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10.19

HSM 3000

29

Only original spare parts must be used. When  

    ordering spare parts we request a FAX trans-

mission of the relevant module parts list. We also 

require the machine number. This is shown on the main 

parts list and on the nameplate.To localise faults we re-

commend you to contact our local agent by telephone, 

specifying the type of fault as exactly as possible and 

the point in the operating cycle at which the machine 

stopped. In many cases the problem can be resolved in 

this way.

For repair work at the strapping head, see operating 

instructions H 3000. 

8

CORRECTIVE MAINTENANCE

8.1  ELIMINATION OF FAULTS

If a fault leads to an interruption in the strapping cyc-

le, the cycle monitoring time is exceeded. The „

Strap 

misfeed

“ fault indication also appears if the type of fault 

is not known.

These faults can often only be eliminated by

    qualified personnel. Your operating and main

-

tenance personnel can be trained at our works.

Preconditions

  

– Machine is correctly connected to mains.

  

– All automatic safety cut-outs are switched on.

  

– Control system is started.

For a strap feed fault refer to Chapter 6.7.2. If the fault 

is unknown, the following procedure should be adopted:

a) – „

Mode of operation

“ switch to the „

Manual

“ posi- 

      tion and set machine to initial position.

– If the strap feed is incomplete, withdraw strap

from guides and cut off deformed section.

– Reinsert strap and start machine again (see

section 

6.5).

b) –  If (a) is unsuccessful, the operation of all motor

contactors and protection switches must be 

 checked.

c) –  If (b) is unsuccessful, there is probably a fault in

an external transmitter, switching element

(contactor, etc.) or in the input or output module

of the PLC.

CAUTION

Refer to Chapter 6.5 when working in the  

danger area.

8.2  SWIVEL STRAPPING HEAD 90°

(SERVICE POSITION)

 

For maintenance and repair work on the 

strapping head, the strapping head can be 

swiveld 

90° 

upwards.

Swivel to service position:

  

– Move the carriage (strapping head) to the rear initial 

position.

  

– Turn the locking lever (7/2) to the left. 

  

– Swivel the strapping head 90° upwards with the aid 

of the lever (7/1) and turn the locking lever (7/2) to 

the right again to secure the strapping head in the 

service position. By lifting off the strapping head, the 

carriage is locked in the rearmost position. 

Swivel into working position: 

  

– Hold the strapping head with your right hand on the 

lever (7/1). Turn the locking lever (7/2) to the left 

and carefully swing the strapping head down to the 

working position. 

  

– When the strapping head is back in the working po-

sition, the carriage is released again in the horizontal 

movement.

Fig. 7  Swivel strapping head

Service position

1

2

WARNING

The gas pressure cylinder is set so that 

the strapping head lowers slowly.

 Ne-

vertheless, keep the head out of the 

danger zone!

3

CAUTION

Refer to Chapter 6.5 when working in the  

danger area.

Summary of Contents for HSM 3000

Page 1: ...10 19 Machine for horizontal strapping with plastic strap Keep for future use ENGLISH OPERATING INSTRUCTIONS Original manual HSM 3000...

Page 2: ...10 19 HSM 3000 2 Signode c o Signode Transit Packaging SPG Packaging System GmbH Westring 13 D 40721 Hilden GERMANY www sigpse com...

Page 3: ...3 Information library 20 6 4 Messages and malfunctions 22 Page 6 5 Working in danger area 23 6 5 1 Working below carriage 23 6 6 Replace strap coil 24 6 7 Elimination of faults Operator 25 6 7 1 Out...

Page 4: ...information will help to avoid danger reduce repairs and stoppages and increase the reliability and service life of the machine The operating instructions must always be available at the machine s pla...

Page 5: ...tage is switched on and when the door is used For both operations the Reset button must be pressed The same safety relay also monitors the function of the EMERGENCY STOP switch The machine may only be...

Page 6: ...hat persons using the machine receive the information concerning safety in an understandable form 2 7 Responsibilities of the personnel All persons who have been assigned to work with the machine are...

Page 7: ...6 Width max 160 mm 6 For machine dimension see dimensioned drawing For more technical data see opera ting instructions H 3000 and dispenser OR A 635 E OR A 636 E OR A 637 dB N Hz VA kg 3 1 PLASTIC STR...

Page 8: ...DESCRIPTION Packages barrels building blocks etc can be strapped horizontally with this strapping machine Strapping can be divided into five main functions plastic strap fed through strap guides strap...

Page 9: ...d a part of the strap guide system The vertical movement is carried out using an electric gear motor mounted on the top of the machine stand The carriage is moved up and down using a shaft chain wheel...

Page 10: ...of the SPS is booted waitingtime max 15 s Switches off control voltage Safety relay 32K1 drops Using the touch screen the operation modes MANUAL CYCLE AUTOMATIC and FREE PASSAGE can be selected All f...

Page 11: ...10 19 HSM 3000 11 Fig 4 Touch screen HMI...

Page 12: ...e is released so that strap is delivered to the roll support until proximity switch Dispenser block down 7 The carriage strapping head moves back at the sametimeuntillimitswitch Strappingheadback is o...

Page 13: ...achines must be electrically isolated respectively supplied with our control voltage 24 V DC terminal 1 Exception EMERGENCY STOP terminal 3 4 and 5 6 E1 EMERGENCY STOP external continuous signal path...

Page 14: ...ed in accordance with the connection diagram specially prepared for this machi ne The data relevant to the signal exchange can be found on pages 33 0 and 33 5 Further details of signal exchange are al...

Page 15: ...mode 9 Screen jump to strapping head 10 With the arrow keys the strap tension can be adjusted for all strappings except the top strap ping displayed in 300 3000 N 11 For free passage of the packaged...

Page 16: ...epending on the set welding temperature and the strap tension Strap advance The feed speed can be set at three different speeds Slow strap feed in sealing head When this function is active the strap f...

Page 17: ...deceleration time for stopping the carriage in front of packaged goods 2 Load factory settings default settings 3 Screen jump to frequency converter lifting unit settings 1 Push button Exit to return...

Page 18: ...ns 4 Selection of program 5 Strapping position stored green light 6 Screen jump to positions 7 Machine moves to right side 8 Machine moves to left side Program positions Program selection over 1 or 4...

Page 19: ...Teach in function Select the desired program 1 Select the Selection button 2 for teach in function Move the lifting unit all the way down to the basic position 3 Move lifting unit upwards to the firs...

Page 20: ...t be replaced see Operating Instructions H 3000 After the mainte nance work has been carried out in accordance with operating instructions the counter can be reseted by pressing the wrench symbol 2 Ac...

Page 21: ...Select language 1 Push button Exit to return to the start screen Info Address display 1 Push button Exit to return to the start screen Error history The last errors that occurred during operation are...

Page 22: ...s 330 Communication sealing head faulty Malfunctions 351 Dispenser block not down 360 Overtemperature cam drive 361 Voltage fault cam drive 362 Position fault cam drive 364 Communication cam drive fau...

Page 23: ...rking on and particularly under the carriage it must be secured against falling down as following 6 5 WORKING IN DANGER AREA It is sometimes necessary to open the door in the safety fence to eliminate...

Page 24: ...ween wedge and roller and feed to front lower roller Thread here as at the upper roller and take strap to the next upper roller Continue threading in this way up to the rearmost upper roller Take up s...

Page 25: ...ve or wrongly set Elimination Select mode of operation Manual Remove strap from strap guides by pressing button Reset This procedure is usually successful Otherwise the position of the strap start mus...

Page 26: ...cleanly welded without excess material being forced out sideways 2 Poorly welded seal not welded over the complete surface welding time is too short 3 Poorly welded seal excess material is forced out...

Page 27: ...e requires little maintenance All bearings are permanently lubricated The worm gear is filled with sufficient oil for its service life 7 PREVENTIVE MAINTENANCE Refer to the operating instructions H 30...

Page 28: ...ith button pressed then release button It must not be possible for any motors to start Running motors must be stopped All command buttons are ineffective Press Control system start and the Reset butto...

Page 29: ...rap from guides and cut off deformed section Reinsert strap and start machine again see section 6 5 b If a is unsuccessful the operation of all motor contactors and protection switches must be checked...

Page 30: ...tempe rature must be checked in all cases c Changing strap width The same strap width must always be used If strap with a different width from that specified must be used all strap guide components of...

Page 31: ...nantrieb Dispenser Lance drive D rouleur Entrainement sabre Gestell Laufwagen Bandzuf hrung Frame Carriage Strap inlet Cadre Chariot Introd du feuillard Sonderzubeh r Additional equipment Accessoires...

Page 32: ...ies should be sufficiently dis mantled for disposal as scrap metal No heavy metals or physical or chemical substances harmful to health were used in the construction of the machine The electrical asse...

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