Siemens Simatic 6DL2804-1 Series Hardware Installation Manual Download Page 1

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SIMATIC

Distributed I/O

Distributed I/O device

6DL2804-1xxxx & 6DL2804-2xxxx

Hardware Installation Manual

07/2017

A5E42025214-AA

Maintenance and servicing

Technical specifications

Summary of Contents for Simatic 6DL2804-1 Series

Page 1: ...stallation Manual 07 2017 A5E42025214 AA Security information 1 Safety information 2 Purpose of this documentation 3 Description 4 Mounting 5 Maintenance and servicing 6 Technical specifications 7 Ground points in the enclosure 8 Dimension drawings 9 ESD Guidelines 10 Service Support 11 ...

Page 2: ...l are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are us...

Page 3: ...unting 19 5 1 Transport and storage 19 5 2 Mounting the enclosure 20 5 3 Installing the enclosure outdoors 22 5 4 Optional installation components 22 5 5 Use of I O device at temperatures down to 40 C 23 6 Maintenance and servicing 27 7 Technical specifications 29 8 Ground points in the enclosure 33 9 Dimension drawings 35 9 1 Installation ET200iSP components 35 9 2 Installation Heating 37 9 3 Ins...

Page 4: ...Table of contents Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx 4 Hardware Installation Manual 07 2017 A5E42025214 AA ...

Page 5: ...th appropriate security measures e g use of firewalls and network segmentation in place Additionally Siemens guidance on appropriate security measures should be taken into account For more information about industrial security please visit http www siemens com industrialsecurity Siemens products and solutions undergo continuous development to make them more secure Siemens strongly recommends to ap...

Page 6: ...Security information Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx 6 Hardware Installation Manual 07 2017 A5E42025214 AA ...

Page 7: ... DIN EN 60079 14 previously VDE 0165 T1 2 3 Qualified personnel Qualified personnel are people who are familiar with the installation mounting commissioning and operation of the product These people have the following qualifications They are authorized trained or instructed in operating and maintaining devices and systems according to the safety regulations for electrical circuits high pressures a...

Page 8: ...nt the penetration of dust or reduce it to a harmless level Explosive equipment can be installed The temperature on the housing must not ignite the surrounding atmosphere WARNING Use in environments with aggressive and dangerous media The device can be operated both at high pressure and with aggressive and hazardous media Therefore improper use of this device may lead to serious injury and or cons...

Page 9: ...nstall and use the device It is intended for persons who install the device mechanically connect it electrically set parameters and commission it as well as for service and maintenance technicians Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx Hardware Installation Manual 07 2017 A5E42025214 AA 9 ...

Page 10: ...Purpose of this documentation Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx 10 Hardware Installation Manual 07 2017 A5E42025214 AA ...

Page 11: ...f distributed I O such as ET 200iSP in the following hazardous areas Device group I mining M2 Device group II Zones 1 2 gas and Zones 21 22 dust The device consists of the wall mounted enclosure 6DL2804 0xxxx and the installed electronic components The device has been tested and certified for use in these hazardous areas Note Product information on the Internet You will find further information on...

Page 12: ...ng protection components FO coupler 4 4 Structure of the type designation The device has type designation 0 SHUPLVVLEOH RSHUDWLQJ WHPSHUDWXUH IURP r SODVWLF WHUPLQDO EODFN 1 SHUPLVVLEOH RSHUDWLQJ WHPSHUDWXUH IURP r PHWDO WHUPLQDO 2 SHUPLVVLEOH RSHUDWLQJ WHPSHUDWXUH IURP r SODVWLF WHUPLQDO EOXH 6 SHUPLVVLEOH RSHUDWLQJ WHPSHUDWXUH IURP r PHWDO WHUPLQDO IRU PLQLQJ ZLWK URZ RI WHUPLQDOV ZLWK URZV RI W...

Page 13: ... by means of gas filled dampers The enclosure sizes H W have doors with right hand hinges close on left Description 4 4 Structure of the type designation Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx Hardware Installation Manual 07 2017 A5E42025214 AA 13 ...

Page 14: ...ial bonding rail with terminals M6 grounding screw M16 or M20 cable glands Removable connection to enclosure ground Figure 4 1 Standard enclosure 6DL2804 0xD Gxx W x H x D See Structure of the type designation Page 12 Description 4 5 Design of enclosure Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx 14 Hardware Installation Manual 07 2017 A5E42025214 AA ...

Page 15: ...sure 6DL2804 0xH Wxx Figure 4 2 Standard enclosure 6DL2804 0xH Wxx view 1 Description 4 5 Design of enclosure Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx Hardware Installation Manual 07 2017 A5E42025214 AA 15 ...

Page 16: ...enclosure ground M16 or M20 cable glands Optional power supply terminals M20 cable glands The size and number of cable glands can be defined specific to the project Figure 4 3 Standard enclosure 6DL2804 0xH Wxx view 2 Description 4 5 Design of enclosure Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx 16 Hardware Installation Manual 07 2017 A5E42025214 AA ...

Page 17: ...ssible operating temperature of the components and the dissipated heat produced in the enclosure Climate nozzles provide pressure compensation and drainage in the event of varying climatic conditions In the case of aggressive environments check whether use of the enclosure is possible with the material in question Delivery of enclosures with appropriate surface protection is possible for use with ...

Page 18: ...ecure the enclosure use 8 mm diameter screws and lock washers Grounding connection The M6 M8 ground connection screw is used for the PE conductor use a cable with lug for this To prevent the screw from becoming loose make sure you use the lock washer Connecting the grounding cable avoids static charge which is important in particular for dust explosion protection Installed components The enclosure...

Page 19: ...n certificate according to ATEX and these operating instructions or the standards and directives valid in your country Assembly installation commissioning and maintenance may only be performed by qualified personnel The devices and installed components must only be used for their intended purpose 5 1 Transport and storage Pack and store the enclosure for transport or storage so that there can be n...

Page 20: ... and correctly installed Note that it is only permitted to connect and disconnect the cables to the power supply module if the module has been powered down The degree of protection is reduced when the enclosure is mounted vertically Procedure 1 To open the enclosure unlock using a double bit key included with the enclosure Hold the cover firmly while unlocking to make sure that it does not spring ...

Page 21: ...between the cable screen and the equipotential bonding rail 6 Route and connect in accordance with EN 60079 11 The power supply cable The bus cable The signal cables In hazardous areas the installation regulations according to EN 60079 14 and the national regulations must also be observed 7 If you replace installed components follow the instructions in the manufacturer s description of the device ...

Page 22: ...e device in an aggressive environment check whether this is possible with the material in question 5 4 Optional installation components The following separately certified components can be installed optionally Terminals Ex e for the connection of cable cross sections 4 mm Ex i for wiring of intrinsically safe signals blue these may only be used for Ex i signals Make sure when arranging intrinsical...

Page 23: ...matic variables When connecting and operating observe the manufacturer s descriptions and manuals When installing a pneumatic system exit the air passing through the exhaust connections out of the enclosure NOTICE Damage to seal or screwed glands Make sure that the vent of the pneumatic system does not blow directly into the enclosure The pressure resulting in the enclosure would otherwise damage ...

Page 24: ...st 3 hours QWHUQDO WHPSHUDWXUH r W LQ K Figure 5 2 Temperature response with 100 W heater for 6DL2804 xxDxx xxExx Temperature response inside the enclosure following switching on of the heater at an outdoor temperature of 40 C After 2 hours the internal temperature is above the minimum permissible operating temperature of the installed components of 20 C Mounting 5 5 Use of I O device at temperatu...

Page 25: ...switching on of the heater at an outdoor temperature of 40 C After 3 hours the internal temperature is above the minimum permissible operating temperature of the installed components of 20 C Mounting 5 5 Use of I O device at temperatures down to 40 C Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx Hardware Installation Manual 07 2017 A5E42025214 AA 25 ...

Page 26: ...Mounting 5 5 Use of I O device at temperatures down to 40 C Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx 26 Hardware Installation Manual 07 2017 A5E42025214 AA ...

Page 27: ...ssary If there is damage to the enclosure there is a risk that the degree of protection is no longer valid In some cases this might necessitate replacement of the enclosure If there is damage to cable and wiring entries only replacement with original parts is permitted Check regularly once a year that the cable and line entries are securely in place and properly sealed Check the tightening torques...

Page 28: ...Maintenance and servicing Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx 28 Hardware Installation Manual 07 2017 A5E42025214 AA ...

Page 29: ...20 C to xx C3 6DL2804 1xxx1 with installation and heater 40 C to xx C3 4 6DL2804 2xxxx with installation of ET200iSP and elec tro pneumatic system AirLine Ex Typ 8650 0 C to xx C3 Permissible humidity Max 95 1 The degree of protection of the enclosure depends on that of the installed parts and the enclosure size 2 The actual electrical values depend on the electrical equipment installed The manufa...

Page 30: ...ure depends on that of the installed parts and the enclosure size 2 The actual electrical values depend on the electrical equipment installed The manufacturer specifies the final values within the framework of these limits 3 The specified permissible operating temperature range is only valid if the enclosure is installed horizontally A vertical installation can reduce the maximum permissible tempe...

Page 31: ...fied permissible operating temperature range is only valid if the enclosure is installed horizontally A vertical installation can reduce the maximum permissible temperature for information on this refer also to the ET200iSP manual The max operating temperature is defined depending on the dissipated heat of the installed components and specified on the nameplate Note that the operating temperature ...

Page 32: ...Technical specifications Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx 32 Hardware Installation Manual 07 2017 A5E42025214 AA ...

Page 33: ...y IM interface module EM elec tronic module Cable for signal lines shield on equipo tential bonding rail EM EM terminal module EM electronic module PROFIBUS cable to IM Mounting plate Bonding cable Mounting rail Power supply line to power supply Equipotential bonding rail with terminals M6 grounding connection external Figure 8 1 Fixed and detachable connections to ground and equipotential bonding...

Page 34: ...Ground points in the enclosure Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx 34 Hardware Installation Manual 07 2017 A5E42025214 AA ...

Page 35: ...6 4 to 9 mm or M20 6 to 13 mm EM EM terminal module with I O component I O input output Cable and wiring entry for PROFIBUS M20 Termination module Screw gland for pressure climate compensation Mounting rail Cable and wiring entry for power supply M32 13 to 21 mm Figure 9 1 Distributed I O device 6DL2804 xxD Gxx with installation of ET 200iSP Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx Hardw...

Page 36: ... connection to enclosure ground Cable glands Optional power supply terminals Figure 9 2 Distributed I O device 6DL2804 xxH Wxx with installation of ET200iSP Dimension drawings 9 1 Installation ET200iSP components Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx 36 Hardware Installation Manual 07 2017 A5E42025214 AA ...

Page 37: ...rmostat Infeed terminals Figure 9 3 Distributed I O device with installation of heating Dimension drawings 9 2 Installation Heating Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx Hardware Installation Manual 07 2017 A5E42025214 AA 37 ...

Page 38: ...d distribution 24 V DC Figure 9 4 Distributed I O device with installation of FO coupler single and redundant designs Dimension drawings 9 3 Installation FO conductor Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx 38 Hardware Installation Manual 07 2017 A5E42025214 AA ...

Page 39: ...s develop when you touch a component or electrical connection of a device without having discharged the static charges present on your body The electrostatic discharge current may lead to latent failure of a module that is this damage may not be significant immediately but in operation may cause malfunction Electrostatic charging Every person without a conductive connection to the electrical poten...

Page 40: ...s electrostatic charge Avoid direct contact As a general rule only touch electrostatic sensitive devices when this is unavoidable e g during maintenance work Handle the modules without touching any chip pins or PCB traces In this way the discharged energy can not affect the sensitive devices Discharge your body before you start taking any measurements on a module Do so by touching grounded metalli...

Page 41: ...e or plant from planning and implementation through commissioning as far as maintenance and modernization Our Service Support accompanies you worldwide in all matters concerning automation and drive technology from Siemens We provide direct on site support in more than 100 countries through all phases of the life cycle of your machines and plants You have an experienced team of specialists at your...

Page 42: ...tion of an automation project Field Service Our Field Service offers you services for commissioning and maintenance to ensure that your machines and plants are always available Spare parts In every sector worldwide plants and systems are required to operate with constantly increasing reliability We will provide you with the support you need to prevent a standstill from occurring in the first place...

Page 43: ... Manufacturing Excellence SIMATIC Remote Support Services Advantages at a glance Reduced downtimes for increased productivity Optimized maintenance costs due to a tailored scope of services Costs that can be calculated and therefore planned Service reliability due to guaranteed response times and spare part delivery times Customer service personnel will be supported and relieved of additional task...

Page 44: ...Service Support Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx 44 Hardware Installation Manual 07 2017 A5E42025214 AA ...

Page 45: ...ling template for securing the device 20 E EC type examination certificate 19 Enclosure Design 14 Environmental conditions 22 ESD guidelines 39 G Guidelines ESD guidelines 39 I Increased safety 8 Installed electronic components 11 Intrinsic safety 8 M Maintenance Cycles 27 Maintenance technicians 9 Media Aggressive 8 Dangerous 8 Modules Electrostatic sensitive 8 Mold encapsulation 8 O Optional com...

Page 46: ...e on Industrial Safety and Health 7 Transport 19 Type of protection By means of enclosure 8 Increased safety 8 Intrinsic safety 8 Mold encapsulation 8 Pressure resistant encapsulation 8 W Wall mounting 20 Wall mounted enclosure 11 12 Index Distributed I O device 6DL2804 1xxxx 6DL2804 2xxxx 46 Hardware Installation Manual 07 2017 A5E42025214 AA ...

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