SIG SUN DANCER 50 Manual Download Page 14

swaging tube towards the rigging coupler. Use pliers or a crimping
tool to squeeze the copper tube tightly over the cable to lock it in
place. Cut off the excess short end of the cable and secure the
joint with a small drop of thin CA glue, wicked into each swaging
tube. Adjust the threaded R/C links until you get both pull-pull
cables to approximately the same mild tension. It is not necessary
to pull the cables extremely tight.

35) Remove the tape holding the rudder in place, turn on the

radio system and test the movement direction and centering of the
rudder. Make adjustments if needed. When satisfied with the
operation of the pull-pull system, tighten the knurled stop nut on
each rigging coupler up against the end of the R/C Links to lock
the links in place.

36) The two tail wheel centering springs are now installed.

These springs connect the "T" bracket on the bottom of the rudder
to the tail wheel steering arm, just above the tail wheel itself.
These springs are installed and bent to impart just a little tension
on the tail wheel bracket, centering the tail wheel with the rudder.
Install the two springs making sure the tail wheel is centered with
the rudder when it is in the neutral position.

Use needle nose pliers to bend loops in one end of the each spring
and hook these loops into the holes of the metal "T" bracket on the
bottom of the rudder. With the rudder and the tail wheel both in the
neutral position, apply a small amount of tension to one of the
springs and using pliers, make a 90

O

bend in the wire at the hole

location on the tail wheel steering arm. Insert the wire into the
steering arm and make another 90

O

bend back toward the center

of the spring, forming a loop.

Repeat this procedure with the

remaining spring. Do not over stretch the springs when doing this.
A little bit of tension is all you need. The springs should center the
tail wheel to the rudder when it is at neutral. Turn on your radio
system to check the movement of the rudder and tail wheel. If
there is any binding, correct it. Finally, wrap several turns of the
wire around itself to lock it into place and snip off the excess.

ELEVATOR PUSHROD:

37) Using your radio system, center the elevator servo making

sure the trim lever is also centered. Mount the elevator servo 
output arm in place at 90

O

to the side of the servo, pointed up

toward the bottom of the stabilizer. Use tape to hold the elevators
in the neutral position to the horizontal stabilizer.

Attach the 

Z-bend end of the pushrod into the servo output arm, using the
second hole from the end of the arm. Adjust the threaded R/C link
to fit into the last hole of the elevator horn. Remove the tape 
holding the elevators in neutral and test the movement of the 
elevators with your transmitter. Adjust the R/C link as required to
get the elevators exactly at neutral.

ASSEMBLING THE PULL-PULL CABLES:

Note: It is important that the distance between the pull-pull cable
attach points at both the servo and rudder horns are as close to
the same as possible.

34) Use tape to hold the rudder in the neutral position. Prepare

the two R/C links and the rigging couplers by first centering the
R/C links in the middle of the threads of the rigging coupler. Then
thread the knurled stop nut up snuggly against the R/C Link. Snap
the R/C links and rigging couplers in place into the proper holes in
each rudder control horn. Turn your radio system on and make
sure the rudder servo arm is centered and that the rudder trim on
the transmitter is also centered. Slip one of the copper swage
tubes onto the end of the cable at the rear of the fuselage. Thread
the end of the cable through the small hole in the end of the rig-
ging coupler and take up the slack in the cable. Loop the end of
the cable back and run it through the copper swaging tube and
slide the swaging tube up to within 1/2" of the rigging coupler. Do
not crimp the swaging tube at this time. Repeat this procedure for
the remaining pull-pull cable. Next, with the rudder still taped in the
neutral position, remove any excess slack from both of the pull-pull
cables by pulling on the short end of the cable and sliding the

14

Summary of Contents for SUN DANCER 50

Page 1: ...the covering material or how it was applied Balsawood takes on or loses ambient humidity Your Sun Dancer 50 was manufactured in a relatively humid region of the world The wood was therefore holding some humidity at the time the parts were covered and bagged When these parts are removed from their bags and subjected to drier conditions the wood quickly loses moisture and the covering may appear loo...

Page 2: ...f the required parts screws and bolts etc will be included in the bag to assemble a particular component of the model Bag 1 Top Wing fully assembled covered with AeroKote Holes for mounting cabane struts pre drilled in hard points Holes for inter plane struts 4 pre drilled in hard points Ailerons in place with CA hinges not glued Bag 2 Bottom Wing fully assembled covered with AeroKote Holes for in...

Page 3: ...Pull Rigging Couplers w metal R C links knurled stop nuts 2 each 56mm 022 X 27 3 4 Braided Steel Pull Pull Cables Bag 19 2 each M4 X 40mm Axle Bolts 2 each 4mm Hex Nuts 4 each 4mm Lock Nuts 2 each 4mm X 15mm Landing Gear Attach Bolts 2 each 4mm Washers 2 each 4mm Lock Washers 4 each 3mm X 10mm Wheel Pant Attach Bolts 4 each 3mm Lock Washers Bag 20 1 each 5mm OD X 4mm ID X 30 1 2cm 12 Outer Throttl...

Page 4: ...the looks of the Sun Dancer 50 is the windshield frame Since the windshield is screwed to the fuselage it is easy to remove and paint the frame Use contrasting color paint or striping tape on the raised frame portions of the windshield to simulate the metal windshield framing used on full sized aircraft To assure good adhesion of your trim always wash the windshield in warm water and liquid dish s...

Page 5: ...dge from one of the hinges and carefully apply four 4 small drops of thin CA glue to the left and right side of the exposed hinge Repeat on the other two hinges Remove the masking tape flex aileron in opposite direction and again use tape to hold it in this position Turn wing over and apply four drops of thin CA glue to each exposed edge of each hinge exactly as before Remove the tape and return t...

Page 6: ...mitter and center the aileron trim lever Now turn on the receiver and let the servos neutralize before adjusting the servo arms to position them as close to 90O to the side of the servo case as possible With the servo arms now positioned correctly re install the servo output arm screws Turn off the radio system and remove the servo leads from the Y harness 7 The length of string in each wing panel...

Page 7: ...ew the hatches in place using M2 X 8mm PWA screws provided Plug the servo leads into the Y harness and secure with heat shrink tube or tape 8 Tape the lower ailerons in the neutral position turn on the radio and recheck the servos for neutral Adjust the length of the pushrod by turning the R C links in or out until the connecting pin matches the outer hole of the control horn Snap the R C Link in ...

Page 8: ...ed 2mm x 36mm Z bend link into one end of the inner nylon pushrod Drill out the hole in the carburetor throttle arm with a 46 drill to allow the Z bend to fit Insert the Z bend into the throttle arm slide the inner pushrod into the outer housing tube and mount the engine with 2 bolts to hold it in the proper position Move the throttle arm to the closed position and note if this moves the pushrod i...

Page 9: ...es at the back of the cowl with the same lines on the fuselage and tape the cowl to the fuselage in this position Using the six holes 3 on each side of the cowl as guides drill six 1 16 dia pilot holes for the cowl mounting screws Drill each hole about 1 4 deep Remove the cowl from the fuselage Apply a couple of small drops of thin CA into these holes to harden them 9 Centerline 3 1 4 TIPS ON CUTT...

Page 10: ...ave to use the same technique to create the required cowl clearance hole for your particular engine For most engine installations there is more than an adequate amount of openings provided in the cowling for cooling air to enter and exit A rule of thumb is that the exit area must be equal to or larger than cooling air inlet There should be at least 1 8 of clearance between the cowling and any acce...

Page 11: ...l pants to the On the servo end of the cable slide one of the copper swage tubes onto the end of one of the cables Then insert the end of the cable through the small hole in the end of a threaded rigging coupler giving yourself about 2 3 of cable to work with Loop the short end of the cable back and run it back through the copper swage tube Pull the swage tube up to about 1 2 away from the rigging...

Page 12: ... Use the Control Horn Drill Template to mark the mounting holes for the control horn Drill the two required horn mounting holes with a 5 64 bit and bolt the control horn and backing plate in place with two M2 x 15mm screws and nuts 12 gear and the gear to the fuselage in this configuration Locate the two fiberglass wheel pants and use the four M3 x 10mm bolts and four 3mm lock washers to attach th...

Page 13: ...in place after the pull pull rudder cables are installed and centered in the following steps 30 The elevator assembly is now hinged to the horizontal stabilizer using the same hinging methods earlier used to hinge the ailerons FIN RUDDER ASSEMBLY 31 Trial fit the vertical fin into the slot at the top rear of the fuselage locating its bottom tab into the slot in the horizontal stabilizer Mark the b...

Page 14: ...the rudder and tail wheel If there is any binding correct it Finally wrap several turns of the wire around itself to lock it into place and snip off the excess ELEVATOR PUSHROD 37 Using your radio system center the elevator servo making sure the trim lever is also centered Mount the elevator servo output arm in place at 90O to the side of the servo pointed up toward the bottom of the stabilizer Us...

Page 15: ... under slight tension with a rubber band that is looped around the antenna at one end and a pin in the fin on the other end The on off switch can be mounted directly into the side of the fuse lage or internally using piece of music wire as the means to acti vate the switch We typically prefer an internally mounted switch simply because it is cosmetically clean and keeps fuel and dust out of the sw...

Page 16: ...e switch lever to fit a piece of 045 dia music wire Drill an exit hole in the side of the fuselage lined up with the switch wire location Make a 90O bend in one end of the wire and insert the short end into the hole in the switch lever Insert the wire through the hole in the fuselage and make another 90O bend in the wire outside of the fuselage side giving you a small handle to pull and push when ...

Page 17: ...sfied tighten the lock nut behind the R C link to lock the R C link in this adjustment position Repeat this process on the opposite set of ailerons Remove the tape holding the upper ailerons centered and use the transmitter to check for movement and centering of the now coupled ailerons CONTROL MOVEMENTS This is an important section of this manual After flying your SUN DANCER 50 for a while and ge...

Page 18: ...vator throw to compensate Softening elevator response with a reasonable exponential percentage also works In the end the final balance point and control throws you use will depend somewhat on how you like to fly Some pilots like their models extremely reactive others strive for more smoothness The SUN DANCER 50 is a very capable aerobatic machine and can be tailored to fit your style We therefore ...

Page 19: ...ring final approach down to a few feet off the ground Back completely off the throttle once the airplane is low to the ground with a good rate of descent established Flair the airplane as the ground approaches for a smooth 3 point SUN DANCER 50 ARF LOG BOOK Date of first flight Comments landing and rollout Hard landings are not necessary sound piloting skills are The second flight should be even m...

Page 20: ...20 SUN DANCER 50 ARF LOG BOOK Date of first flight Comments ...

Page 21: ... size or full size are not toys Because of the speeds that airplanes must achieve in order to fly they are capable of causing serious bodily harm and property damage if they crash IT IS YOUR RESPONSIBILITY AND YOURS ALONE to assemble this model airplane correctly according to the plans and instructions to ground test the finished model before each flight to make sure it is completely airworthy and...

Page 22: ...o land with no bad habits Or go for scale appearance and performance with the Extra 300XS ARF and simulate the maneuvers yourself that you are likely to see the real Extra 300XS perform at a major air show Three more great models to grow with from SIG Two things mark the difference between a great day at the field and disaster One is your radio batteries Second is your fuel Having the right fuel f...

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