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Module Replacement

2.2.2 Accessing Modules on the Bottom Row

5. If the LED display is located on the front panel, disconnect the ribbon cable be-

tween it and the mainboard.

Figure 2.6

Disconnecting the LED Display (Front Panel Orientation Only)

RUGGEDCOM RSG2100

Service Manual, 07/2019, C79000-G8976-1151

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Summary of Contents for SIMATIC NET RUGGEDCOM RSG2100

Page 1: ...Edition 07 2019 Service Manual SIMATIC NET Industrial Ethernet Switches RUGGEDCOM RSG2100 https www siemens com ...

Page 2: ...SIMATIC NET Industrial Ethernet Switches RUGGEDCOM RSG2100 Service Manual Preface Introduction 1 Module Replacement 2 07 2019 C79000 G8976 1151 ...

Page 3: ... personnel are those who based on their training and experience are capable of identify ing risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufactur...

Page 4: ...placement 5 2 1 Module Overview 5 2 2 Module Removal 7 2 2 1 Removing the Cover 8 2 2 2 Accessing Modules on the Bottom Row 11 2 2 3 Removing a Module 18 2 3 Module Installation 25 2 3 1 Changing Faceplate 26 2 3 2 Installing a Module 27 2 3 3 Installing the Main Inner Assembly 34 2 3 4 Installing the Cover 40 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 iii ...

Page 5: ...Table of Contents iv RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 6: ...nd application Siemens Educational Services team thrives on providing our customers with the es sential practical skills to make sure users have the right knowledge and expertise to understand the various technologies associated with critical communications net work infrastructure technologies Siemens unique mix of IT Telecommunications expertise combined with domain knowledge in the utility trans...

Page 7: ...e Support app by Siemens AG on any Android Ap ple iOS or Windows mobile device and be able to Access Siemens extensive library of support documentation including FAQs and manuals Submit SRs or check on the status of an existing SR Contact a local Siemens representative from Sales Technical Support Training etc Ask questions or share knowledge with fellow Siemens customers and the support community...

Page 8: ...diation exposure NOTICE Procedures described in this manual must only be performed by trained authorized personnel Attempted service by unauthorized personnel shall render all warranties null and void Changes or modifications not expressly approved by Siemens AG could invalidate specifications test results and agency approvals and void the user s authority to operate the equipment 1 1 Orientation ...

Page 9: ...device features 10 module slots numbered sequentially from left to right top to bottom 1 3 5 7 9 2 4 6 8 10 Figure 1 2 Module Number Assignment Some slots support only a specific type of module For more information refer to the associated Installation Manual 2 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 10: ...ls Materials and or Equipment The following may be required when servicing the device Tools Drill T10 Torx drill bit Philips drill bit Hex standoff drill bit Materials None Equipment ESD gloves ESD shoes ESD foam pad RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 3 ...

Page 11: ...Introduction 1 2 Required Tools Materials and or Equipment 4 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 12: ...ing the device NOTICE Before replace modules An in field modification kit is required before replacing modules in the device This kit includes the required factory files and product label For information about ordering the appropriate kit contact Siemens Customer Sup port 2 1 Module Overview The following daughter board modules are available for use in the device Note Some slots support only a spe...

Page 13: ...Module Replacement 2 1 Module Overview Module Picture Heat Sink Gap Pad ST û û SC û ü a Micro D û û 10FL MMST û û 6 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 14: ...e Removal To remove a module do the following 1 Remove the top cover For more information refer to Removing the Cover Page 8 2 If the desired module is located at the bottom of the device i e slots 2 4 6 8 or 10 partially remove the main inner assembly to access it For more information refer to Accessing Modules on the Bottom Row Page 11 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 7...

Page 15: ...er from the device do the following 1 Turn off power to the device 2 Disconnect all cables from the device 3 Carefully flip the device over to expose the screws on the bottom of the chassis 4 Remove the three Torx screws indicated Figure 2 1 Removing the Bottom Screws 5 Carefully flip the device right side up 8 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 16: ...the Top Screws NOTICE Connection hazard risk of damage to the device Use caution when disconnecting the ribbon cable from the mainboard Make sure to pull up gently until the connector is free Excess force on the connector may damage the mainboard RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 9 ...

Page 17: ... LED display is on the top cover open the front cover slightly and discon nect the ribbon cable that connects the display to the mainboard Figure 2 3 Disconnecting the LED Display Ribbon Cable 10 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 18: ...s to be partially removed to gain access To partially remove the main inner assembly do the following NOTICE Environmental hazard risk of damage to the device Protect modules connectors and wiring from dirt heat static electricity and mois ture Have connector covers available and wear appropriate ESD protective equip ment 1 Carefully flip the device over to expose the screws that secure the main i...

Page 19: ...ide up 4 Discharge any static electricity before touching the main inner assembly NOTICE Connection hazard risk of damage to the device Use caution when disconnecting the ribbon cable from the mainboard Make sure to pull up gently until the connector is free Excess force on the connector may damage the mainboard 12 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 20: ...Bottom Row 5 If the LED display is located on the front panel disconnect the ribbon cable be tween it and the mainboard Figure 2 6 Disconnecting the LED Display Front Panel Orientation Only RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 13 ...

Page 21: ...odules on the Bottom Row 6 Disconnect the relay connector cable from the mainboard Figure 2 7 Disconnecting the Relay Connector 7 Install protective covers on cable connectors 14 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 22: ...Module Replacement 2 2 2 Accessing Modules on the Bottom Row 8 Remove the wire clamp and screw Figure 2 8 Disconnecting the Wire Clamp RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 15 ...

Page 23: ... Replacement 2 2 2 Accessing Modules on the Bottom Row 9 Remove the center screw from the main inner assembly Figure 2 9 Removing the Center Screw 16 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 24: ...les on the Bottom Row 10 Place an ESD foam pad on the back portion of the device Figure 2 10 Placing an ESD Foam Pad NOTICE Do not disconnect the power supplies from the mainboard RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 17 ...

Page 25: ...bly 2 2 3 Removing a Module The process for removing a module varies based on whether or not the module fea tures a heat sink Removing a Module With Heatsink To remove a module that has a heat sink do the following 1 If the module is located on the underside of the main inner assembly flip the board 18 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 26: ...lacement 2 2 3 Removing a Module 2 Remove the Philips head screws that secure the heat sink to the module Figure 2 12 Removing the Philips Head Screws RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 19 ...

Page 27: ...odule Replacement 2 2 3 Removing a Module 3 Remove the heat sink and gap pads from the module Figure 2 13 Removing the Heat Sink and Gap Pads 20 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 28: ...dule Replacement 2 2 3 Removing a Module 4 Using a Hex standoff drill bit remove the standoff screws Figure 2 14 Removing the Standoff Screws RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 21 ...

Page 29: ... Replacement 2 2 3 Removing a Module 5 Remove the screws that secure the module to the main inner assembly Figure 2 15 Removing the Module Screws 22 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 30: ... 2 16 Disconnecting the Module 7 Slide the module out of the main inner assembly Removing a Module No Heatsink To remove a module that does not have a heat sink do the following 1 If the module is located on the underside of the main inner assembly flip the board RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 23 ...

Page 31: ... Replacement 2 2 3 Removing a Module 2 Remove the screws that secure the module to the main inner assembly Figure 2 17 Removing the Module Screws 24 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 32: ...ormation refer to Changing Faceplate Page 26 2 Install the desired module For more information refer to Installing a Module Page 27 3 If the module is located at the bottom of the device i e slots 2 4 6 8 or 10 reconnect the main inner assembly to the chassis For more information refer to Installing the Main Inner Assembly Page 34 4 Install the cover For more information refer to Installing the Co...

Page 33: ...w module is not the same as the previous one the faceplate must be re placed To change the faceplate for the module do the following 1 Remove the three Philip head screws that secure the current faceplate to the main inner asembly 2 1 1 Faceplate 2 Screw Figure 2 19 Removing the Faceplate 2 Remove the faceplate 3 Align the new faceplate included in the module kit on the main inner assem bly 4 Secu...

Page 34: ...dule Overview Page 5 Installing a Module With Heatsink To install a module into slot 1 4 or 7 10 that requires a heat sink do the following 1 If the module is to be installed on the underside of the main inner assembly flip the board 2 Slide the module into the faceplate and align it with the connector in the main inner assembly Figure 2 20 Inserting the Module RUGGEDCOM RSG2100 Service Manual 07 ...

Page 35: ...ng a Module 3 Gently push the module down fully into the connector Figure 2 21 Connecting the Module 4 If the module requires gap pads place two gap pads on each transceiver 28 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 36: ... Replacement 2 3 2 Installing a Module 5 Secure the module to the main inner assembly with two Philip head screws Figure 2 22 Securing the Module RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 29 ...

Page 37: ...e 6 Using a Hex standoff drill bit install the standoff screws Figure 2 23 Installing the Standoff Screws 7 Place the heatsink over the gap pads and align it with the standoff screws 30 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 38: ...Module Replacement 2 3 2 Installing a Module 8 Secure the heatsink to the standoff screws Figure 2 24 Securing the Heatsink RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 31 ...

Page 39: ...re a heat sink do the following 1 If the module is to be installed on the underside of the main inner assembly flip the board 2 Slide the module into the faceplate and align it with the connector in the main inner assembly Figure 2 25 Inserting the Module 32 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 40: ...Module Replacement 2 3 2 Installing a Module 3 Gently push the module down fully into the connector Figure 2 26 Connecting the Module RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 33 ...

Page 41: ... Installing the Main Inner Assembly If the module was installed in slot 2 4 6 8 or 10 along the bottom row the main inner assembly can now be installed back in the chassis To return the main inner assembly to the chassis do the following 1 Discharge any static electricity before touching the main inner assembly 34 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 42: ...stalling the Main Inner Assembly 2 Carefully flip the main inner assembly off the ESD foam pad back into the chas sis 1 2 Figure 2 28 Flipping the Main Inner Assembly RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 35 ...

Page 43: ...ent 2 3 3 Installing the Main Inner Assembly 3 Secure the main inner assembly to the chassis with the center screw Figure 2 29 Installing the Center Screw 36 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 44: ...Module Replacement 2 3 3 Installing the Main Inner Assembly 4 Secure the wire clamp to the mainboard Figure 2 30 Securing the Wire Clamp RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 37 ...

Page 45: ...eplacement 2 3 3 Installing the Main Inner Assembly 5 Connect the relay connector cable to the mainboard Figure 2 31 Connecting the Relay Connector 38 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 46: ...the LED display is located on the front panel disconnect the ribbon cable be tween it and the mainboard Figure 2 32 Connecting the LED Display Front Panel Orientation Only 7 Carefully flip the device over RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 39 ...

Page 47: ...ain inner assembly to the chassis Figure 2 33 Installing the Bottom Screws 9 Carefully flip the device right side up 2 3 4 Installing the Cover To install the cover do the following 1 Place the cover over the chassis and align the screw holes 40 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 48: ...ont cover slightly and connect the ribbon cable to the mainboard Figure 2 34 Connecting the LED Display Ribbon Cable 3 Secure the cover to the chassis with eleven Torx screws Figure 2 35 Securing the Cover 4 Carefully flip the device over RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 41 ...

Page 49: ...ent 2 3 4 Installing the Cover 5 Install the three Torx screws indicated Figure 2 36 Installing the Bottom Screws 6 Carefully flip the device right side up 42 RUGGEDCOM RSG2100 Service Manual 07 2019 C79000 G8976 1151 ...

Page 50: ...ttps www siemens com Industry Online Support service and support https support industry siemens com Industry Mall https mall industry siemens com Siemens AG Digital Industry Process Automation Postfach 48 48 90026 NÜRNBERG GERMANY ...

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