SIG SUN DANCER 50 Manual Download Page 18

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desired position as long as you don’t press down on it. Once the
decal is in position, hold it lightly in place with your fingertips and
use a paper towel to gently dab the excess liquid away. Use a
small squeegee to now set the decal in place, removing all excess
liquid and any trapped air bubbles from beneath the decal. The
SIG 4" Epoxy Spreader - #SIGSH678 - is perfect for this job.
Remove any excess fluid with a dry paper towel and allow the
decals to set overnight. They will be solidly adhered to the model
without any air bubbles.

CENTER OF GRAVITY:

In terms of the flight characteristics you will realize, this is 
probably the single most important step in preparing your SUN
DANCER 50 for flight. The final placement of the longitudinal
Center of Gravity or Balance Point is extremely important and
should be approached with patience and care.

Completely 

assemble the model, including propeller, spinner, etc. Do not leave
anything off the airplane that will be on it in flight. DO NOT FILL
THE FUEL TANK for balancing purposes.

We have found that the simplest way to check the balance is the
old "fingertips under the top wing" method. First place a strip of
masking tape on the bottom side of the top wing on both sides of
the cabane struts. Measure back from the leading edge and place
marks on the masking tape at the distance shown below.

For initial test flying and familiarization purposes, we suggest
a starting balance point of 3-1/4" behind the leading edge of
the top wing.

Place your fingers on the rear marks on the tape and gently lift the
model up off the workbench. If the model hangs in a tail low 
position, the airplane is tail heavy. If the model hangs nose low, it
is nose heavy. If the model hangs level at the 3-1/4" mark, the
model is balanced properly for initial test flights.

If you need to move your balance point fore or aft slightly, the first
method to try is relocating the airborne battery pack. Often times,
moving your battery pack fore or aft is all you need to do to achieve
the desired balance point. If you have a super heavy engine, it’s
not unheard of for the battery pack to end up behind the cockpit
area.

Wherever the battery pack ends up, be sure it is 

adequately secured to the model structure so it will not move
around in flight. If relocating your battery pack is not enough to
achieve the desired balance point, and more weight is needed,
consider using a larger (and therefore heavier) battery pack. Try to
avoid adding useless weight. If you need more weight in the nose,
try a heavier spinner or replace the light wheels with heavier after-
market wheels. If your model is nose heavy and battery shifting
does not work, you can make significant changes in balance with
stick-on lead weights.

These can be used temporarily on the 

outside of the model until you've flown the airplane sufficiently to
know exactly where you like the CG and how much weight it takes
to get it there. Once that's done, the lead weights can be placed
inside the fuselage by simply removing the elevator servo and
securing the weights on the inside. With the elevator servo back in
place, the weights are hidden.

After flying for a while you may wish to fine tune the balance point
to match your flying style. As we all know, as the balance point is
moved aft, an airplane will become more responsive in all axis, but
it will be especially noticeable in "pitch" (up and down). We have
flown the SUN DANCER 50 with the C.G. as far back as 3-5/8" and
found it to be manageable, with excellent aerobatic capabilities.
However, we did notice an increase in pitch sensitivity and had to
decrease the elevator throw to compensate. "Softening" elevator

response with a reasonable exponential percentage also works. In
the end, the final balance point and control throws you use will
depend somewhat on how you like to fly. Some pilots like their
models extremely reactive, others strive for more smoothness.
The SUN DANCER 50 is a very capable aerobatic machine and
can be tailored to fit your style. We therefore suggest that you
begin with the suggested C.G. location and experiment from there.

Finally, the aerobatic performance of your SUN DANCER 50 will
benefit greatly if you balance the airplane laterally as well as fore
and aft. In other words, eliminate the "heavy wingtip" syndrome.
Lateral balancing requires that the model be suspended upside
down by two lines (use substantial size chord or fishing line). Loop
one line over the engine propeller shaft and the other line over the
tail wheel bracket. Hang the model from the ceiling or a rafter, 
leveling it in side view. With the model secured in this way, observe
the wings. Ideally they should be level, without one wing lower
than the other.

If one wing panel is lower, it means that it is 

somewhat heavier than the other. When flying the model, this
imbalance can cause the model to "pull" to the heavy side, 
especially in loops and up line maneuvers. To make the airplane
track true, the light wing panel needs weight at the tip to balance it
level with the other panel. Again, this can be done with stick-on
weights, which could later be hidden inside the wingtip.

FLYING:

If you have carefully followed this assembly manual, you should
have no real problems in test flying your SUN DANCER 50. Try to
choose a calm day for the first flight. Good conditions will help in
correctly evaluating the flight performance of the model. Begin
your test flight by making sure the engine is properly broken-in,
with a reliable idle, a strong top end, and smooth transition 
performance. Set your engine’s high-speed needle valve a little on
the rich side, so that when the airplane noses up the engine will
not be over lean and sag.

Holding up elevator, taxi the model to get a feel for how it handles
on the ground. Make sure you have positive left and right turning
ability. If not, make any adjustments needed to achieve positive
ground control. Once you are satisfied with the taxi tests, line the
model up with the centerline of the runway with the nose into the
wind. Hold a little up elevator and advance the throttle smoothly -
do not throw the throttle open all at once!  The airplane should roll
forward smoothly. As speed builds, slowly back off the elevators
and use just a little rudder, only as needed, to maintain a straight
takeoff run. The tail will come up as flying speed is reached and a
little up elevator will lift the SUN DANCER 50 off the ground.

Maintain a straight outbound flight path, climbing at a shallow
angle until a safe maneuvering altitude is reached. If the model
requires trim, fly it to a reasonable altitude first before trimming.
Initially, make your control inputs smooth and avoid jerking the
sticks.

At altitude, make any trim changes needed to achieve hands off,
straight and level flight. From our experience, this will take very 
little trim input, if the model was assembled and balanced 
properly. Once you're comfortable, make a few circuits around the
field to get the feel of the controls.

The airplane should 

demonstrate smooth flight characteristics without jumpiness or
over-sensitivity. At altitude, try a roll. Then, try another roll to the
opposite side. Properly trimmed, the SUN DANCER 50 will roll
smoothly and very axially in either direction. Now try a loop. The
SUN DANCER 50 should pull cleanly through loops, without 
wandering to either side. Once you're comfortable, try knife-edge
flight.

You will quickly find that the SUN DANCER 50 easily 

Summary of Contents for SUN DANCER 50

Page 1: ...the covering material or how it was applied Balsawood takes on or loses ambient humidity Your Sun Dancer 50 was manufactured in a relatively humid region of the world The wood was therefore holding some humidity at the time the parts were covered and bagged When these parts are removed from their bags and subjected to drier conditions the wood quickly loses moisture and the covering may appear loo...

Page 2: ...f the required parts screws and bolts etc will be included in the bag to assemble a particular component of the model Bag 1 Top Wing fully assembled covered with AeroKote Holes for mounting cabane struts pre drilled in hard points Holes for inter plane struts 4 pre drilled in hard points Ailerons in place with CA hinges not glued Bag 2 Bottom Wing fully assembled covered with AeroKote Holes for in...

Page 3: ...Pull Rigging Couplers w metal R C links knurled stop nuts 2 each 56mm 022 X 27 3 4 Braided Steel Pull Pull Cables Bag 19 2 each M4 X 40mm Axle Bolts 2 each 4mm Hex Nuts 4 each 4mm Lock Nuts 2 each 4mm X 15mm Landing Gear Attach Bolts 2 each 4mm Washers 2 each 4mm Lock Washers 4 each 3mm X 10mm Wheel Pant Attach Bolts 4 each 3mm Lock Washers Bag 20 1 each 5mm OD X 4mm ID X 30 1 2cm 12 Outer Throttl...

Page 4: ...the looks of the Sun Dancer 50 is the windshield frame Since the windshield is screwed to the fuselage it is easy to remove and paint the frame Use contrasting color paint or striping tape on the raised frame portions of the windshield to simulate the metal windshield framing used on full sized aircraft To assure good adhesion of your trim always wash the windshield in warm water and liquid dish s...

Page 5: ...dge from one of the hinges and carefully apply four 4 small drops of thin CA glue to the left and right side of the exposed hinge Repeat on the other two hinges Remove the masking tape flex aileron in opposite direction and again use tape to hold it in this position Turn wing over and apply four drops of thin CA glue to each exposed edge of each hinge exactly as before Remove the tape and return t...

Page 6: ...mitter and center the aileron trim lever Now turn on the receiver and let the servos neutralize before adjusting the servo arms to position them as close to 90O to the side of the servo case as possible With the servo arms now positioned correctly re install the servo output arm screws Turn off the radio system and remove the servo leads from the Y harness 7 The length of string in each wing panel...

Page 7: ...ew the hatches in place using M2 X 8mm PWA screws provided Plug the servo leads into the Y harness and secure with heat shrink tube or tape 8 Tape the lower ailerons in the neutral position turn on the radio and recheck the servos for neutral Adjust the length of the pushrod by turning the R C links in or out until the connecting pin matches the outer hole of the control horn Snap the R C Link in ...

Page 8: ...ed 2mm x 36mm Z bend link into one end of the inner nylon pushrod Drill out the hole in the carburetor throttle arm with a 46 drill to allow the Z bend to fit Insert the Z bend into the throttle arm slide the inner pushrod into the outer housing tube and mount the engine with 2 bolts to hold it in the proper position Move the throttle arm to the closed position and note if this moves the pushrod i...

Page 9: ...es at the back of the cowl with the same lines on the fuselage and tape the cowl to the fuselage in this position Using the six holes 3 on each side of the cowl as guides drill six 1 16 dia pilot holes for the cowl mounting screws Drill each hole about 1 4 deep Remove the cowl from the fuselage Apply a couple of small drops of thin CA into these holes to harden them 9 Centerline 3 1 4 TIPS ON CUTT...

Page 10: ...ave to use the same technique to create the required cowl clearance hole for your particular engine For most engine installations there is more than an adequate amount of openings provided in the cowling for cooling air to enter and exit A rule of thumb is that the exit area must be equal to or larger than cooling air inlet There should be at least 1 8 of clearance between the cowling and any acce...

Page 11: ...l pants to the On the servo end of the cable slide one of the copper swage tubes onto the end of one of the cables Then insert the end of the cable through the small hole in the end of a threaded rigging coupler giving yourself about 2 3 of cable to work with Loop the short end of the cable back and run it back through the copper swage tube Pull the swage tube up to about 1 2 away from the rigging...

Page 12: ... Use the Control Horn Drill Template to mark the mounting holes for the control horn Drill the two required horn mounting holes with a 5 64 bit and bolt the control horn and backing plate in place with two M2 x 15mm screws and nuts 12 gear and the gear to the fuselage in this configuration Locate the two fiberglass wheel pants and use the four M3 x 10mm bolts and four 3mm lock washers to attach th...

Page 13: ...in place after the pull pull rudder cables are installed and centered in the following steps 30 The elevator assembly is now hinged to the horizontal stabilizer using the same hinging methods earlier used to hinge the ailerons FIN RUDDER ASSEMBLY 31 Trial fit the vertical fin into the slot at the top rear of the fuselage locating its bottom tab into the slot in the horizontal stabilizer Mark the b...

Page 14: ...the rudder and tail wheel If there is any binding correct it Finally wrap several turns of the wire around itself to lock it into place and snip off the excess ELEVATOR PUSHROD 37 Using your radio system center the elevator servo making sure the trim lever is also centered Mount the elevator servo output arm in place at 90O to the side of the servo pointed up toward the bottom of the stabilizer Us...

Page 15: ... under slight tension with a rubber band that is looped around the antenna at one end and a pin in the fin on the other end The on off switch can be mounted directly into the side of the fuse lage or internally using piece of music wire as the means to acti vate the switch We typically prefer an internally mounted switch simply because it is cosmetically clean and keeps fuel and dust out of the sw...

Page 16: ...e switch lever to fit a piece of 045 dia music wire Drill an exit hole in the side of the fuselage lined up with the switch wire location Make a 90O bend in one end of the wire and insert the short end into the hole in the switch lever Insert the wire through the hole in the fuselage and make another 90O bend in the wire outside of the fuselage side giving you a small handle to pull and push when ...

Page 17: ...sfied tighten the lock nut behind the R C link to lock the R C link in this adjustment position Repeat this process on the opposite set of ailerons Remove the tape holding the upper ailerons centered and use the transmitter to check for movement and centering of the now coupled ailerons CONTROL MOVEMENTS This is an important section of this manual After flying your SUN DANCER 50 for a while and ge...

Page 18: ...vator throw to compensate Softening elevator response with a reasonable exponential percentage also works In the end the final balance point and control throws you use will depend somewhat on how you like to fly Some pilots like their models extremely reactive others strive for more smoothness The SUN DANCER 50 is a very capable aerobatic machine and can be tailored to fit your style We therefore ...

Page 19: ...ring final approach down to a few feet off the ground Back completely off the throttle once the airplane is low to the ground with a good rate of descent established Flair the airplane as the ground approaches for a smooth 3 point SUN DANCER 50 ARF LOG BOOK Date of first flight Comments landing and rollout Hard landings are not necessary sound piloting skills are The second flight should be even m...

Page 20: ...20 SUN DANCER 50 ARF LOG BOOK Date of first flight Comments ...

Page 21: ... size or full size are not toys Because of the speeds that airplanes must achieve in order to fly they are capable of causing serious bodily harm and property damage if they crash IT IS YOUR RESPONSIBILITY AND YOURS ALONE to assemble this model airplane correctly according to the plans and instructions to ground test the finished model before each flight to make sure it is completely airworthy and...

Page 22: ...o land with no bad habits Or go for scale appearance and performance with the Extra 300XS ARF and simulate the maneuvers yourself that you are likely to see the real Extra 300XS perform at a major air show Three more great models to grow with from SIG Two things mark the difference between a great day at the field and disaster One is your radio batteries Second is your fuel Having the right fuel f...

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