INDEX
USE OF THE MANUAL ....................................................................................................................... 1
TERMINOLOGY ................................................................................................................................. 2
1 MACHINE
DESCRIPTION
....................................................................................................................5
1.1 WORKING PARTS
......................................................................................................................6
1.2 ACCESSORIES PROVIDED .....................................................................................................7
1.3 TECHNICAL DATA
.....................................................................................................................7
1.4 ELECTRIC DIAGRAM
............................................................................................................8
2 HANDLING
...........................................................................................................................................9
2.1 PACKING
....................................................................................................................................9
2.2 TRANSPORT
..............................................................................................................................9
2.3 UNPACKING
...............................................................................................................................9
2.4 HANDLING
THE MACHINE
........................................................................................................9
3 MACHINE INSTALLATION AND PREPARATION ..............................................................................10
3.1 CHECKING FOR DAMAGE ......................................................................................................10
3.2 ENVIRONMENTAL CONDITIONS
............................................................................................10
3.3 POSITIONING
..........................................................................................................................10
3.4 SAFETY DEVICES
...................................................................................................................10
3.5 WORK STATION DESCRIPTION .............................................................................................11
3.6 STARTING THE KEY-CUTTING MACHINE .............................................................................12
3.6.1 STARTING
THE
MOTOR
.....................................................................................................12
3.6.2 CUTTER MOTOR ON WARNING LIGHT .............................................................................12
3.6.3 LED LAMP ...........................................................................................................................12
4 MACHINE CALIBRATION AND REGULATION ..................................................................................13
4.1 FITTING
AND REMOVING
TOOLS
..........................................................................................13
4.2 MICROMETER GAUGE
...........................................................................................................14
4.3 CALIBRATION /
TOOL
ALIGNMENT
........................................................................................15
4.4 TRACER POINT SPRING........................................................................................................16
4.5 CLAMPS
..................................................................................................................................17
5 CUTTING
............................................................................................................................................18
5.1 FITTING KEYS
.........................................................................................................................18
5.2 KEY STOP
................................................................................................................................18
5.3 CUTTING DIMPLE KEYS .........................................................................................................19
5.3.1 BACK
CUTS
.........................................................................................................................19
5.4 CUTTING LASER TYPE KEYS ................................................................................................20
5.5 CUTTING LASER KEYS WITH NARROW STEMS (MERCEDES) .........................................21
5.6 CUTTING FICHET TYPE KEYS (H PROFILE) WITH OPTIONAL ADAPTER “F” ....................21
6 MAINTENANCE
..................................................................................................................................22
6.1 TIGHTENING AND REPLACING THE BELT ............................................................................22
6.2 REMOVING THE UPPER FRONT UNIT ..................................................................................23
6.3 REPLACING
THE ROLLBAR
...................................................................................................23
6.4 REPLACING THE TRANSPARENT SAFETY SHIELD .............................................................24