SIG HRR501 Assembly Instructions Manual Download Page 7

71.

Attach the motor mount to the firewall and then install the engine on the mount. When using the Norvel engine, the muffler 
is positioned so the exhaust is in the front.

 
72.

 
Mark and dnll the holes in the firewall for the fuel and vent hnes and the throttle cable.

 
73.

 
Install the throttle pushrod. Route the housing along the fuselage side for tank clearance.

 
74.

 
Assemble the fuel tank and install in the model.

 
75.

 
Trim the cowl approximately 1/8" up from the base, and remove the front circle.

 
76.

 
Tape the cowl to the front of the model in the proper position. Glue the cowl blocks to the firewall. Drill 3 1/16" holes in the 
cowl at the center of each cowl block and install the screws.

 
77.

 
Cut holes in the cowl for glow plug and needle valve access. You may need to add an extension on the needle valve. Use 
a piece of silicone tube to route the exhaust out of the cowl. Cut a hole in the cowl for this tube.

 
78.

 
Temporarily install the receiver and battery and cut an opening in the fuselage side for the switch. Drill a 1/16" hole in F10 
immediately behind F-4 for the antenna exit. The antenna can also exit the top of the fuselage behind the canopy or run 
through a plastic tube to exit the rear of the fuselage under the stabilizer.

 
79.

 
Trim the canopy and test fit to the fuselage.

 

Covering

 
80.

 
Remove the cowl, engine, control surfaces and other items. Sand the entire model smooth with 320 grit sandpaper.

 
81.

 
Cover the model with your choice of iron on covering materials. Cover the landing gear fairings (LG) at this time.

 
82.

 
Paint the cowl, canopy frame and wing dowels to match the covering. Paint the firewall and cowl blocks with fuel proof 
paint.

 
83.

 
Apply the decals and other markings as desired. An ultra fine Sharpie Marker can be used to draw panel lines and other 
details.

 

Final Assembly

 
84.

 
lnstall the elevators and glue the hinges.

 
85.

 
0n the fixed rudder version glue the bottom of the rudder to the fuselage and cover the joint between the rudder and the 
fuselage with a small strip of covering material. Glue the tail wheel to the bottom of the fuselage. For the moveable rudder, 
Install the rudder onto the model and glue the hinges.

 
86.

 
Glue the wing dowels into the fuselage.

 
87.

 
Re-install the control horns, pushrods, engine, tank, cowl and other items.

 
88.

 
Glue the canopy onto the model.

 
89.

 
Cut an opening in the wing for the aileron servo. Remove the covering from the servo rail location.

 
90.

 
Cut the aileron servo rails from scrap ply sheet LC-501-05. Glue 1 servo rail (1/8") to the wing at the front ofthe servo. Use 
2 (1/4") servo rails at the rear of the servo. You may need to customize the rails to fit your particular servo.

 
91.

 
Mount aileron servo. Attach the ailerons and glue the hinges. Make the aileron pushrods "Z" bends at the torque rod ends 
and servo connectors at the servo.

 
92.

 
Cut the covering away from the slots in the landing gear blocks and install the landing gear wires. Use two #4 x 1/2" 
screws to retain each landing gear wire. Install the main and tail wheels. Glue the landing gear fairings to the landing gear 
with silicone rubber. You may need to use brass tube bushings if you use wheels with 1/8" holes.

Summary of Contents for HRR501

Page 1: ...a Strip 2 Leading Edge Strips 3 32 sq x36 Balsa Strip 1 Trailing Edge 5 16 x1 x 6 Tapered Balsa Trailing Edge 1 1 16 Balsa Sheet 1 16 x3 x 6 Balsa Sheet 1 3 32 x1 4 Strip 3 32 x1 4 x18 Balsa Strip Misc Parts Loose in Box 2 Main Landing Gear 2 1 16 Bent Aileron Torque Rod 1 Pushrod 1 16 x18 Wire Pushrod Z Bend One End 1 Cowl 1 Canopy 1 Plan Sheet 1 1 Plan Sheet 2 1 Decal Sheet 1 Instruction Book Ha...

Page 2: ...llowing pages as a guide It is possible that several of the laser cut parts may not be completely cut through If this is the case you can free the part from the sheet quickly using an X acto knife NOTE The slight discoloration on the edges of the laser cut parts may be removed by lightly sanding the edges with 400 grit sandpaper ...

Page 3: ...sterKote Black TOPR7208 1 Propeller Grish Tornado 6 3 Nylon Propeller GRIQ1050 6 Rubber Bands wing attach Sig SH 340 2 Wheel Bushings Make from K S Brass Tube 127 1 Nylon Reinforcing Tape Goldberg 450 1 1 1 2 Spinner Du Bro 261 General Note Cover the plans with wax paper before assembling your model to prevent the parts from sticking to the plan Building the Tail Surfaces 1 Make the elevators by g...

Page 4: ...ge top Glue F 12A and F 12 into position 27 Glue 3 32 x 1 4 strips between F 3 and F 5 between F 3 and F 12 and between F 14 and F 16 Trim away F 12A and F 13 if required to allow the strip to fit completely into the notches in the formers When the glue is dry trim the ends of the strips flush with the formers 28 Sheet the lower front fuselage with 1 16 sheet Cut a piece of 1 16 x 3 sheet slightly...

Page 5: ...r rib W 10 43 Glue the lower spar the trailing edge and the leading edge to the wing center section 44 Place rib W 4 into position and glue it to the trailing edge the main spar the leading edge and to rib W 3 45 Cut the top 3 16 sq spar and the two 3 32 sq leading edge strips to length and glue into position 46 There are 4 thin plywood dihedral braces that are laminated together at each upper and...

Page 6: ...landing gear wires into the landing gear blocks Bend the wire so that the landing gear legs angle forward at the angle shown on the plan Pre Cover Assembly 62 Glue the stabilizer into position on top of the fuselage 63 Moveable Rudder 4 channel Glue the base of the fin to the stabilizer Fixed Rudder 2 or 3 channel Glue the base of the fin to the stabilizer Do not glue the lower end of the rudder t...

Page 7: ...materials Cover the landing gear fairings LG at this time 82 Paint the cowl canopy frame and wing dowels to match the covering Paint the firewall and cowl blocks with fuel proof paint 83 Apply the decals and other markings as desired An ultra fine Sharpie Marker can be used to draw panel lines and other details Final Assembly 84 lnstall the elevators and glue the hinges 85 0n the fixed rudder vers...

Page 8: ... cover any component damaged buy use or modification In no case shall Herr Engineering Corporation s liability exceed the original cost of the purchased kit Further Herr Engineering Corp reserves the right to change or modify this warranty without notice In that Herr Engineering Corporation has no control over the assembly or use no liability shall be assumed or accepted for any damage resulting f...

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