys 1...

Page 24: ...ave no stop Proceed as follows 1 Leave the gauges H in the idle position 2 Insert the bars into the slot in the clamps 3 Rest the tip of the key against the bar 4 Secure the key and remove the bar Fig 29 Operating manual REKORD PRO d 12 Copyright Silca S p A 2022 20 ...

Page 25: ... the parts in question clamps guides carriages Before starting any type of maintenance checks or replacements read the instructions below Never carry out maintenance or servicing with the machine switched on Always remove the mains plug During maintenance operations the operator must always be able to check that the power cable plug is disconnected Follow all the instructions in the manual to the ...

Page 26: ... loosen the cutting tool locking nut L1 Fig 33 ATTENTION the thread is left handed 1 Remove the worn cutting tool 2 Carefully clean the new cutting tool and its seat 3 Install the new cutting tool pay attention to the rotation direction and tighten the nut L1 anticlockwiese 4 Remove the locking rod 5 Check calibration chap 5 2 L1 LOOSEN TIGHTEN Fig 32 Fig 33 Operating manual REKORD PRO d 12 Copyri...

Page 27: ...rew K1 Fig 36 4 Loosen the grub screw J1 5 Loosen the tracer point by turning it anticlockwise until is fully released 6 Fit the new tracer point and screw down to the end of run 7 Tighten the grub screw J1 8 Tighten the screw K1 9 Re set the machine as described in chap 5 2 M1 M Fig 34 Fig 35 K J J1 Fig 36 Fig 37 Operating manual REKORD PRO d 12 Copyright Silca S p A 2022 23 ...

Page 28: ... the wire from the key cutting machine socket 2 Remove the double box tool holder swarf tray Fig 38 3 Turn the machine over onto its back 4 Loosen the 6 screws to remove the bottom plate Fig 39 Fig 38 Fig 39 Fig 40 Operating manual REKORD PRO d 12 Copyright Silca S p A 2022 24 ...

Page 29: ...n the 2 mains connector screws Q3 remove and place in their seat on the new transformer securing with the 2 screws 4 Loosen the screws Q2 fixing the transformer to the bottom plate and remove Fig 42 5 Place the new transformer in position and secure with the screws Q2 6 Replace the bottom plate and secure with the 6 screws Fig 39 7 Return the machine to its upright position Fig 41 Fig 42 Operating...

Page 30: ...and secure with the 2 screws Q1 Fig 41 10 Replace the bottom plate and secure with the 6 screws Fig 39 11 Return the machine to its upright position Lamp protection ATTENTION remove the mains plug 1 Remove the two pads Fig 34 2 Loosen the 3 screws M1 and remove the top cover M Fig 34 3 Loosen the 2 lamp fixing screws L1 and remove Fig 43 4 Loosen the 2 screws L2 in order to remove the lamp protect...

Page 31: ...clamps from coming into contact with the tracer point or cutting tool IMPORTANT the play between cutting tool tracer point and clamps must be 0 1 mm Should it be different from this proceed as follows ATTENTION remove the mains plug 1 Release the carriage raise against the cutting tool and take to the end of its run Fig 46 2 Remove the double box tool holder swarf tray Fig 38 3 Release the nut wit...

Page 32: ...39 7 Return the machine to its upright position Fig 47 Fig 48 7 10 Replacing the cutter motor start push button ATTENTION remove the mains plug 1 Access the lower compartment chap 7 4 2 Detach the connectors S2 paying special attention to their position 3 Fully unscrew the ring nut S3 and remove the button 4 Insert the new button and tighten the ring nut S3 5 Reconnect the 2 connectors S2 6 Replac...

Page 33: ... 3 screws M1 and remove the top cover M Fig 52 3 Remove the brush chap 7 1 4 Remove the 3 screw M2 to remove the protective cover Fig 53 5 Loosen the screw P2 and remove the belt tightener P1 Fig 54 6 Loosen the 4 screws S1 of the plate motor Fig 55 7 Raise the motor and remove the worn belt Fig 56 8 Fit the new belt 9 Tighten the 4 screws S1 10 Fit the belt tightener P1 and push it downwards to t...

Page 34: ...M2 P2 P1 Fig 53 Fig 54 Fig 55 Fig 56 Operating manual REKORD PRO d 12 Copyright Silca S p A 2022 30 ...

Page 35: ... 12 2 Replacing condenser ATTENTION remove the mains plug Access the lower compartment chap 7 4 Remove the motor chap 7 12 1 Loosen the nut Z Fig 60 and remove together with the washer Loosen the 4 screws S4 Fig 61 on the motor box and remove Loosen the 2 condenser connection screws X1 Fig 61 Loosen the nut on the wire grommet X and remove the condenser Fit the new condenser taking the wire throug...

Page 36: ...to its back 14 Connect the connectors S2 Fig 49 to brush push button and fit the earth wire to its screw with the nut S5 Fig 62 15 Replace the condenser and secure with washer and nut 16 Replace the bottom plate and secure with the 6 screws Fig 39 17 Return the machine to its upright position 18 Replace the top cover and secure with the 3 screws M1 Fig 51 19 Replace the pads Fig 61 Fig 62 Operatin...

Page 37: ...l the new microswitch and regulate by means of the fixing nut with carriage back micro switch off Fig 64 with carriage forward micro switch on Fig 65 5 Re connect the connectors to the micro switch 6 Replace the bottom plate and secure with the 6 screws Fig 39 7 Replace the machine on the workbench Fig 63 Fig 64 micro switch OFF Fig 65 micro switch ON Operating manual REKORD PRO d 12 Copyright Sil...

Page 38: ...rst to introduce and market new equipment that replaces previous equipment when the user decides to eliminate equipment placed on the market before 31 December 2010 at the end of its useful life and replace it with an equivalent product designed for the same use In this latter case the user may ask the manufacturer to collect the existing equipment c by the manufacturer that is to say the subject ...

Page 39: ...resses listed below are the addresses of specialised Service Centres Silca undertakes to make consumables optional items and spare parts available for the limited time defined in its product obsolescence policy 9 1 How to request service The guarantee attached to the key cutting machines ensures free repairs or replacements of faulty parts within 24 months of purchase All other service calls must ...

Page 40: ... European Union DIRECTIVE 2014 30 EU Electromagnetic Compatibility European Union DIRECTIVE 2014 35 EU Low Voltage European Union DIRECTIVE 2011 65 EU RoHS3 European Union DIRECTIVE 2012 19 EU WEEE 22 and with the following Standards EN 60335 1 2012 AC 2014 A11 2014 A13 2017 A1 2019 A14 2019 A2 2019 A15 2021 EN 62233 2008 EN 62471 2008 EN IEC 55014 1 2021 EN IEC 55014 2 2021 EN 55035 2017 A11 2020...

Page 41: ...cal Equipment Safety Regulations 2016 The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 As amended The Waste Electrical and Electronic Equipment Regulations 2013 As amended 22 and with the following Standards BS EN 60335 1 2012 AC 2014 A11 2014 A13 2017 A1 2019 A14 2019 A2 2019 A15 2021 BS EN 62233 2008 BS EN 62471 2008 BS EN IEC 550...

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