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10.19

HSM 3000

23

6.5.1  WORKING BELOW CARRIAGE

  

– Set the machine in manual operation to a position 

permitting work on the machine (e.g. carriage down).

  

– Unhook safety chain from parking position (on ma-

chine column).

  

– Slide safety chain to the right over the suspendeding 

position mounted on carriage.

  

– Suspend the hook at the end of the safety chain in 

the red marked carrying loop mounted on carriage.

  

– Use shortening hook of safety chain to tighten the 

chain to optimum length. 

  

– Leave the danger area, close the door from outside 

and press „

Reset

“ button on HMI. Manually move 

the carriage down until the safety chain is tightened.

  

– Enter danger area and perform maintenance work 

on/below carriage. 

 

After maintenance work:

  

– Leave the danger area, close the door from outside 

and press „

Reset

“ button on HMI. Manually move 

the carriage up until the safety chain is slackened

  

– Unhook shortening hook (if this was required).

  

– Remove hook of safety chain from red carrying loop 

on carriage.

  

– Slide back and hook the safety chain into parking 

position (on machine column).

  

– When work in the danger area is completed, the

  door must be closed from outside and the 

 „

Reset

“ button pressed.

WARNING

Refer to Chapter 6.5 when working in the

danger area.

When working on and particularly 

under the carriage it must be secured 

against falling down as following:

6.5  WORKING IN DANGER AREA

        It is sometimes necessary to open the door

        in the safety fence to eliminate faults from

the machine. When working in the danger area refer 

also to Chapter 2.

a)  Set the machine in manual operation to a position  

  permitting work on the machine (e.g. carriage  

 down).

b)  Open the door in the safety fence. With the door  

  open the machine motors are disconnected from  

  the supply and the conveyor unit is stationary.

c)  When working on and particularly under the carria- 

  ge it must be secured against falling down, refer to  

  Chapter 6.5.1.

d)  For work in the danger area, the following must be  

  carried out after operation of the key switch (Fig. 3/4)  

  to work with the enabling button (see Table 4.1).

e)  For prolonged work in the danger zone the main  

  switch should be set to position „

0

“. Only qualified  

  personnel should work on electrical components.

f) 

Working at heights above 2 metres

    This work on the machine stand is seldom neces- 

  sary, e.g. to change defective flash lamp. Auxiliary  

  aids such as secure ladder, etc. should be used.

g) 

Leaving the danger area

  When work in the danger area is completed, the

  door must be closed from outside and the 

 „

Reset

“ button pressed.

WARNING

Before acknowledging (Reset), ensure 

without fail that there is nobody still in 

the danger area.

CAUTION

In this case the following points should 

be noted:

Summary of Contents for HSM 3000

Page 1: ...10 19 Machine for horizontal strapping with plastic strap Keep for future use ENGLISH OPERATING INSTRUCTIONS Original manual HSM 3000...

Page 2: ...10 19 HSM 3000 2 Signode c o Signode Transit Packaging SPG Packaging System GmbH Westring 13 D 40721 Hilden GERMANY www sigpse com...

Page 3: ...3 Information library 20 6 4 Messages and malfunctions 22 Page 6 5 Working in danger area 23 6 5 1 Working below carriage 23 6 6 Replace strap coil 24 6 7 Elimination of faults Operator 25 6 7 1 Out...

Page 4: ...information will help to avoid danger reduce repairs and stoppages and increase the reliability and service life of the machine The operating instructions must always be available at the machine s pla...

Page 5: ...tage is switched on and when the door is used For both operations the Reset button must be pressed The same safety relay also monitors the function of the EMERGENCY STOP switch The machine may only be...

Page 6: ...hat persons using the machine receive the information concerning safety in an understandable form 2 7 Responsibilities of the personnel All persons who have been assigned to work with the machine are...

Page 7: ...6 Width max 160 mm 6 For machine dimension see dimensioned drawing For more technical data see opera ting instructions H 3000 and dispenser OR A 635 E OR A 636 E OR A 637 dB N Hz VA kg 3 1 PLASTIC STR...

Page 8: ...DESCRIPTION Packages barrels building blocks etc can be strapped horizontally with this strapping machine Strapping can be divided into five main functions plastic strap fed through strap guides strap...

Page 9: ...d a part of the strap guide system The vertical movement is carried out using an electric gear motor mounted on the top of the machine stand The carriage is moved up and down using a shaft chain wheel...

Page 10: ...of the SPS is booted waitingtime max 15 s Switches off control voltage Safety relay 32K1 drops Using the touch screen the operation modes MANUAL CYCLE AUTOMATIC and FREE PASSAGE can be selected All f...

Page 11: ...10 19 HSM 3000 11 Fig 4 Touch screen HMI...

Page 12: ...e is released so that strap is delivered to the roll support until proximity switch Dispenser block down 7 The carriage strapping head moves back at the sametimeuntillimitswitch Strappingheadback is o...

Page 13: ...achines must be electrically isolated respectively supplied with our control voltage 24 V DC terminal 1 Exception EMERGENCY STOP terminal 3 4 and 5 6 E1 EMERGENCY STOP external continuous signal path...

Page 14: ...ed in accordance with the connection diagram specially prepared for this machi ne The data relevant to the signal exchange can be found on pages 33 0 and 33 5 Further details of signal exchange are al...

Page 15: ...mode 9 Screen jump to strapping head 10 With the arrow keys the strap tension can be adjusted for all strappings except the top strap ping displayed in 300 3000 N 11 For free passage of the packaged...

Page 16: ...epending on the set welding temperature and the strap tension Strap advance The feed speed can be set at three different speeds Slow strap feed in sealing head When this function is active the strap f...

Page 17: ...deceleration time for stopping the carriage in front of packaged goods 2 Load factory settings default settings 3 Screen jump to frequency converter lifting unit settings 1 Push button Exit to return...

Page 18: ...ns 4 Selection of program 5 Strapping position stored green light 6 Screen jump to positions 7 Machine moves to right side 8 Machine moves to left side Program positions Program selection over 1 or 4...

Page 19: ...Teach in function Select the desired program 1 Select the Selection button 2 for teach in function Move the lifting unit all the way down to the basic position 3 Move lifting unit upwards to the firs...

Page 20: ...t be replaced see Operating Instructions H 3000 After the mainte nance work has been carried out in accordance with operating instructions the counter can be reseted by pressing the wrench symbol 2 Ac...

Page 21: ...Select language 1 Push button Exit to return to the start screen Info Address display 1 Push button Exit to return to the start screen Error history The last errors that occurred during operation are...

Page 22: ...s 330 Communication sealing head faulty Malfunctions 351 Dispenser block not down 360 Overtemperature cam drive 361 Voltage fault cam drive 362 Position fault cam drive 364 Communication cam drive fau...

Page 23: ...rking on and particularly under the carriage it must be secured against falling down as following 6 5 WORKING IN DANGER AREA It is sometimes necessary to open the door in the safety fence to eliminate...

Page 24: ...ween wedge and roller and feed to front lower roller Thread here as at the upper roller and take strap to the next upper roller Continue threading in this way up to the rearmost upper roller Take up s...

Page 25: ...ve or wrongly set Elimination Select mode of operation Manual Remove strap from strap guides by pressing button Reset This procedure is usually successful Otherwise the position of the strap start mus...

Page 26: ...cleanly welded without excess material being forced out sideways 2 Poorly welded seal not welded over the complete surface welding time is too short 3 Poorly welded seal excess material is forced out...

Page 27: ...e requires little maintenance All bearings are permanently lubricated The worm gear is filled with sufficient oil for its service life 7 PREVENTIVE MAINTENANCE Refer to the operating instructions H 30...

Page 28: ...ith button pressed then release button It must not be possible for any motors to start Running motors must be stopped All command buttons are ineffective Press Control system start and the Reset butto...

Page 29: ...rap from guides and cut off deformed section Reinsert strap and start machine again see section 6 5 b If a is unsuccessful the operation of all motor contactors and protection switches must be checked...

Page 30: ...tempe rature must be checked in all cases c Changing strap width The same strap width must always be used If strap with a different width from that specified must be used all strap guide components of...

Page 31: ...nantrieb Dispenser Lance drive D rouleur Entrainement sabre Gestell Laufwagen Bandzuf hrung Frame Carriage Strap inlet Cadre Chariot Introd du feuillard Sonderzubeh r Additional equipment Accessoires...

Page 32: ...ies should be sufficiently dis mantled for disposal as scrap metal No heavy metals or physical or chemical substances harmful to health were used in the construction of the machine The electrical asse...

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