Siemens SINUMERIK ONE NCU 1760 Page 1 Equipment Manual Download

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SINUMERIK

SINUMERIK ONE

NCU 1760

Equipment Manual

Valid for

Control

SINUMERIK ONE

6FC5317-6AA00-0AA0

02/2020

A5E45627861B AB

Preface

Fundamental safety

instructions

System overview

Description

Application planning

Dimension drawings

Installation

Connecting

Diagnostics

Service and maintenance

Technical data

Connectable components

Spare parts/accessories

Safety symbols

Appendix

Summary of Contents for SINUMERIK ONE NCU 1760

Page 1: ...2020 A5E45627861B AB Preface Fundamental safety instructions 1 System overview 2 Description 3 Application planning 4 Dimension drawings 5 Installation 6 Connecting 7 Diagnostics 8 Service and maintenance 9 Technical data 10 Connectable components 11 Spare parts accessories 12 Safety symbols 13 Appendix A ...

Page 2: ...hose who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used thes...

Page 3: ...mail to the following address mailto docu motioncontrol siemens com mySupport Documentation At the following address https support industry siemens com My ww en documentation you can find information on how to create your own individual documentation based on Siemens content and adapt it for your own machine documentation Training At the following address http www siemens com sitrain you can find ...

Page 4: ...g the General Data Protection Regulation Siemens observes standard data protection principles in particular the principle of privacy by design That means that this product does not process store any personal data only technical functional data e g time stamps If a user links this data with other data e g a shift schedule or stores personal data on the same storage medium e g hard drive and thus es...

Page 5: ...3 4 Operator control and display elements 27 3 4 1 Overview of operating and display elements 27 3 4 2 LED displays 29 3 4 3 7 segment display 31 3 4 4 Start up and mode selector switch 33 3 4 5 RESET button 34 3 5 Dual fan module 34 4 Application planning 37 4 1 Supplementary electrical conditions 37 4 1 1 Grounding concept 37 4 1 2 RI suppression measures 38 4 1 3 EMC limit values in South Korea...

Page 6: ...ces 64 7 8 PROFINET 67 7 9 PROFIBUS DP 69 7 9 1 Application 69 7 9 2 PROFIBUS cables and connectors 70 7 9 3 Connection components in PROFIBUS 72 7 9 4 Rules for the laying of PROFIBUS cables 72 7 9 5 Connecting PROFIBUS DP 73 7 9 6 Disconnecting stations from the PROFIBUS 74 7 10 Digital inputs outputs 74 7 10 1 DIO application 74 7 10 2 Block diagram 79 7 10 3 Connecting digital inputs outputs 8...

Page 7: ...ng 125 11 3 3 Mounting 125 11 3 4 Connecting 126 11 3 4 1 Interface overview 126 11 3 4 2 X1 power supply 127 11 3 4 3 X2 PROFINET 129 11 3 4 4 X111 X222 and X333 digital inputs outputs 132 11 3 4 5 Analog X3 inputs outputs 137 11 3 5 Parameterization 141 11 3 5 1 Input output images 141 11 3 5 2 Assigning parameters to the analog inputs outputs 143 11 3 5 3 Analog value representation 145 11 3 5 ...

Page 8: ...Table of contents NCU 1760 8 Equipment Manual 02 2020 A5E45627861B AB ...

Page 9: ... the power connections and the protective conductor connection 5 Check whether the existing auxiliary supply circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive system is completely locked After you have completed the work r...

Page 10: ...WARNING Electric shock if there is no ground connection For missing or incorrectly implemented protective conductor connection for devices with protection class I high voltages can be present at open exposed parts which when touched can result in death or severe injury Ground the device in compliance with the applicable regulations NOTICE Damage to equipment due to unsuitable tightening tools Unsu...

Page 11: ...er or lead to property damage Therefore if you move closer than 20 cm to the components be sure to switch off radio devices or mobile telephones Use the SIEMENS Industry Online Support app only on equipment that has already been switched off WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke Thi...

Page 12: ...lds or electrostatic discharge Electrostatic sensitive devices ESD are individual components integrated circuits modules or devices that may be damaged by either electric fields or electrostatic discharge NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components integrated circui...

Page 13: ...ng unauthorized access to their plants systems machines and networks Such systems machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures e g firewalls and or network segmentation are in place For additional information on industrial security measures that may be implem...

Page 14: ...ts into a holistic state of the art industrial security concept for the installation or machine Make sure that you include all installed products into the holistic industrial security concept Protect files stored on exchangeable storage media from malicious software by with suitable protection measures e g virus scanners On completion of commissioning check all security related settings Protect th...

Page 15: ...articles gases etc can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside the specification External influences damage 3 Hazardous shock voltages caused by for example Component failure Influence during electrostatic charging Induction of voltages in moving motors Operation and or ...

Page 16: ...Fundamental safety instructions 1 5 Residual risks of power drive systems NCU 1760 16 Equipment Manual 02 2020 A5E45627861B AB ...

Page 17: ...r multi axis systems of average to high complexity thanks to scalable hardware and software Universal openness of the user interface the PLC and the NC kernel to allow integration of your specialist know how Integrated safety functions for man and machine SINUMERIK Safety Integrated Plus Comprehensive range of products for integrating machine tools into communication engineering and production pro...

Page 18: ...ur distributed OPs can be operated on one NCU PCU The operator panel can be installed as a Thin Client at a distance of up to 100 m The following components can be connected to the NCU SINUMERIK operator panel front with TCU 30 3 SIMATIC IPC for SINUMERIK and Machine Control Panel Machine Push Button Panel SIMATIC Thin Client as of firmware V2 0 1 SIMATIC CE panel SINUMERIK handheld units Distribu...

Page 19: ...of V15 Note A specific software release is required More detailed information can be found in the corresponding SIOS article for the associated software release 0DLQ VSLQGOH PRWRU 352 86 2 6HUYRPRWRUV 6HUYRPRWRUV 2SHUDWRU SDQHO IURQWV ZLWK 7 8 3RZHU VXSSO 352 1 7 2 QGXVWULDO WKHUQHW 6 1 0 6 6 RRNVL H 6 1 0 6 6 8 1 8 6 1 0 6 6 KDVVLV 1 5 9 L4 7 6 0 7 3 ವ ವ ವ ವ ವ ವ Figure 2 1 Typical topology of the...

Page 20: ...T IO devices can be operated on the NCU as an IO controller 2 3 Variants The scalability of the hardware and software both from a CNC perspective and in terms of operation means the SINUMERIK ONE can be used in many sectors The possibilities range from simple positioning tasks up to complex multi axis systems Application areas and performance On the NCU the number of axes and or the performance of...

Page 21: ...81 0AS42 0AA1 Table 2 3 Ordering data for spare parts accessories Spare parts accessories Article number Dual fan module 6FC5348 0AA30 3AA0 Spacer for NCU 17x0 6SL3064 1BB00 0AA0 Front cover 6FC5348 0AA30 1AA0 Service area cover 6FC5348 0AA30 2AA0 Cover for optional guide frame 6SL3064 3CB00 0AA0 Dust protection blanking plug 50 pcs for DRIVE CLiQ interfaces 6SL3066 4CA00 0AA0 PROFIBUS connector w...

Page 22: ...product families can be found in Catalog NC 63 This catalog makes references to all other related catalogs You can also order the products online Industry Mall http www siemens com industrymall Spares On Web http workplace automation siemens de sparesonweb System overview 2 4 Ordering data NCU 1760 22 Equipment Manual 02 2020 A5E45627861B AB ...

Page 23: ... CLiQ interfaces for connecting to the drive Interfaces for operation behind a hinged front cover Ethernet ports PROFINET interfaces PROFIBUS interface Digital inputs outputs 6 of which can be parameterized as inputs for probe and BERO Commissioning interfaces Ethernet interface NCU 1760 Equipment Manual 02 2020 A5E45627861B AB 23 ...

Page 24: ...stics button 11 X55 Slot for an SD card 12 PLC mode selector switch toggle switch 13 X127 PN IE Ethernet interface 14 LED displays 15 X135 USB interface 16 X125 USB interface 17 X120 X130 2 Ethernet interfaces 18 X150 P1 R X150 P2 R X160 P1 3 PROFINET IO interfaces 19 X124 Power supply 20 X122 X132 X142 Digital inputs and outputs 21 X100 X105 6 DRIVE CLiQ interfaces Representation of the NCU Note ...

Page 25: ... 250 7 21 3 6 227 7 1 8 7 6 180 5 6 5 1 7 6 27 21 7 5217 2 7 81 7 7 5HDG0H 266 1 281 1 7 255 6321 1 2 5 81 5 VLHPHQV UHDGPH RVV 857 5 1 250 7 21 6 62 217 1 1 7 6 180 5 86 5 0 18 3 7 287387 9 3527 7 21 3 NJ 6 6 7 3 7 r 6833 9 1 8 3 3 5 3 5 3 5 3 5 3 5 3 5 LISTED PROG CNTLR E164110 Component name Product code Serial number Version functional state Material number Article number MAC addresses Figure ...

Page 26: ... for the MAC addresses of the PROFINET and Ethernet interfaces is fastened inside the service cover of the NCU 1 8 3 6 7 6 3 3 5 352 1 7 1 3 5 3 5 3 5 3 5 3 5 MAC addresses Component name Serial number Article number Version functional state Material number Figure 3 3 MAC addresses of the PROFINET Ethernet interfaces Description 3 3 Type plates NCU 1760 26 Equipment Manual 02 2020 A5E45627861B AB ...

Page 27: ...ect to the GPL LGPL licenses and other OSS licenses The associated OSS component and license information as well as information about the OSS source code together OSS Information are stored on the product and can be fetched as follows Export on an SD card 1 Insert an SD card formatted with the FAT or ext2 3 file system in the card slot provided at the front of the device 2 Boot the NCU 3 After boo...

Page 28: ...evices can be damaged as a result of electrostatic discharge ESD Before you open the service flap discharge yourself at the cabinet or at the ground terminal LED display 7 segment display NCK commissioning switch rotary switch Reset button Diagnostics button PLC mode selector switch toggle switch Figure 3 4 Position of operator control and display elements Description 3 4 Operator control and disp...

Page 29: ... The affected hardware must be validated replaced within a foreseeable interval Configuration faulty LED lights up yellow LED off LED flashes yellow Firmware update completed successfully LED lights up yellow LED off LED off CPU is in STOP operating state LED lights up yellow LED flashes red LED flashes yellow The program on the SIMATIC Memory Card cau ses a error CPU defective LED flashes yellow ...

Page 30: ... in question LED lights up green NC ramped up and everything in cyclic mode LED flashes green orange or red orange 1 Hz LED supported detection of connected DRIVE CLiQ component is activated p0124 0 1 COM Communi cation LED off CP not ramped up started LED lights up green Communication via CP possible RUN operating state LED flashes green Communication possible no configuration LED lights up yello...

Page 31: ...reset general reset via the mode selector switch ramp up with the switch in the MRES position While the NCU is ramping up all LEDs briefly light up orange You can carry out a detailed diagnosis using a PG PC and the operating software Additional information You can find more information about the drive faults and alarms here List manual LH1 SINAMICS S120 S150 3 4 3 7 segment display Displaying mes...

Page 32: ...ey if one is still not available 8 Starting the FTP server 9 Starting the TCU services TFTP VNC P Partitioned The system performs a partitioning operation NRK NCK power up 7 segment display Meaning 1 Not applicable 2 Not applicable 3 Debugger was initialized 4 NRK operating system was successfully activated 5 NRK operating system has booted init task is being processed the appli cation boots 1 or ...

Page 33: ... 3 5 NCK commissioning switch The PLC mode selector switch Setting during normal operation Run RUN Places the PLC in the RUN operating state STO P Places the PLC in the STOP operating state MRE S Initiates the PLC reset Figure 3 6 PLC mode selector switch Restoration of the factory settings when the PLC powers up While the control system powers up the PLC can be restored to the initial delivery co...

Page 34: ...the service cover Performing a reset operation The reset operation resets the NCU and forces a new ramp up It is similar to a Power On Reset except that the 24 V power supply does not have to be switched off 3 5 Dual fan module Functions of the dual fan module The dual fan module cools the CPU with two redundant fans The temperature inside the NCU and the correct functioning of the fan are monitor...

Page 35: ...ure cooling of the NCU the two fans in the dual fan module are switched on automatically The speed is controlled so that permissible temperature limit values are maintained at the measuring points After switching the NCU on the fan is activated for a brief period of time function test before turning itself off again Note The NCU can be operated only with an operational dual fan module Description ...

Page 36: ...Description 3 5 Dual fan module NCU 1760 36 Equipment Manual 02 2020 A5E45627861B AB ...

Page 37: ...ding measures The individual modules are attached to a metal cabinet panel Insulating paints on the mounting points must be removed It is permissible to have a cluster of operator components for ground connection equipotential bonding Example The control panel on the swivel arm It is sufficient in this instance to connect the ground connections of for example the SIMATIC IPC for SINUMERIK TCU and ...

Page 38: ...for routing cables In order to maximize noise immunity for the complete system control power unit machine the following EMC measures must be observed A minimum distance of 200 mm is to be observed between the signal lines and power cables If necessary signal and load cables may cross one another if possible at an angle of 90 but must never be laid close or parallel to one another Only use cables a...

Page 39: ... components The 24 V components e g control systems NCU MCU PPU PCUs IPCs operator panels handheld terminals and machine control panels do not generate any appreciable electromagnetic fields No minimum clearance has to be maintained for 24 V components 4 2 Climatic and mechanical environmental conditions 4 2 1 Shipping and storage conditions The components of the SINUMERIK ONE system exceed the re...

Page 40: ... in the transport packaging 4 For storage in the product packaging Note Remove the transport protective foil and packaging material before installing the components 4 2 2 Operating conditions The components of the SINUMERIK ONE system are intended for a weatherproof fixed location The documented environmental conditions apply to the climate in the immediate vicinity of the units and to the entry o...

Page 41: ...e control cabinet Vibratory load Frequency range 10 200 Hz Deflection at 10 58 Hz 0 075 mm Acceleration at 58 200 Hz 1 g Shock load with shock sensitive components Acceleration 5 g Shock duration 30 ms Load 3 x in each direction Pollution degree 2 for indoor use only Type of enclosure Open type Overvoltage category OVC 2 EMC conducted radiation Class C2 according to EN 61800 3 Note The user must c...

Page 42: ...Application planning 4 2 Climatic and mechanical environmental conditions NCU 1760 42 Equipment Manual 02 2020 A5E45627861B AB ...

Page 43: ...Dimension drawings 5 5 1 NCU 1760 dimension drawing 229 273 25 11 3 Figure 5 1 NCU 1760 dimension drawing dimensions in mm NCU 1760 Equipment Manual 02 2020 A5E45627861B AB 43 ...

Page 44: ...Dimension drawings 5 1 NCU 1760 dimension drawing NCU 1760 44 Equipment Manual 02 2020 A5E45627861B AB ...

Page 45: ...ving it When installing the NCU the system and the NCU must be disconnected brought into a no voltage condition Control cabinet installation Please refer to the SINAMICS documentation for more details WARNING Risk of fire through overheating if there are insufficient ventilation clearances Inadequate ventilation clearances cause overheating with a risk for personnel due to smoke and fire Further t...

Page 46: ...natively you can establish equipotential bonding using a conductor min 6 mm which as far as possible is routed in parallel to the DRIVE CLiQ cable This applies to all distributed DRIVE CLiQ nodes such as DME20 SME2x SME12x etc If you have any further questions or are looking for particular solutions you can contact the Systems Engineering Plant Chemnitz directly 6 2 Designs The NCU is installed in...

Page 47: ...tation Procedure Mount the NCU using two M6 screws 6 Nm tightening torque on the spacers on the rear of the control cabinet 6 4 Mounting the NCU without spacers Procedure The NCU has spacers on the upper and lower rear side each fixed with three Torx M3 screws as delivered 1 Remove the spacers with a T10 screwdriver 2 At the top and bottom fasten the metal lugs of the NCU directly to the rear pane...

Page 48: ...Installation 6 4 Mounting the NCU without spacers NCU 1760 48 Equipment Manual 02 2020 A5E45627861B AB ...

Page 49: ...n to make the connections The various SINAMICS components are connected with the NCU via DRIVE CLiQ Actuators and sensors can be connected to the digital inputs outputs The NCUs have the following communication options PROFIBUS DP Ethernet PROFINET The following overview shows an example of the various interfaces and their connection options NCU 1760 Equipment Manual 02 2020 A5E45627861B AB 49 ...

Page 50: ...ROFINET IO I O Order no Preassembled cable HT 2 HT 8 handheld unit SD card TCU 30 3 SIMATIC IPC for SINUMERIK SINAMICS S120 CU3x0 2 PN SINAMICS S120 CU 3x0 2 DP 25 m SINUMERIK ONE NCU PROFINET Ethernet PROFIBUS DP USB Ethernet Ethernet Service NX10 3 NX15 3 MCP 310C PN MCP 310 PN MCP 483C PN MCP 483 PN MPP 310 IE H MPP 483 IE MCP 398C X120 X126 X150 P1 X150 P2 X160 P1 DRIVE CLiQ X100 X101 X102 X10...

Page 51: ...or PoE SD card X55 SD standard slot Service socket X140 DisplayPort socket Dual fan module X190 10 pin Note Interface X140 is only designed for service purposes and cannot be used to connect a display 7 2 Communication services and used port numbers SINUMERIK supports the protocols listed in the following tables The address parameters the relevant communication layer as well as the communication r...

Page 52: ...ts of the IANA itself e g for future expansions Registered ports 1024 to 49151 400hex to BFFFhex These ports are intended for registered services but can also be used for client programs Dynamic ports Ports 49152 to 65535 C000hex to FFFFhex These ports are assigned dynamically from the operating system to client programs Connecting 7 2 Communication services and used port numbers NCU 1760 52 Equip...

Page 53: ...in return sends keyboard and mouse movements of the local computer to the remote computer X1201 5904 TCP VNC VNC according to RFC 6143 NCU service shell X1201 5905 TCP VNC VNC according to RFC 6143 display of local NCU log files X1302 22 TCP UDP SSH NCU Linux Secure Shell or SSH refers to both a network pro tocol and the associated programs which can be used to safely establish an encrypted networ...

Page 54: ...on The interfaces are concealed behind a front cover You must fold down this cover before you can wire up the interfaces When the front cover is closed flipped up it automatically locks into place by means of a hook on the connector panel Note Replacement of the front cover in the event of servicing A hinge connects the front cover to the front of the housing In order to replace it it can easily b...

Page 55: ...rough slight pressure on it from the top 2 Fold the front cover down to the front and bottom to give access to the interfaces Hooks Front cover Release hooks Pivoting hinge Service cover Figure 7 2 Removing the front cover Connecting 7 4 Opening the front cover NCU 1760 Equipment Manual 02 2020 A5E45627861B AB 55 ...

Page 56: ...ross section in accordance with national regulations NEC VDE from the X124 interface table below The basis for this can be the output current of the 24 V DC power supply or the overcurrent protection device used in the 24 V circuit If the 24 V power supply unit that is used has a short circuit current greater than 50 A a corresponding overcurrent protection device which limits to this value must b...

Page 57: ...n external 24 V DC power supply to the interfaces this must satisfy the requirements of a protective extra low voltage PELV according to UL 61010 A series fuse must also be used which reliably trips within 120 seconds at an ambient temperature of 0 C when a short circuit occurs For a primary supply of the power supply used from OVC III circuits up to 600 V AC line to neutral voltage it must be ens...

Page 58: ...ent Pin Signal name Signal type Meaning P24 VI Power supply 24 V P24 VI M M VO Ground M M VO Signal type VI voltage input VO voltage output Note The two or M terminals are jumpered in the connector This ensures the 24 V voltage is looped through The maximum current can be limited through the current carrying capacity of the cable The current carrying capacity of the cable depends for example on th...

Page 59: ...supply interface 0 Power supply connectors Jumper Functional ground Note Tighten the power supply terminal strip with a flat bladed screwdriver Connecting 7 5 Power supply NCU 1760 Equipment Manual 02 2020 A5E45627861B AB 59 ...

Page 60: ...nadequately protected power supply cables If power supply cables are inadequately protected then lightning strikes can result in a surge voltage This can result in death serious injury and material damage In the case of supply lines 10 m protectors must be installed at the device input in order to protect against lightning surge The DC power supply must be connected to the ground shield of the NCU...

Page 61: ...e NCU are interconnected using DRIVE CLiQ When connecting the components please follow the rules in the documentation below without exception The Communication in the system chapter of the Machine configuration guidelines System Manual Properties Automatic detection of components 24 V 450 mA per DRIVE CLiQ interface is provided for the connection of encoders and measuring systems DRIVE CLiQ pin as...

Page 62: ...t Position of the DRIVE CLiQ interfaces B A 8 1 Figure 7 3 DRIVE CLiQ interfaces Cable specification Table 7 6 Cable specification for X100 X105 Characteristic Version Connector type RJ45 socket Cable type DRIVE CLiQ standard inside the control cabinet MOTION CONNECT outside the control cabinet Max cable length 70 m Connecting 7 6 DRIVE CLiQ components NCU 1760 62 Equipment Manual 02 2020 A5E45627...

Page 63: ...0 30 40 Cabinet mounted Sensor Modules are used when a motor with a DRIVE CLiQ interface is not available and when external encoders are required in addition to the motor encoder SME20 25 SME120 125 Measuring systems outside the control cabinet can be connected di rectly to the Sensor Module External DMC20 DME20 DRIVE CLiQ Hub Modules are used to implement star shaped distribu tion of a DRIVE CLiQ...

Page 64: ... in High Frequency Drive System Manual You can find additional information on all of the other modules in Control Units and Additional System Components Equipment Manual 7 7 Use of Ethernet interfaces Application The following connections can be established via the Ethernet interfaces X120 provides the link to the system network e g operator panels X130 connects the NCU to the company network X127...

Page 65: ... Mbit s Off No or faulty connection LED orange Activity Flashes Data exchange Off No data exchange Signal type O Output I Input Table 7 9 Assignment of the Ethernet interfaces X120 X130 and X127 in 1 Gbit s mode Connector Pin Name Type Remark 1 DA B Bidirectional pair A 2 DA Bidirectional pair A 3 DB Bidirectional pair B 4 DC Bidirectional pair C 5 DC Bidirectional pair C 6 DB Bidirectional pair B...

Page 66: ...X130 P1 PN IE NET X127 P1 PN IE Figure 7 4 Ethernet ports Cable specification Table 7 10 Cable specification for X120 X130 and X127 Characteristic Version Connector type RJ45 socket Cable type Industrial Ethernet cable as of CAT5 Max data transmission rate 10 100 1000 Mbit s Max cable length 100 m Connecting 7 7 Use of Ethernet interfaces NCU 1760 66 Equipment Manual 02 2020 A5E45627861B AB ...

Page 67: ...is allows the following status information about the respective PROFINET port to be displayed Table 7 11 Assignment of PROFINET interfaces X150 ports 1 2 in the 10 100 MBit s mode Connector Pin Name Type Remark 1 TxD O Transmit data 2 TxD 3 RxD I Receive data 4 5 GND terminated internally with 75 Ω not re quired for data transmission 6 RD I Receive data 7 8 GND terminated internally with 75 Ω not ...

Page 68: ...al pair D Shield On connector housing LED green Link Lights up orange 1000 Mbit s Off No or faulty connection LED orange Activity Flashes Data exchange Off No data exchange B Bidirectional Note The PROFINET interface has what is known as autocrossing functionality i e when required transmit and receive lines are switched over Thus no crossover cables are necessary Position of the PROFINET interfac...

Page 69: ...onnectable devices The following devices can be connected to the PROFIBUS DP interfaces Distributed I O Drive units with PROFIBUS DP interface standard slaves S7 controls with PROFIBUS DP interface PG PC Properties Isolated RS 485 interface Max data rate 12 Mbits s Supports master slave operation PROFIBUS address is set via configuration X126 pin assignment Pin Signal name Signal type Meaning 1 Re...

Page 70: ... O Output B Bidirectional Position of the connector The following figure shows the mounting position and the designation of the connector on the module Figure 7 6 PROFIBUS DP interface 7 9 2 PROFIBUS cables and connectors Cable specification The PROFIBUS cable is 2 wire twisted and shielded with defined technical data Table 7 14 Cable specification for X126 Characteristics Version Connector type 9...

Page 71: ...nger cable lengths If you must realize longer cable lengths than permitted in one segment you must use RS 485 repeaters The maximum possible cable lengths between two RS 485 repeaters correspond to the cable length of a segment You can connect up to 9 RS 485 repeaters in series Note that an RS 485 repeater must be counted as a subnet node when determining the total number of nodes to be connected ...

Page 72: ...disturbances caused by reflections Activate the terminating resistor at the first and last node on a subnet or segment The NCU must be either the first or the last node on the subnet Make sure that the stations to which the terminating resistor is connected are always supplied with voltage during power up and operation 7 9 4 Rules for the laying of PROFIBUS cables Laying of bus cables During layin...

Page 73: ...he bus connector into the corresponding interface on the NCU 3 Screw the bus connector into place As the NCU is located at the start or end of a segment you must switch on the terminating resistor ON switch setting 7HUPLQDWLQJ UHVLVWRU VZLWFKHG RQ 7HUPLQDWLQJ UHVLVWRU VZLWFKHG RII RQ RII RQ RII Figure 7 7 Terminating resistor switched on and off Note Make sure that the stations on which the termin...

Page 74: ...he terminating resistor is connected are always energized 7 10 Digital inputs outputs 7 10 1 DIO application Connecting sensors and actuators Digital inputs and outputs can be used to connect various sensors and actuators to the 14 pin connectors X122 X132 X142 on the front panel The interfaces are permanently assigned X122 and X132 Drive X142 Control The following types of digital I O are used Di...

Page 75: ...inputs outputs Pin Signal name Signal type Meaning Default set ting 1 DI0 I Digital input 0 Input ON OFF1 infeed if one infeed with a DRIVE CLiQ connection is operated at the NCU x 2 DI1 I Digital input 1 Input 2 Operating condition OFF3 drives OFF3 rapid stop Braking with a configurable OFF3 ramp p1135 p1136 p1137 thereafter pulse suppression and switching on inhibited The drive stops controlled ...

Page 76: ...t MD13210 0 x Input probe 1 distributed measurement check that MD13210 1 14 M GND Ground for DI8 DI11 Signal type B Bidirectional I Input GND Reference potential ground In the Default setting column the signals for which the associated SINAMICS parameters are set when configuring a SINAMICS device are marked with x Table 7 19 X132 digital inputs outputs Pin Signal name Signal type Meaning Default ...

Page 77: ... distributed measurement 11 M GND Ground for DI12 DI15 12 DI DO14 B Digital input output 14 rapid input Input 2 Operating condi tion OFF2 drives Input external zero mark 3 Input probe 2 central measurement Input probe 2 distributed measurement Infeed control line contac tor 13 DI DO15 B Digital input output 15 rapid input Input 2 Operating condi tion OFF2 drives Input external zero mark 4 Input pr...

Page 78: ...put 4 A_IN 4 fixed 8 M GND Ground for I0 I7 9 IN OUT4 B Digital NC output 1 A_OUT 1 fixed 10 IN OUT5 B Digital NC output 2 A_OUT 2 fixed 11 M GND Ground for I0 I7 12 IN OUT6 B Digital NC output 3 A_OUT 3 fixed 13 IN OUT7 B Digital NC output 4 A_OUT 4 fixed 14 M GND Ground for I0 I7 Signal type B Bidirectional GND reference potential ground Position of connectors Figure 7 8 Digital inputs outputs i...

Page 79: ...5HVHUYHG 1 8 0 0 9 0 0 2 2 2 2 0 0 0 0 2 2 2 0 0 2 0 0 0 0 0 0 0 1 287 1 287 0 1 287 1 287 1 287 1 287 1 287 1 287 Jumper open Isolation for digital inputs can be parameterized as digital input output Figure 7 9 Block diagram for digital inputs outputs Connecting 7 10 Digital inputs outputs NCU 1760 Equipment Manual 02 2020 A5E45627861B AB 79 ...

Page 80: ...tions Rigid Flexible Flexible with end sleeve without plastic sleeve Flexible with end sleeve with plastic sleeve AWG kcmil 0 2 to 1 5 mm2 0 2 to 1 5 mm2 0 25 to 1 5 mm2 0 25 to 0 75 mm2 24 to 16 Stripped length 10 mm Tool Screwdriver 0 4 x 2 0 mm Note To achieve optimum interference suppression shielded cables must be used to connect measuring inputs or BEROs The following cable lugs may be used ...

Page 81: ...able for the shield connection 1 Attach the cable shield to a grounded shielding bus immediately after the cable entry point in the cabinet strip the insulation off the cable for this purpose 2 Continue routing the shielded cable as far as the module but do not make a connection to the shield there Using a shield connection 1 Remove the fixing bracket of the shield connection 2 Insert the cable an...

Page 82: ... X142 Parameters Values As an input Voltage 3 VDC to 30 VDC Typical current consumption 9 mA at 24 VDC Signal level including ripple High signal level 15 V to 30 V Low level 3 V to 5 V Input delay typ of inputs rapid inputs L H 50 μs 5 μs H L 100 μs 50 μs As an output Voltage 24 VDC Maximum load current per output 500 mA continuously short circuit proof Output delay typ max 1 L H 150 μs 400 μs H L...

Page 83: ...t these digital inputs are then no longer electrically isolated Note For a transient brief voltage interruption of the 24 V supply the digital outputs are switched inactive for this time 7 11 USB Table 7 25 Cable specification for X125 and X135 Characteristics Versions Connector type Double USB socket type A Version USB 3 0 Current carrying capacity 0 9 A per channel Max cable length 3 m Note The ...

Page 84: ...1 Figure 7 11 Position of the USB interfaces Tested permitted USB FlashDrive USB FlashDrive 16 GB USB 3 0 Article no 6ES7648 0DC60 0AA0 Connecting 7 11 USB NCU 1760 84 Equipment Manual 02 2020 A5E45627861B AB ...

Page 85: ...s NCK crash Lxx yyy Internal error when starting NCK xx is the line number in the mcsystem ini yyy is a unique error code for the code position Merr Mixer Error An error has occurred Check the log file under var log initn cu log Contact SIEMENS Technical Support Service NO ARC The CNC software package is missing or cannot be found on the SD card Boot the NCU using the SINUMERIK service system and ...

Page 86: ...en reading unzipping or writing the data Boot the NCU using the SINUMERIK service system and check the partition using the Check storage integrity diagnostics option Contact SIEMENS Technical Support Service if the diagnostics check was un successful The archive with the CNC software is possibly cor rupt or unreadable Reinstall the CNC software if the SD card is OK 6 With flashing point Operating ...

Page 87: ... cloth Never use caustic solvents or abrasive cleaners Note Avoid damage Do not clean the device using compressed air or steam jets because they can damage it Checking the device In order to prevent foreign bodies or liquids entering the device regularly check the device for the following Ensure that all the housing screws are in place and tight For damage to the housing For damage to the cable co...

Page 88: ...ction and ensure that the product functions correctly The following signs can indicate a malfunction Unusual or no functioning Unusual heat generation Smoke development Repair Send the device back to the manufacturer for repair with details of the malfunction The device must only be repaired there Service and maintenance 9 1 Service and maintenance NCU 1760 88 Equipment Manual 02 2020 A5E45627861B...

Page 89: ...ction of the material according to UL 94 V 1 and the mechanical stability fire protection requirements touch protection according to UL 61010 Note Le client est tenu de veiller à ce que les exigences en matière de résistance à l incendie du matériel selon UL 94 V 1 et les exigences en matière de stabilité mécanique protection incendie protection contre les contacts selon UL 61010 soit remplies par...

Page 90: ...61010 4 Avec module ventilateur double et entretoises 10 1 Standards and approvals Approvals CE approval Figure 10 1 CE marking The operator panels and the safety relevant accessories satisfy the requirements and protection objectives of the following EC directives The operator panels and the safety relevant accessories comply with the harmonized European standards EN promulgated in the Official J...

Page 91: ...rouping of the SINUMERIK ONE CNC automation system Each NX10 3 can control up to 3 additional axes and each NX15 3 can control up to 6 additional axes The NX module has the following interfaces 4 DRIVE CLiQ X100 X103 6 digital inputs and 4 digital inputs outputs X122 Power supply X124 NCU 1760 Equipment Manual 02 2020 A5E45627861B AB 91 ...

Page 92: ... 3 Nm T0 T1 T2 Measuring sockets RESET button X124 Power supply X122 Digital inputs outputs X100 X101 X102 X103 DRIVE CLiQ interfaces Figure 11 1 Illustration of the NX10 3 15 3 without cover Connectable components 11 1 NX10 3 NX15 3 NCU 1760 92 Equipment Manual 02 2020 A5E45627861B AB ...

Page 93: ...r to assembly LED displays Table 11 1 Description of LEDs on the NX10 3 15 3 LED Color Status Description RDY Off Electronic power supply outside permissible tolerance range Green Continuous light NX is ready for operation Flashing light 2 Hz Writing to SD card of the connected NCU Red Continuous light NX is presently ramping up and at least one fault is present e g RESET watchdog monitoring basic...

Page 94: ...ing Red Continuous light At least one CU_LINK fault is present CU_LINK not ready for operation e g after switching on RESET button The RESET button is on the front of the module under the cover Note When the button is actuated the locally connected drive systems are brought to a standstill without feedback with the control This means the drive and control run asynchronously once the drive has succ...

Page 95: ...11 1 2 Dimension drawing Figure 11 3 NX10 3 15 3 dimension drawing dimensions in mm Connectable components 11 1 NX10 3 NX15 3 NCU 1760 Equipment Manual 02 2020 A5E45627861B AB 95 ...

Page 96: ...ids Fixing lug Angle plate Holding plate Cutouts for side mounting Fixing lug Bracket Pin Figure 11 4 Mounting aids for the NX module Connectable components 11 1 NX10 3 NX15 3 NCU 1760 96 Equipment Manual 02 2020 A5E45627861B AB ...

Page 97: ...nting panel NX without spacer directly on the rear panel of the control cabinet In addition you can secure the NX directly on the rear panel of the control cabinet even without spacers Using this method you must remove the spacer attached as standard as delivered Note The spacer is secured with M3 torx screws on the NX You require a screwdriver T10 to attach remove the spacer 1 Removing the holdin...

Page 98: ...otective ground connection of the system PELV Table 11 3 Cable specification for X124 Characteristics Version Connector type 4 pin screw type terminal Connectable cable types and conductor cross sections Rigid Flexible Flexible with end sleeve without plastic sleeve Flexible with end sleeve with plastic sleeve AWG kcmil 0 2 mm to 2 5 mm 0 2 mm to 2 5 mm 0 2 mm to 2 5 mm 0 2 mm to 1 5 mm 16 to 14 S...

Page 99: ...he NCU via DRIVE CLiQ The following rules apply for the wiring Only one star topology is permitted between the NX and the NCU In this way only one NX can be operated per DRIVE CLiQ port of an NCU DRIVE CLiQ ports not assigned to NX can be wired to other DRIVE CLiQ components Once an NX has been connected and configured you cannot simply insert it into a different DRIVE CLiQ port as the addresses o...

Page 100: ...nt see Guidelines for machine configuration System Manual Chapter Interfaces and their terminal assignment Commissioning Manual IBN CNC NCK PLC drive Chapter Communication interfaces and terminal assignment Table 11 7 Interface characteristics of X122 Characteristics Version Connector type 14 pin spring loaded terminal Connection option 0 2 to 1 5 mm2 Max current carrying capacity 6 A Max cable le...

Page 101: ...e potential ground DI Digital input DI DO Bidirectional digital input output M Ground M1 Ground reference Please take the technical data of the digital inputs outputs from Chapter Technical data Page 82 NOTICE Ensuring the function of the digital inputs An open input is interpreted as low The rapid inputs can be used for position detection and as inputs of probes depending on the associated termin...

Page 102: ...suring sockets output analog signals Any signal interconnectable via SINAMICS can be output on any measuring socket of the NX Note The measuring sockets should be used exclusively for servicing purposes The measurements may be performed only by appropriately trained skilled personnel The measuring sockets are suitable only for multiple spring wire plugs with a diameter of 2 mm Connectable componen...

Page 103: ...und connection at the housing with M5 screw Torx 3 Nm Table 11 10 Electrical and mechanical data Input voltage 24 V DC 20 4 28 8 Current drain without DRIVE CLiQ and digital outputs 0 3 A Max permitted output current 3 35 A Power loss 15 W Dimensions WxHxD with spacers 25 x 414 x 272 mm Weight 2 58 kg 11 2 PP 72 48D PN 11 2 1 Description Characteristics I O module PP 72 48D PN is a simple module w...

Page 104: ... or the direct connection of distribution boards for example is possible An external power supply unit 24 V DC is required to supply the module and the digital outputs Illustration Switch S1 LEDs H1 H6 X111 Digital input outputs 1 X222 Digital input outputs 2 X333 Digital input outputs 3 Grounding screw X1 Power supply connection X2 port 1 PROFINET interface X2 port 2 PROFINET interface Mounting p...

Page 105: ... two integrated LEDs displaying the link status green and activity orange see chapter PROFINET Page 67 The PP 72 48 D PN has the following additional LEDs which provide information on the module status Table 11 11 LEDs Status display Name Designation Color Description H1 PowerOK Green Lit Power supply OK Off As soon as one of the generated logic voltages falls below its setpoint a reset is trigger...

Page 106: ...G2 Green Reserved H6 OVTemp Red Overtemperature display Note When the system is booting LEDs H1 H2 and H3 are lit 11 2 2 Mounting The I O module can be fastened to the wall of the control cabinet using a mounting plate and M6 screws The module must be installed according to EN 60204 NOTICE The I O module can be damaged if there is no ground connection A protective conductor must be connected using...

Page 107: ... Figure 11 9 PP 72 48D PN dimension drawing Connectable components 11 2 PP 72 48D PN NCU 1760 Equipment Manual 02 2020 A5E45627861B AB 107 ...

Page 108: ...ddress S1 DIP switch Digital input outputs 1 X111 Ribbon cable connector Digital input outputs 2 X222 Ribbon cable connector Digital input outputs 3 X333 Ribbon cable connector 11 2 3 2 X1 power supply Properties This interface is intended exclusively for the connection of the external 24 V power supply On the module side the power supplies are protected against Polarity reversal Short circuit ele...

Page 109: ... Any Non periodic overvoltages 35 V Duration of overvoltage 500 ms Recovery time 50 s Events per hour 10 Transient voltage interruptions Outage time 3 ms Recovery time 10 s Events per hour 10 Digital inputs The 24 V supplied at X1 are used to supply the 72 digital inputs If the internal supply voltage is not used to supply the digital inputs this can optionally be replaced by an external power sup...

Page 110: ... outputs Wiring the screw type terminal block The required 24 VDC load power supply is wired to the screw type terminal block X1 DANGER Danger of death caused by unsafe power supply The 24 V direct voltage is to be configured as an extra low voltage with protective separation DVC A or PELV according to EN 61800 5 1 Power cables Table 11 15 Cable specification at X1 Characteristics Version Connecti...

Page 111: ...s 1 2 Pin Signal name Signal type Meaning 1 TX O Transmit data 2 TX O Transmit data 3 RX I Receive data 4 N C Reserved do not use 5 N C Reserved do not use 6 RX I Receive data 7 N C Reserved do not use 8 N C Reserved do not use Cable specification Table 11 17 Cable specification at X2 ports 1 2 Characteristic Version Connector type RJ45 socket Cable type Industrial Ethernet cable as of CAT5 Max ca...

Page 112: ... define the default device name of the I O module There are up to 128 default device names If these default device names are used there is no need for initialization Note The default device names cannot be reconfigured for example with the TIA Portal Assign device name function If you are connecting the I O module to a SINUMERIK control as a PROFINET component make sure that this functionality is ...

Page 113: ... off off off pp72x48pn8 on on on off off off off off pp72x48pn7 off on on off off off off off pp72x48pn6 on off on off off off off off pp72x48pn5 off off on off off off off off pp72x48pn4 on on off off off off off off pp72x48pn3 off on off off off off off off pp72x48pn2 on off off off off off off off pp72x48pn1 off off off off off off off off pp72x48pn Note A newly set PROFINET address will only c...

Page 114: ...utput 0 2 O 34 Output 0 3 O 35 Output 0 4 O 36 Output 0 5 O 37 Output 0 6 O 38 Output 0 7 O 39 Output 1 0 O 40 Output 1 1 O 41 Output 1 2 O 42 Output 1 3 O 43 Output 1 4 O 44 Output 1 5 O 45 Output 1 6 O 46 Output 1 7 O 47 DOCOM1 VI 48 DOCOM1 VI 49 DOCOM1 VI 50 DOCOM1 VI VI Voltage input VO Voltage output I Signal input O Signal output GND Reference potential ground Table 11 22 Pin assignment for ...

Page 115: ... I Signal input O Signal output GND Reference potential ground Table 11 23 Pin assignment for X333 Pin Signal name Type Pin Signal name Type 1 M GND 2 P24OUT VO 3 Input 6 0 I 4 Input 6 1 I 5 Input 6 2 I 6 Input 6 3 I 7 Input 6 4 I 8 Input 6 5 I 9 Input 6 6 I 10 Input 6 7 I 11 Input 7 0 I 12 Input 7 1 I 13 Input 7 2 I 14 Input 7 3 I 15 Input 7 4 I 16 Input 7 5 I 17 Input 7 6 I 18 Input 7 7 I 19 Inp...

Page 116: ...filter has a max delay time of 600 μs The inputs have no signaling status LEDs The inputs are not isolated It is not possible to connect 2 wire BEROs Terminal assignment for the digital inputs The following figure shows an example of the terminal assignment for the digital inputs on connector X111 Connectors X222 and X333 are assigned analogously 3LQ QXPEHU 5HFHLYHU W SRZHU VXSSO 3 287H W VWDELOL ...

Page 117: ...nal delay time TPHL 0 5 ms 3 ms Digital outputs Characteristics No galvanic isolation Protection against Short circuit overtemperature and loss of ground Automatic disconnection in case of undervoltage Terminal assignment for the digital outputs The following figure shows an example of the terminal assignment for the digital outputs on connector X111 Connectors X222 and X333 are assigned analogous...

Page 118: ... 0 5 ms Maximum switching frequency Resistive load 100 Hz Inductive load 2 Hz Lamp 11 Hz 1 UH_typical VCC IOUT RON VCC Current operating voltage IOUT Output current Maximum short circuit current 4 A max 100 μs VCC 24 V RON Maximum internal resistance 0 4 Ω 2 For a simultaneity factor of 100 all outputs active Incorrect connection causes neither high level nor destruction of the outputs 11 2 4 Para...

Page 119: ...n14 DI 7 3 Pin13 DI 7 2 Pin12 DI 7 1 Pin11 DI 7 0 n 8 Pin26 DI 8 7 Pin25 DI 8 6 Pin24 DI 8 5 Pin23 DI 8 4 Pin22 DI 8 3 Pin21 DI 8 2 Pin20 DI 8 1 Pin19 DI 8 0 Output image The image comprises one slot n start address Digital outputs DO n 0 n 5 6 byte Table 11 27 Output image of digital outputs for the 1st I O module n 0 Terminal Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 X111 n 0 Pin38 DO 0 7 Pin...

Page 120: ...unter is a 3 bit modulo counter at the PP application level The PP application can be monitored using this counter Failure of the application software does not generally result in a communication failure as this is developed in a hardware supported manner The watch dog switches off the digital outputs while the inputs remain at their last set values Table 11 30 Messages in byte 1 depending on the ...

Page 121: ...mportant characteristics 72 digital inputs and 48 digital outputs 2 analog inputs and 2 analog outputs Analog process signals such as for detecting temperatures or controlling hydraulic workholders can be implemented via analog inputs outputs PROFINET IO connection max 100 Mbits s On board status display via 6 LEDs The 3 plug in connectors for the digital inputs and outputs are 50 pin terminal pos...

Page 122: ...al input outputs 3 Grounding screw Shield contact X3 Analog inputs outputs X2 port 1 PROFINET interface X1 Power supply connection X2 port 1 PROFINET interface Figure 11 11 PP 72 48D 2 2A PN I O module Connectable components 11 3 PP 72 48D PN 2 2A PN NCU 1760 122 Equipment Manual 02 2020 A5E45627861B AB ...

Page 123: ... has two integrated LEDs displaying the link status green and activity orange see chapter PROFINET Page 67 The PP 72 48D 2 2A PN has the following LEDs which provide information on the module status Table 11 32 LEDs Status display Name Designation Color Description H1 PowerOK Green Lit Power supply OK Not lit As soon as one of the generated logic voltages falls below its setpoint a reset is trigge...

Page 124: ... cyclic data exchange is running H3 PNFault Red Not lit Module is operating without error Lit A system error has occurred faulty module incorrect parameterization by the PRO FINET controller etc H4 DIAG1 Green Reserved H5 DIAG2 Green Reserved H6 OVTemp Red Overtemperature display Note When the system is booting LEDs H1 H2 and H3 are lit Connectable components 11 3 PP 72 48D PN 2 2A PN NCU 1760 124...

Page 125: ...8D 2 2A PN dimension drawing 11 3 3 Mounting The PP 72 48D 2 2A PN I O module is mounted just the same as the PP 72 48D PN see Mounting Page 106 Connectable components 11 3 PP 72 48D PN 2 2A PN NCU 1760 Equipment Manual 02 2020 A5E45627861B AB 125 ...

Page 126: ... module Interface Designation Type Power supply connection X1 Screw terminal block PROFINET IO X2 ports 1 and 2 Socket Analog inputs outputs X3 Terminal block PROFINET address S1 DIP switch Digital input outputs 1 X111 Ribbon cable connector Digital input outputs 2 X222 Ribbon cable connector Digital input outputs 3 X333 Ribbon cable connector The following abbreviations are used Signal type Meani...

Page 127: ...ines 10 m protectors must be installed at the device input in order to protect against lightning surge The DC power supply must be connected to the ground shield of the I O module for EMC and or functional reasons For EMC reasons this connection should only be made at one point see also EMC Installation Guide Table 11 34 Requirements of the DC power supply Rated voltage According to EN 61131 2 24 ...

Page 128: ...um current consumption 3 x 4 A if all outputs are used simultaneously Note It is the user s responsibility to ensure that the max current consumption per DOCOMx pin X111 X222 X333 Pins 47 48 49 50 does not exceed 1 A The power supply 24 VDC for the digital outputs must therefore be connected to all 4 pins per DOCOMx X111 X222 X333 pins 47 48 49 50 Analog inputs outputs The inputs and outputs are s...

Page 129: ...sulating collar according to DIN 46228 1 11 3 4 3 X2 PROFINET Data Transmission Rate and Cables For PROFINET you require a data transmission rate of 100 Mbit s Fast Ethernet The interfaces are designed for full duplex mode in other words the ports can both transmit and receive For data transfer purposes you can use electrical twisted copper cables twisted pair 4 wire 100Base T The transmission cha...

Page 130: ...s off No or faulty connection Activity Orange lit Data exchange off No data exchange PROFINET address S1 A logical address can be assigned to the I O module for communication with PROFINET using a 10 bit DIP switch S1 Table 11 40 General settings with switch S1 1 2 3 4 5 6 7 8 9 10 Meaning on on PROFINET functionality on on on on on on on on DCP mode The switch positions 9 and 10 guarantee the PRO...

Page 131: ... off pp72x48pn123 off on off on on on on off pp72x48pn122 on off off on on on on off pp72x48pn121 off off off on on on on off pp72x48pn120 on on on off on on on off pp72x48pn119 off on on off on on on off pp72x48pn118 on off on off on on on off pp72x48pn117 off off on off on on on off pp72x48pn116 on on off off on on on off pp72x48pn115 off on off off on on on off pp72x48pn114 on off off off on on...

Page 132: ...lacement connectors with cable grip ribbon cables and terminal converters are required for connecting digital inputs and outputs The required connecting cables ribbon cables must be provided by the user Max cable length 30 m Pin assignment Table 11 42 Pin assignment X111 Pin Signal name Type Pin Signal name Type 1 M GND 2 P24OUT VO 3 DI 0 0 I 4 DI 0 1 I 5 DI 0 2 I 6 DI 0 3 I 7 DI 0 4 I 8 DI 0 5 I ...

Page 133: ...Type 1 M GND 2 P24OUT VO 3 DI 3 0 I 4 DI 3 1 I 5 DI 3 2 I 6 DI 3 3 I 7 DI 3 4 I 8 DI 3 5 I 9 DI 3 6 I 10 DI 3 7 I 11 DI 4 0 I 12 DI 4 1 I 13 DI 4 2 I 14 DI 4 3 I 15 DI 4 4 I 16 DI 4 5 I 17 DI 4 6 I 18 DI 4 7 I 19 DI 5 0 I 20 DI 5 1 I 21 DI 5 2 I 22 DI 5 3 I 23 DI 5 4 I 24 DI 5 5 I 25 DI 5 6 I 26 DI 5 7 I 27 Not assigned 28 Not assigned 29 Not assigned 30 Not assigned 31 DO 2 0 O 32 DO 2 1 O 33 DO ...

Page 134: ...7 DI 7 6 I 18 DI 7 7 I 19 DI 8 0 I 20 DI 8 1 I 21 DI 8 2 I 22 DI 8 3 I 23 DI 8 4 I 24 DI 8 5 I 25 DI 8 6 I 26 DI 8 7 I 27 Not assigned 28 Not assigned 29 Not assigned 30 Not assigned 31 DO 4 0 O 32 DO 4 1 O 33 DO 4 2 O 34 DO 4 3 O 35 DO 4 4 O 36 DO 4 5 O 37 DO 4 6 O 38 DO 4 7 O 39 DO 5 0 O 40 DO 5 1 O 41 DO 5 2 O 42 DO 5 3 O 43 DO 5 4 O 44 DO 5 5 O 45 DO 5 6 O 46 DO 5 7 O 47 DOCOM3 VI 48 DOCOM3 VI...

Page 135: ... when using the internal power supply P24OUT when using the external power supply P24OUText Figure 11 15 Terminal assignment for the digital inputs Power supply for digital inputs X111 X222 X333 Pin 2 The internal power supply P24OUT is taken from the general power supply of module X1 pin 2 P24 Alternatively an external power supply can be connected if the load at the digital outputs becomes too h...

Page 136: ...re shows an example of the terminal assignment for the digital outputs on connector X111 Connectors X222 and X333 are assigned analogously W SRZHU VXSSO 9 VWDELOL HG 3LQ QXPEHU ULYHU ULYHU ULYHU 5HOD 33 31 9 9 2 20 1 M 0 Figure 11 16 Terminal assignment for the digital outputs NOTICE Damage to the module If the outputs are overloaded the heat can melt the contacts Therefore for a demand factor of ...

Page 137: ...internal resistance 0 4 Ω 2 Where demand factor is 100 all outputs active Incorrect connection causes neither high level nor destruction of the outputs 11 3 4 5 Analog X3 inputs outputs Cable specification Connectors 12 pin socket plug combination Cable shielded max cable length 30 m max connectable core cross section 0 5 mm2 Wiring analog inputs outputs NOTICE Shield support If the analog inputs ...

Page 138: ...Output and CI Current Input terminals supply the constant current for the 4 wire measurement of PT100 elements Analog inputs The module has two analog inputs These can optionally be assigned parameters as voltage current or PT100 input Note The analog inputs are only enabled following the parameter assignment Cycle time of the analog value accumulation 20 ms per channel Table 11 48 Technical speci...

Page 139: ... 2 The module is shut down Measurement using a 4 wire connection system Notes regarding the connection and operation of PT100 resistors This enables the module to supply X3 with a constant current via the CO1 CI1 CO2 and CI2 terminals The constant current is fed to the resistor to be measured where it is then measured as the voltage drop It is imperative to wire the connected constant current cabl...

Page 140: ...r at connector X3 Note Measuring accuracy The accuracy of the temperature input becomes poorer The resistance of the connecting cable of the jumpered connecting cable falsifies the measurement Analog outputs The module has two analog outputs These can optionally be assigned parameters as voltage or current output Note The analog outputs are only enabled following the parameter assignment From the ...

Page 141: ...tion 11 3 5 1 Input output images Input image The image comprises 3 slots n m d start address Slot 1 Digital inputs DI n 0 n 8 9 byte X222 P3 P10 are rapid inputs Slot 2 2 analog inputs AI m 0 m 7 8 byte Slot 3 Diagnostics d 0 d 1 Table 11 53 Input image of digital inputs for the 1st I O module n 0 Terminal Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 X111 n 0 Pin10 DI 0 7 Pin9 DI 0 6 Pin8 DI 0 5 ...

Page 142: ...m 3 Analog Status Byte 3 m 4 AI 0 15 AI 0 14 AI 0 13 AI 0 12 AI 0 11 AI 0 10 AI 0 9 AI 0 8 m 5 AI 0 7 AI 0 6 AI 0 5 AI 0 4 AI 0 3 AI 0 2 AI 0 1 AI 0 0 m 6 AI 1 15 AI 1 14 AI 1 13 AI 1 12 AI 1 11 AI 1 10 AI 1 9 AI 1 8 m 7 AI 1 7 AI 1 6 AI 1 5 AI 1 4 AI 1 3 AI 1 2 AI 1 1 AI 1 0 Output image The image comprises 2 slots n m start address Slot 1 Digital outputs DO n 0 n 5 6 byte Slot 2 2 analog outputs...

Page 143: ...1 10 AO 1 9 AO 1 8 m 7 AO 1 7 AO 1 6 AO 1 5 AO 1 4 AO 1 3 AO 1 2 AO 1 1 AO 1 0 11 3 5 2 Assigning parameters to the analog inputs outputs Operating mode Parameters are assigned to the operating mode via the m 0 byte Analog Control Byte 0 of the output image of the analog outputs Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit3 Bit1 Bit0 m 0 AO channel 4 AO channel 4 AO channel 3 AO channel 3 AI channel 2 AI cha...

Page 144: ...odes Operating mode 1st channel Bit 1 Bit 0 No operating mode 0 0 Voltage measurement 0 1 Current measurement 1 0 Temperature measurement PT100 1 1 Operating mode 2nd channel Bit 3 Bit 2 No operating mode 0 0 Voltage measurement 0 1 Current measurement 1 0 Temperature measurement PT100 1 1 Assigning parameters to the analog outputs The analog outputs AO can be operated in the following operating m...

Page 145: ...wing factors in order to achieve the corresponding physical value Voltage V Current mA Temperature C Factor AI 0 00152 0 00305 0 1 Factor AO 0 00038 0 00076 Calculation 16 bit value hex or dec factor measured value Analog inputs Table 11 57 Measured values in the voltage measurement operating mode 16 bit value hex 16 bit value dec Factor Voltage value V Overflow Deactivation Overrange up to 11 75 ...

Page 146: ...5 V is connected the analog module automatically switches to the No operating mode operating mode and resets the gain factor to 1 This is signalized in Status Word 0 channel specific in the input image In addition a corresponding error code is output in the diagnostics slot at a counter value of 2 In the case of operation without a Pt100 element a slightly negative voltage may be applied which res...

Page 147: ...0 mA 0xE665 6555 5 mA 0xB32F 19665 15 mA 0x999A 26214 20 mA Underrange 20 2 mA Underflow Deactivation 11 3 5 4 Diagnostics via input image Table 11 62 Diagnostics input image Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit3 Bit1 Bit0 d 0 count_2 count_1 count_0 T_Alarm_2 T_Alarm_1 Diag_2 Diag_1 Diag_0 d 1 Status_1 Table 11 63 Messages in byte 0 Bit Signal name Message 7 count_2 alive and well 2 6 count_1 alive ...

Page 148: ...exceeded at the outputs 3 7 0 Reserved Table 11 65 Elimination of error for alive and well counter status 2 Value byte 1 Cause Effect Remedy 1 In the temperature measure ment operating mode an in put voltage is too high The hardware may become dam aged destroyed as a result The PNFault LED is activated The outputs are switched off 1 The value 0x80 is stored in status byte 1 It is essential that a ...

Page 149: ...e 1 bit 7 In the event of an error in one channel all channels are deactivated Table 11 66 Input image of analog inputs excerpt Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit3 Bit1 Bit0 m 0 0 0 0 0 0 0 0 0 m 1 Error bit 0 0 0 0 0 0 0 11 3 6 Technical data Table 11 67 Technical data of the I O module Safety Degree of protection IP 00 according to EN 60529 Protection class III DVC A PELV acc to EN 61800 5 1 Appr...

Page 150: ...Connectable components 11 3 PP 72 48D PN 2 2A PN NCU 1760 150 Equipment Manual 02 2020 A5E45627861B AB ...

Page 151: ... The abrupt removal of the locked dual fan module can break the snap in hooks The module can no longer be reinserted Release the locking before removing the dual fan module 1 Press the release lug to release the module 2 Withdraw the dual fan module straight out toward the front do not skew NCU 1760 Equipment Manual 02 2020 A5E45627861B AB 151 ...

Page 152: ... NCU can only be operated for a maximum of 1 minute without fans If this time is exceeded it will shut itself down 12 2 SD card 12 2 1 Properties of the SD card Application The SD card is not supplied with the NCU and must be ordered as a separate component The SD card is inserted in the plug in slot with designation SD X55 interface NOTICE Inserting or withdrawing with the power connected can des...

Page 153: ...NCU without having to change the licenses 12 2 2 Inserting the SD card Procedure Note ESD You must discharge yourself at the cabinet or ground terminal before touching the SD card Please proceed as follows 1 Switch off the power supply 2 Open the service cover 3 Gently insert the SD card into the plug in slot until it clicks into place 4 Switch the power supply on again Service cover Slot for the ...

Page 154: ...Spare parts accessories 12 2 SD card NCU 1760 154 Equipment Manual 02 2020 A5E45627861B AB ...

Page 155: ...ductor for pro tecting against electrical shock in the event of an error or for a connect ing terminal of the external protective conductor Ground To identify the functional grounding General warning symbol The documentation must be consulted in any scenario where the sym bol is affixed in order to find out the type of potential hazard and the actions required to avoid the risk NCU 1760 Equipment ...

Page 156: ...Safety symbols NCU 1760 156 Equipment Manual 02 2020 A5E45627861B AB ...

Page 157: ...d for assigning IP addresses DIN Deutsche Industrie Norm German Industry Standard DIP Dual In Line Package dual in line arrangement DMC DRIVE CLiQ Module Cabinet Hub DME DRIVE CLiQ Module External Hub DP Distributed I O DRAM Dynamic Random Access Memory DRIVE CLiQ Drive Component Link with IQ DVC A Decisive Voltage Category A EAC Eurasian Conformity EC European Conformity EGB Electrostatic Sensiti...

Page 158: ...ontrol component of the CNC PN PROFINET PP I O modules PTC Positive Temperature Coefficient RAM Random Access Memory program memory that can be read and written into RCM Regulatory Compliance Mark RFC Request for Comments RSS Really Simple Syndication RT Realtime data exchange without isochronous mode SD Secure Digital secure digital memory card SELV Safe Extra Low Voltage SIOS Siemens Industry On...

Page 159: ...w 109768483 You can display documents or download them in PDF and HTML5 format The documentation is divided into the following categories User Operating User Programming Manufacturer Service Configuring Manufacturer Service Commissioning Manufacturer Service Functions Safety Integrated SINUMERIK Integrate MindApp Information and training Appendix A 2 Documentation overview SINUMERIK ONE NCU 1760 E...

Page 160: ...Appendix A 2 Documentation overview SINUMERIK ONE NCU 1760 160 Equipment Manual 02 2020 A5E45627861B AB ...

Page 161: ... 75 Technical data 82 Wiring 81 Wiring diagram 79 DP interface 70 DRIVE CLiQ Connectable components 63 Pin assignment 61 Dual fan module 151 Insert 152 Properties 34 E equipment 45 Equipotential bonding 38 Ethernet Cable specification 66 Pin assignment 65 F Front cover 54 G Grounding measures 37 I Initialization 112 131 Interface Digital inputs outputs 80 DRIVE CLiQ 61 Ethernet 64 Power supply 56 ...

Page 162: ...es 70 removing 74 Rules for cabling 72 PROFIBUS DP interface 69 PROFINET 20 Pin assignment 67 PROFINET address 112 130 PT100 pin assignment 140 R Remove 151 RESET button 34 S Scope of maintenance 87 Sensor Module 63 Sensors 49 Shield support 137 Shielding 38 Status information 31 Subnet Connection components 72 Segment 72 Terminating resistor 72 System error 85 T Teleservice 64 Terminating resisto...

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