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INTRODUCTION TO SPLICE INTERFACE

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INTRODUCTION TO SPLICE INTERFACE

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fiber state prompt

The optical fiber symbol in the middle below the LCD, two blue and white bars represent V groove, the small 
triangle in the middle represents electrode tip, and the black bar flashing on the blue and white bars 
represents optical fiber. The distance from the optical fiber mark to the middle small triangle (electrode tip) 
is different, representing different states of optical fiber. The length of bare optical fiber placement should 
be as close as possible to the electrode tip, but it should not exceed the tip, and the shortest length should 
be more than 1mm beyond the V groove. The distance between the end faces of both sides of optical fiber 
should be between 2-4mm, and it should be placed flat in the groove.

Placing optical fiber

The front end of the optical fiber identification is located in the middle of the v-groove identification and the 
electrode tip identification, indicating that the machine is ready and waiting for the optical fiber to be put in.
If the optical fiber is normally placed and there is no response after the switch of the cover, please restart 
the machine, and repeatedly switch the cover on and off several times (without pressing any keys and 
connecting the phone) in the QR code interface of the machine. If the QR code interface cannot 
automatically skip, then there may be something wrong with the cover closing induction. Check whether the 
magnet on the left side of the windproof cover falls off or has debris attached, and whether the inner 
hexangular screw corresponding to the lower bottom cover is installed correctly.

Fiber is too long

The front end of the optical fiber marker is close to the electrode tip marker in the middle, indicating that the 
optical fiber is placed too long. If the optical fiber exceeds the electrode tip, it needs to be placed again.
If the optical fiber is placed normally and this tip appears without placing fiber, this may be caused by debris 
or fog in the objective lens. Clean the objective lens, wipe the objective lens with a clean cotton swab, and 
the fog can be eliminated with a hair dryer. After cleaning, debris image if there is no change, it may be in 
the lens inside, you can pick up the welding machine to pat a few times, see whether the debris out of the 
screen.

Fiber is too short

The front end of the optical fiber identification is returned to the v-groove identification, indicating that the 
optical fiber is placed too short and should be placed beyond the v-groove. The closer it is to the electrode 
tip, the better.
Placed the tail fiber, attention should be paid to this error, because the tail fibers stretch the core when the 
cladding is removed, inner core on fixture may occur retraction, the solution is: inner core can be slightly 
longer, stretch the whole fibre first before you placed it on fixture, fixture linking piece on the front end of 
pressure hammer to pin the white rubber inner core.
Note: When tail fiber welding with the leather fiber,as the inner core of tail fiber is too long, the heat-
shrinkable tube cannot be wrapped to the outer rubber, so it is recommended that the white rubber is 2-
3mm longer than the outer film. However, the white inner core should be retained longer to facilitate the 
dishing of fibers when splicing  tail fiber and bare fiber.

The end face is not acceptable

There is a red fork in the front end of the optical fiber identification, which indicates that the end face of the 
optical fiber is unqualified, which affects the welding quality, so it is necessary to cut the fiber again.There 
are two standards for end face detection, cutting Angle (the degree displayed at both ends of the screen 
divider line, qualified within 3° by default) and end face quality (not shown on the screen).  The test 
standard can be customized by zhuoshizhangzuser-defined
If the fiber is repeatedly cut, and the image of the fiber is indeed uneven or defective, the cleaver may need 
to be adjusted (please refer to the cleaver adjustment for specific operation).
If the cut surface is flat, but errors are frequently reported, please pay attention to whether the Angle of the 
cut surface becomes round when dusting, which may be because the dust removal voltage is too high. You 
can dust reduction voltage value in zhuoshizhangzh by welding setting and parameter settings,  
it is best to do a new discharge correction.
Blurry fiber images can also cause errors,clear V slot and objective lens, press reset key;In addition, the 
reasons for the unclear fiber image include wrong focal length and lighting problems. Please refer to daily 
maintenance for details.

Summary of Contents for AI-9

Page 1: ...2019 09 Automatic intelligent optical fiber fusion splicer Automatic intelligent optical fiber fusion splicer...

Page 2: ...nnection Screen Menu Function On off Chapter III Smart Lock Chapter IV Toolbox Introduction Chapter V Arc Calibration Chapter VI Fiber Stripping And Put Into Holder Chapter VII Replace Electrode Chapt...

Page 3: ...and current Using Higher Voltage Will Cause Damage To The Fusion Splicer AC DC Power Adapter Input AC Voltage Of 100 240v 50 60hz If Input Voltage Exceeds This Range May Cause Permanent Damage To The...

Page 4: ...c operation please see button combination function three to activate the battery Notice 1 Optical fiber fusion splicer is used for welding quartz glass fiber please do not use this instrument for othe...

Page 5: ...ode in the shutdown state press and hold the reset key and the power button and the machine enters the mandatory upgrade mode Usage In this mode connect the phone again zhuoshizhangzhongbao firmware u...

Page 6: ...he X Y key after about 8 seconds the welding machine automatically shut down and then plug in the adapter in the state of power off and wait for 2 hours before starting up to check Battery cannot be n...

Page 7: ...ly target value in the Splicing settings menu set focus target value ARC calibration According to the altitude temperature humidity and other conditions of the user match the most suitable arc dischar...

Page 8: ...specific operation Discharge correction failure First clean the tip of the electrode and remove debris Restore the factory Settings in the device s fusion setting Restart welding machine and zhuoshizh...

Page 9: ...s inside you can pick up the welding machine to pat a few times see whether the debris out of the screen Fiber is too short The front end of the optical fiber identification is returned to the v groov...

Page 10: ...rface is too bad too many burrs etc Then clean up the V groove and objective lens and press the reset key see daily maintenance for specific operations Blurry fiber images can also cause errors clear...

Page 11: ...ter sales support or you can update the mobile app and connect to the machine to synchronize updates Phone settings 1 Apple phone IoS system to turn on bluetooth permissions 2 Android phone to open th...

Page 12: ...luetooth or gps is turned on Connecting Connect successfully Turn on the phone bluetooth open the phone app set the machine panel menu after establishing the connection and machine will update at the...

Page 13: ...ion Between The Mobile Phone And The Fusion Splicer Is Successful Click On The Smart Lock To Enter 2 After Binding Is Clicked this Mobile Phone Account Has Unique Control Over This Splicer When the se...

Page 14: ...her Mobile Phones You Need To Unbind Current Account First 3 Click on the settings icon to enter 4 Save after personalization settings 5 Click on the Smart lock management button to see all the splici...

Page 15: ...light burst from the ARC the fiber head is burning into a spherical shape the action stops after the screen icon change back to icon it shows the ARC calibration is successful If the icon does not cha...

Page 16: ...tly see the location in picture then remove up the electrode cover 2 The cap size of two electrodes is different wider head is for the electrode which is close to screen direction 3 Take away the cove...

Page 17: ...are 1 Open the signalfire2 APP software click on login 2 Please log in directly if you have an account otherwise please registe fitst 3 Click Device unconnected after login is successful 4 Please sele...

Page 18: ...help evaluate fiber link transmission quality The fusion splicer screen displays the measurement results Optical power meter input VFL output Optical power meter and VFL parameter settings 1 The user...

Page 19: ...tton swab to wipe from the middle of the lens do a circular motion until the edges of the lens spin out Then wipe with a clean dry cotton swab to remove extra alcohol 3 Turn on the power make sure tha...

Page 20: ...should be strict attention to avoid the invasion of dust into the inside of the machine and often clean In the usual cleaning maintenance is mainly clean V groove lens The v groove is mainly scraped...

Page 21: ...of the glass lens is prone to a layer of water mist which leads to the camera can not normally identify the optical fiber and error All you need to do is wipe the lens with a clean cotton swab or blo...

Page 22: ...then carry out the later debugging First best to do a discharge calibration before use to ensure the effect if the use environment of the machine be changed or placed for a long time Second after str...

Page 23: ...ne is V groove dirty optical fiber did not enter the groove as shown in the figure on the left in this case take out the optical fiber with the artist s knife along the bottom of the slot V groove bac...

Page 24: ...INGAND POWER SUPPLY 43 Lighting night lighting is convenient for construction work Mobile phone charging the device can reverse the power supply to the mobile phone Mobile phone charging diagram Light...

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