SIGMATEK 074.00660 Power Installation Manual Download Page 1

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Power Installation Guide

SIGMATEK FDD
Frame 7 to 9

Issue: 12

Summary of Contents for 074.00660

Page 1: ...Power Installation Guide SIGMATEK FDD Frame 7 to 9 Issue 12...

Page 2: ...cals REACH requires the supplier of an article to inform the recipient if it contains more than a specified proportion of any substance which is considered by the European Chemicals Agency ECHA to be...

Page 3: ...2 3 Mechanical installation 14 3 1 Safety information 14 3 2 Planning the installation 15 3 3 Terminal cover removal 17 3 4 Dimensions and mounting methods 19 3 5 Enclosure for standard drives 24 3 6...

Page 4: ...mation 94 6 1 UL file reference 94 6 2 Option modules kits and accessories 94 6 3 Enclosure ratings 94 6 4 Mounting 94 6 5 Environment 95 6 6 Electrical Installation 95 6 7 Motor overload protection a...

Page 5: ...ce They must read this safety information and this guide carefully 1 3 Responsibility It is the responsibility of the installer to ensure that the equipment is installed correctly with regard to all i...

Page 6: ...its control system could lead to or allow damage loss or injury a risk analysis must be carried out and where necessary further measures taken to reduce the risk for example an over speed protection d...

Page 7: ...and software are designed to high standards of quality and robustness they are not intended for use as safety functions i e where a fault or failure would result in a risk of injury In any application...

Page 8: ...choke i e Model 09x xxxxxE is referred to as a Frame 9E and a Frame 9 drive with an internal choke i e Model 09x xxxxxA is referred to as a Frame 9A Any reference to Frame 9 is applicable to both size...

Page 9: ...pond to week 10 of year 2017 FDD3 094 02240 E10 Model Frame Voltage Heavy Duty current rating Power format Control pod fitted Fan power supply fitted Refer to User Guide Normal Heavy Duty power rating...

Page 10: ...utput Input Output Max cont output current Nom power 400 V Motor power 460 V Max cont output current Nom power 400 V Motor power 460 V 3ph Nom Class Nom Class A A A mm2 mm2 AWG or kcmil AWG or kcmil A...

Page 11: ...r maximum 40 C 104 F 1000 m altitude and 3 kHz switching frequency except where shown Derating is required for higher switching frequencies ambient temperatures 40 C 104 F and higher altitude For dera...

Page 12: ...ve features Figure 2 3 Features of the drive size 7 to 9 Key 1 Ground connections 2 AC supply connections 3 DC bus 4 DC bus 5 Rating label 6 Braking terminal 7 Motor connections 1 2 5 5 1 3 6 7 1 1 2...

Page 13: ...with the drive The drive is supplied with a copy of the Power Installation Guide and a copy of the Control Getting Started Guide Quick Start Guide a safety information booklet the Certificate of Quali...

Page 14: ...continue Normally the capacitors are discharged by an internal resistor Under certain unusual fault conditions it is possible that the capacitors may fail to discharge or be prevented from being disc...

Page 15: ...operating temperature being exceeded Note that a sealed enclosure gives much reduced cooling compared with a ventilated one and may need to be larger and or use internal air circulating fans For furth...

Page 16: ...ical industrial control equipment If it is necessary to meet strict emission limits or if it is known that electromagnetically sensitive equipment is located nearby then full precautions must be obser...

Page 17: ...C and or DC power supply has been disconnected If the drive has been energized the power supply must be isolated at least ten minutes before work may continue Normally the capacitors are discharged by...

Page 18: ...e finger guard and DC terminal cover break outs Figure 3 5 Removing the finger guard break outs All sizes Place the finger guard on a flat solid surface and hit relevant break outs with hammer as show...

Page 19: ...tection to IP20 and to avoid the risk of fire in the event of a major internal failure Drive size Part number Picture Size 7 Kit of 8 x single entry grommets 3470 0086 Size 8 Kit of 8 x single entry g...

Page 20: ...ensions Figure 3 6 Drive dimensions Size 8 shown Size H1 H2 W D mm in mm in mm in mm in 7 557 21 93 508 20 270 10 63 280 11 02 8 804 31 65 753 29 65 310 12 21 290 11 42 9E 1069 42 09 1010 39 70 310 12...

Page 21: ...rface mounting Figure 3 7 Surface mounting dimensions size 7 to 9 220 mm 8 66 in 9mm 0 35 in 538 mm 21 18 25 mm 0 98 in 10 mm 0 39 in 784 mm 30 87 in 8 259 mm 10 20 in 0 35 in x 4 holes 9 mm 0 35 in 2...

Page 22: ...m 0 35 in 4 holes 166 mm 6 54 in 240 mm 9 45 in 240 mm 9 45 in 32 mm 1 26 in 5 mm 0 21 in 5 6 holes 252 mm 9 92 in n5 5 typ 8 places 989 8 259 mm 10 20 in 287 1 mm 11 3 0 04 in 327 mm 12 87 in 883 mm...

Page 23: ...parately below are the relevant part numbers Frame size Surface mounting kit supplied with drive Qty Optional through panel mounting kit Qty 7 Hole size 9 mm 0 35 in x 2 x 2 Hole size 9 mm 0 35 in x 1...

Page 24: ...he drives Table 3 3 Spacing required between the drives 50 C derating applies refer to Table 5 3 Maximum permissible continuous output current 50 C 122 F on page 80 Drive Size Spacing A 40 C 50 C 7 30...

Page 25: ...rances are maintained for the drive and external EMC filter Forced or convection air flow must not be restricted by any object or cabling Note For EMC compliance 1 When using an external EMC filter on...

Page 26: ...ive 2 Power cabling must be at least 100mm 4in from the drive in all directions A B 60 mm 2 37 in 45 mm 1 77 in B B A AC supply contactor and fuses or MCB Locate as required Locate as required Enclosu...

Page 27: ...t in contact with a wall or floor can dissipate heat Calculate the minimum required unobstructed surface area Ae for the enclosure from Where Ae Unobstructed surface area in m2 1 m2 10 9 ft2 T ext Max...

Page 28: ...pace available it can be made smaller only by attending to one or all of the following Using a lower PWM switching frequency to reduce the dissipation in the drives Reducing the ambient temperature ou...

Page 29: ...the installation Typically use a factor of 1 2 to 1 3 to allow also for pressure drops in dirty air filters Example To calculate the size of an enclosure for the following Three drives operating at th...

Page 30: ...e Trate the greater of Text or Tint Where Text Temperature outside the cabinet Tint Temperature inside the cabinet Trate Temperature used to select current rating from tables in Chapter 5 Technical da...

Page 31: ...ieve IP65 rating size 7 and 8 or IP55 size 9 NEMA 12 at the rear of the heatsink for through panel mounting This allows the front of the drive along with various switchgear to be housed in a high IP e...

Page 32: ...cket that would otherwise prevent a good seal This procedure is described in Figure 3 14 Figure 3 14 Special procedure for size 7 only 1 Remove screw shown using T20 torque driver 2 Bend EMC bracket 9...

Page 33: ...e 3 16 on page 34 sealing clamps are supplied in the through panel mounting kit to aid compression of the gasket The heatsink fans have conformal coated PCBs and have sealant at cable entry points Dri...

Page 34: ...t of the drive when through panel mounted For detailed information regarding high IP through panel mounting see section 3 4 3 Through panel mounting on page 22 When designing a high IP enclosure consi...

Page 35: ...C filter The external EMC filters for sizes 7 to 9 are designed to be mounted above the drive as shown below Figure 3 17 Size 7 to 9 mounting of the EMC filter 3 9 1 Optional external EMC filters Tabl...

Page 36: ...upply phase to phase and phase to ground Worst case 40 C 104 F 50 C 122 F IEC UL 40 C 104 F 50 C 122 F A A V V W W mA mA M 4200 1132 117 102 7 528 480 20 50 43 7 11 7 188 1 68 4200 1972 197 172 8 528...

Page 37: ...lter dimensions Table 3 9 Size 8 external EMC filter dimensions Part number A B C D E F H W V X Y Z 4200 1132 240 mm 9 45 in 255 mm 10 04 in 55 mm 2 17 in 150 mm 5 90 in 205 mm 8 07 in 270 mm 10 63 in...

Page 38: ...9A Table 3 10 Size 9A external EMC filter dimensions Part number A B D E F G H I J W 4200 3021 220 mm 8 66 in 170 mm 6 70 in 120 mm 4 72 in 210 mm 8 27 in 2 mm 0 08 in 40 mm 1 57 in 339 mm 13 34 73 mm...

Page 39: ...al external EMC Filter terminal data Part number A B C D E G H W Y 4200 4460 280 mm 11 02 180 mm 7 09 57 mm 2 24 mm 245 mm 9 65 in 225 mm 8 86 in 40 mm 1 57 in 105 mm 4 13 in 360 mm 14 7 in 11 mm 0 43...

Page 40: ...AWG FDD All 2 way relay connector 2 5 mm2 14 AWG FDD 7 to 9 STO connector FDD All 2 way low voltage power 24V supply connector 1 5 mm2 16 AWG Terminals Maximum standard crimp mm2 Maximum standard US...

Page 41: ...vironment Ambient temperature Ensure the enclosure temperature remains at or below maximum specified Dust Ensure the drive remains dust free check that the heatsink and drive fan are not gathering dus...

Page 42: ...3 Disconnect fan cables from drive making a note of the order and push grommets down prior to attempting fan removal 4 Remove the mounting screws using a T20 and T25 torque driver 5 Withdraw fan hous...

Page 43: ...fan removal procedure 1 Remove terminal cover 2 Remove finger guard 3 Disconnect fan cables from drive making a note of the order and push grommet down prior to attempting fan removal 4 Remove the mou...

Page 44: ...que driver remove the two screws that retain the heatsink fan housing 3 Withdraw the heatsink fan housing from the drive in the direction shown 4 Pull the fan cable through the fan cable gland 5 Using...

Page 45: ...tor bank fan replacement Auxiliary fan removal procedure 1 Disconnect fan wiring connector shown 2 Slide fan housing in the direction shown using tongue shown in enlarged diagram of fan 3 Withdraw fan...

Page 46: ...e work may continue Normally the capacitors are discharged by an internal resistor Under certain unusual fault conditions it is possible that the capacitors may fail to discharge or be prevented from...

Page 47: ...and ground connections size 7 shown On size 7 and 8 the supply and motor ground connections are made using the M8 studs located by the supply and motor connection terminals Refer to Figure 4 1 U V W...

Page 48: ...und connections are made using the M10 studs located by the supply and motor connection terminals Refer to Figure 4 2 Input connections Mains Supply L1 L2 Optional EMC filter Fuses L3 L1 L2 L3 PE Supp...

Page 49: ...r INLXXX must be used for size 9E Failure to provide sufficient reactance could damage or reduce the service life of the drive Refer to Table 4 4 Size 7 to 9 Model and Line reactor part number For pur...

Page 50: ...Table 4 2 Supply fault current used to calculate maximum input currents Electrochemical corrosion of grounding terminals Ensure that grounding terminals are protected against corrosion i e as could be...

Page 51: ...ur on ungrounded supplies with more than one source for example on ships Contact the supplier of the drive for more information Table 4 3 Behavior of the drive in the event of a ground earth fault wit...

Page 52: ...use excessive peak currents to flow in the input power circuit of the drive This may cause nuisance tripping or in extreme cases failure of the drive Drives of low power rating may also be susceptible...

Page 53: ...74 00660 INL 4014 4401 0237 074 00770 INL 4015 4401 0238 074 01000 INL 4016 4401 0239 8 084 01340 INL 4017 4401 0240 084 01570 INL 4018 4401 0241 9 094 02000 094 02240 INL 401 4401 0181 Part number Mo...

Page 54: ...The current in the other two phases would be significantly lower The values of maximum input current are stated for a supply with a 2 negative phase sequence imbalance and rated at the maximum supply...

Page 55: ...ltage rating for the following power connections AC supply to external EMC filter when used AC supply or external EMC filter to drive Drive to motor Drive to braking resistor 4 6 2 High capacitance re...

Page 56: ...rated motors given in NEMA MG1 section 31 is sufficient for motoring operation but not where the motor spends significant periods braking In that case an insulation peak voltage rating of 2 2 kV is r...

Page 57: ...run the motor The default setting of the motor rated voltage parameter is the same as the drive rated voltage i e 400 V drive 400 V rated voltage 230 V drive 230 V rated voltage A typical 3 phase mot...

Page 58: ...braked by the drive the maximum regenerated power that the drive can absorb is equal to the power dissipation losses of the drive When the regenerated power is likely to exceed these losses the DC bus...

Page 59: ...uous braking the continuous power dissipated in the braking resistor may be as high as the power rating of the drive The total energy dissipated in the braking resistor is dependent on the amount of e...

Page 60: ...Resistor Rated Power 10 030 Braking Resistor Thermal Time Constant 10 031 Braking Resistor Resistance 10 061 This data should be obtained from the manufacturer of the braking resistors The braking re...

Page 61: ...s an internal voltage surge protection device connected to ground Under normal circumstances this carries negligible current Please note that the internal filter is not removable on size 9E and 10E 4...

Page 62: ...9 4 will usually be sufficient to avoid causing disturbance to adjacent equipment of industrial quality If particularly sensitive equipment is to be used nearby or in a non industrial environment the...

Page 63: ...mp to the intended terminal on the drive in accordance with the connection details for the specific signal 1 A suitable clamp is the Phoenix DIN rail mounted SK14 cable clamp for cables with a maximum...

Page 64: ...ency emission into the line power supply Where the motor cable is short it permits the requirements of EN 61800 3 2004 to be met for the second environment see section 4 9 5 and section 5 1 24 For lon...

Page 65: ...size 7 8 and 9A internal EMC filter and line to ground varistors size 7 shown To electrically disconnect the Internal EMC filter remove the screw as highlighted above 1 To electrically disconnect the...

Page 66: ...tors should only be removed in special circumstances such as ungrounded supplies with more than one source for example on ships Where the line to ground varistors are removed ensure that line to groun...

Page 67: ...backplate Optional ground connection External controller 0V If the control circuit 0V is to be grounded this should be done at the system controller only to avoid injecting noise currents into the 0V...

Page 68: ...otor cable i e motor thermistor motor brake will pick up large pulse currents via the cable capacitance The shield of these signal cables must be connected to ground close to the motor cable to avoid...

Page 69: ...erruptions are unavoidable ensure the absolute minimum length of pigtail in the shield connections at each interruption Encoder connections Use a cable with the correct impedance Use a cable with indi...

Page 70: ...to a ground plate or similar metallic ground surface Figure 4 14 Feedback cable twisted pair Figure 4 15 Feedback cable connections To ensure suppression of radio frequency emission observe the follow...

Page 71: ...internal filter Key Unrestricted EN 61800 3 2004 A1 2012 second environment unrestricted distribution For longer motor cables an external filter is required Where a filter is required follow the guid...

Page 72: ...sion standards Use the recommended filter and shielded motor cable Observe the layout rules given in Figure 4 16 Ensure the AC supply and ground cables are at least 100 mm from the power module and mo...

Page 73: ...oduct information Mechanical installation Electrical installation Technical data UL listing information Avoid placing sensitive signal circuits in a zone 300 mm 12 in all around the power module Figur...

Page 74: ...s a separate external ground conductor or grounding is through the shield alone An internal ground core will carry a high noise current and therefore it must be terminated as close as possible to the...

Page 75: ...re it must be shielded and the shield s clamped to the drive using the grounding bracket as shown in Figure 4 21 Remove the outer insulating cover of the cable to ensure the shield s make contact with...

Page 76: ...e drive enclosure Installing a motor isolator disconnect switch for safety when work is done on the motor In these cases the following guidelines should be followed Terminal block in the enclosure The...

Page 77: ...ent voltages between nominally grounded points This is a particular risk where the circuits extend outside the protection of a building As a general rule if the circuits are to pass outside the buildi...

Page 78: ...olar TT UKK5 D 24 AC These devices are not suitable for encoder signals or fast digital data networks because the capacitance of the diodes adversely affects the signal Most encoders have galvanic iso...

Page 79: ...witching frequency and temperature on page 80 Table 5 1 400 V drive ratings 380 V to 480 V 10 These ratings are for 2 kHz switching frequency For ratings at 3 kHz switching frequency refer to section...

Page 80: ...5 75 112 95 2 80 6 63 53 8 45 75 100 88 73 61 48 41 084 01340 75 100 155 132 98 77 55 100 134 130 109 91 72 57 084 01570 90 150 184 169 142 106 7 77 75 125 157 143 121 104 80 1 65 094 02000 110 150 22...

Page 81: ...92 2842 2833 90 150 2132 2136 2370 2492 2475 2501 2538 094 02240 9A 132 200 3016 3191 3143 3063 3000 2856 2828 110 150 2424 2532 2511 2489 2474 2498 2537 094 02000 9E 110 150 2286 2565 2844 2966 2917...

Page 82: ...Storage time is 2 years Electrolytic capacitors in any electronic product have a storage period after which they require reforming or replacing The DC bus capacitors have a storage period of 10 years...

Page 83: ...survive environments as described by IEC60721 3 3 3C3 and EN60068 2 60 Meth 4 This corresponds to the levels typical of urban areas with industrial activities and or heavy traffic and in the immediate...

Page 84: ...in each of three mutually perpendicular axes in turn Referenced standard IEC 60068 2 6 Test Fc Frequency range 5 to 500 Hz Severity 3 5 mm peak displacement from 5 to 9 Hz 10 m s peak acceleration fro...

Page 85: ...e only it does not include the performance of the source of the control signals Open closed loop resolution Preset frequency reference 0 01 Hz Analog input 1 11 bit plus sign Analog input 2 11 bit Cur...

Page 86: ...ues of maximum continuous input current are given to aid the selection of cables and fuses These values are stated for the worst case condition with the unusual combination of stiff supply with bad ba...

Page 87: ...HSJ 094 02240 245 267 359 350 350 The nominal cable sizes below are only a guide The mounting and grouping of cables affects their current carrying capacity in some cases smaller cables may be accept...

Page 88: ...length is reduced from that shown in Table 5 14 if high capacitance or reduced diameter motor cables are used refer to section 4 6 2 High capacitance reduced diameter cables on page 55 5 1 22 Braking...

Page 89: ...cription Maximum cable size FDD All Control connector 1 5 mm2 16 AWG FDD All 2 way relay connector 2 5 mm2 14 AWG FDD 7 to 9 STO connector FDD All 2 way low voltage power 24V supply connector 1 5 mm2...

Page 90: ...on frequency via coupling clamp Control lines Level 4 industrial harsh 5 50 ns 2 kV transient at 5 kHz repetition frequency by direct injection Power lines Level 3 industrial IEC61000 4 5 EN61000 4 5...

Page 91: ...ance 400 V drives Table 5 23 Size 8 emission compliance 400 V drives Table 5 24 Size 9 emission compliance 400 V drives Motor cable length m Switching Frequency kHz 2 3 4 6 8 12 16 Using internal filt...

Page 92: ...sales distribution in which the manufacturer restricts the supply of equipment to suppliers customers or users who separately or jointly have technical competence in the EMC requirements of the applic...

Page 93: ...ting IP rating Power dissipation at rated current Ground leakage Discharge resistors Balanced supply phase to phase and phase to ground Worst case 40 C 104 F 50 C 122 F IEC UL 40 C 104 F 50 C 122 F A...

Page 94: ...en fitted with a conduit box the drives comply with the requirements in the Standard for Fire Test for Heat and Visible Smoke Release for Discrete Products and Their Accessories Installed in Air Handl...

Page 95: ...g of branch circuit Opening of the branch circuit protective device may be an indication that a fault has been interrupted To reduce the risk of fire or electric shock the equipment should be examined...

Page 96: ...limit regenerative current limit and symmetrical current limit entered as percentage and the motor rated current parameter entered in amperes The duration of the overload is dependent on motor thermal...

Page 97: ......

Page 98: ...0478 0641 12...

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