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Ⅴ.

Troubleshooting and solutions The table lists a general troubleshooting method for the user reference. 

When the user can not solve the situation, please contact with the suppliers directly. 

DAILY MAINTENANCE

35

DAILY MAINTENANCE

36

Troubleshooting 

Reason 

Solutions 

No image after 
placing fiber 

1.Not power on 
2.Fiber does not enter V-groove or v-groove has dirty 
3.The length of the fiber is too short or broken 
4.The align mechanism is not initialized 
5.No signal detected for close windshield cover 

1.Press the power key 
2.Re-place the fiber or brush the V-groove with alcohol 
3.Re-cleave the fiber 
4.Press RESET key 
5.Check if the magnetic screw is loose or the magnet 
on windshield cover is fall off 

splicing loss 
is too high

1.The cleaving quality of the fiber is poor 
2.Splice parameters unreasonable 
3.Arc center offset (rarely occurs) 

1.Re-cleave the fiber 
2.Repeat the ARC calibration 
3.Repeat the ARC calibration 

The ARC does 
not discharge or 
has scars 

1.The cleaving quality of the fiber is poor 
2.The splice parameter is too small 
3.The electrodes has adsorbed dust 
4.Running data error 

1.Re-cleave the fiber face 
2.inceasse the cleaning voltage; do ARC calibration again
3.Clean the electrode with a brush 
4.Turn off and restart. 

The spliced area 
becomes thinner 

1.Splicing parameters unreasonable, splice voltage 
is too high 
2.Splicing overlap is too small 

1.ARC calibration 
2.Increase the amount of splicing overlap 

splicing zone is 
thicker 

1.Splice parameters unreasonable, splice voltage is 
too small 
2.Splicing overlap is too big 

1.ARC calibration 
2.Reduce the amount of splicing overlap 

Ⅵ.

Common faults during the use of the machine

Optical fiber fusion splicer is a precision instrument, usually in the use of the process should be strict 
attention to avoid the invasion of dust into the inside of the machine and often clean. In the usual cleaning 
maintenance is mainly clean V groove, lens. The v-groove is mainly scraped back and forth along the 
bottom of the slit with a cutter, and then brushed clean with a brush. Clean the lens mainly with a clean 
cotton swab, if necessary can dip a little alcohol to wipe (note that alcohol is just wet cotton ball not too 
much, to avoid running into the lens).

Splicing has bubbles 
(usually occurred in 
the multi-mode fiber 
splice) 

1. Fiber end with burr, not flat 
2.Fiber quality is not good 

1.Increase the cleaning voltage 
2.Re-cleave fiber 
3.Replace to qualified fiber or cut off a part of the 
existing fiber and try again. 

Troubleshooting 

Reason 

Solutions 

Splicing points 
have lateral 
shadows 

1.Fiber core does not match (type or core diameter 
is different) 
2.Multimode fiber appear very light shadows after 
splicing 

1.Re-match the fiber to make the same type of fiber on 
both sides 
2.1t is normal, does not affect splice strength and 
signal transmission quality 

Image is tilted 

1.Fiber not enter the V-groove completely 
2.V-groove is dirt 

1.Re-place the fiber 
2.Clean the V-groove with alcohol and brushes 

The image is on the 
top or bottom of the 
display 

1.V-groove is dirt 
2.Fiber not enter the V-groove 

1.Clean the V-groove with alcohol and brushes 
2.Re-place the fiber 

The image is blurred

1.Fiber not enter the V-groove 
2.V-groove is dirt 

1.Re-place the fiber 
2.Clean the V-groove

Cleave can not 
cut off the fiber 

1.Cladding layer is not stripped 
2.Cladding layer stripped too short and the rubber 
pressure on both sides of the blade did not compress 
the fiber 
3.The cutting point of the blade becomes blunt or 
broken

1.Use a Miller clamp to peel off the cladding 
2.The length of the stripped cladding should be 
longer than 30 mm 
3.Loosen the retaining screw in the middle of the blade 
and turn the blade at an angle

Summary of Contents for AI-9

Page 1: ...2019 09 Automatic intelligent optical fiber fusion splicer Automatic intelligent optical fiber fusion splicer...

Page 2: ...nnection Screen Menu Function On off Chapter III Smart Lock Chapter IV Toolbox Introduction Chapter V Arc Calibration Chapter VI Fiber Stripping And Put Into Holder Chapter VII Replace Electrode Chapt...

Page 3: ...and current Using Higher Voltage Will Cause Damage To The Fusion Splicer AC DC Power Adapter Input AC Voltage Of 100 240v 50 60hz If Input Voltage Exceeds This Range May Cause Permanent Damage To The...

Page 4: ...c operation please see button combination function three to activate the battery Notice 1 Optical fiber fusion splicer is used for welding quartz glass fiber please do not use this instrument for othe...

Page 5: ...ode in the shutdown state press and hold the reset key and the power button and the machine enters the mandatory upgrade mode Usage In this mode connect the phone again zhuoshizhangzhongbao firmware u...

Page 6: ...he X Y key after about 8 seconds the welding machine automatically shut down and then plug in the adapter in the state of power off and wait for 2 hours before starting up to check Battery cannot be n...

Page 7: ...ly target value in the Splicing settings menu set focus target value ARC calibration According to the altitude temperature humidity and other conditions of the user match the most suitable arc dischar...

Page 8: ...specific operation Discharge correction failure First clean the tip of the electrode and remove debris Restore the factory Settings in the device s fusion setting Restart welding machine and zhuoshizh...

Page 9: ...s inside you can pick up the welding machine to pat a few times see whether the debris out of the screen Fiber is too short The front end of the optical fiber identification is returned to the v groov...

Page 10: ...rface is too bad too many burrs etc Then clean up the V groove and objective lens and press the reset key see daily maintenance for specific operations Blurry fiber images can also cause errors clear...

Page 11: ...ter sales support or you can update the mobile app and connect to the machine to synchronize updates Phone settings 1 Apple phone IoS system to turn on bluetooth permissions 2 Android phone to open th...

Page 12: ...luetooth or gps is turned on Connecting Connect successfully Turn on the phone bluetooth open the phone app set the machine panel menu after establishing the connection and machine will update at the...

Page 13: ...ion Between The Mobile Phone And The Fusion Splicer Is Successful Click On The Smart Lock To Enter 2 After Binding Is Clicked this Mobile Phone Account Has Unique Control Over This Splicer When the se...

Page 14: ...her Mobile Phones You Need To Unbind Current Account First 3 Click on the settings icon to enter 4 Save after personalization settings 5 Click on the Smart lock management button to see all the splici...

Page 15: ...light burst from the ARC the fiber head is burning into a spherical shape the action stops after the screen icon change back to icon it shows the ARC calibration is successful If the icon does not cha...

Page 16: ...tly see the location in picture then remove up the electrode cover 2 The cap size of two electrodes is different wider head is for the electrode which is close to screen direction 3 Take away the cove...

Page 17: ...are 1 Open the signalfire2 APP software click on login 2 Please log in directly if you have an account otherwise please registe fitst 3 Click Device unconnected after login is successful 4 Please sele...

Page 18: ...help evaluate fiber link transmission quality The fusion splicer screen displays the measurement results Optical power meter input VFL output Optical power meter and VFL parameter settings 1 The user...

Page 19: ...tton swab to wipe from the middle of the lens do a circular motion until the edges of the lens spin out Then wipe with a clean dry cotton swab to remove extra alcohol 3 Turn on the power make sure tha...

Page 20: ...should be strict attention to avoid the invasion of dust into the inside of the machine and often clean In the usual cleaning maintenance is mainly clean V groove lens The v groove is mainly scraped...

Page 21: ...of the glass lens is prone to a layer of water mist which leads to the camera can not normally identify the optical fiber and error All you need to do is wipe the lens with a clean cotton swab or blo...

Page 22: ...then carry out the later debugging First best to do a discharge calibration before use to ensure the effect if the use environment of the machine be changed or placed for a long time Second after str...

Page 23: ...ne is V groove dirty optical fiber did not enter the groove as shown in the figure on the left in this case take out the optical fiber with the artist s knife along the bottom of the slot V groove bac...

Page 24: ...INGAND POWER SUPPLY 43 Lighting night lighting is convenient for construction work Mobile phone charging the device can reverse the power supply to the mobile phone Mobile phone charging diagram Light...

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