background image

Certification

6.2 EMC and Environmental Type Tests

Test

Description

Test Levels

Severity

Levels

AC Power

ports

2.5 kV common, 1 kV

differential mode @ 1 MHz

3

Signal ports

30 V Continuous,

300 V for 1 s

4

IEC

61000-4-16

Mains Frequency Voltage

DC Power

ports

30 V Continuous,

300 V for 1 s

4

IEC

61000-4-17

Ripple on DC Power Supply

DC Power

ports

± 15%

4

Signal ports

2 kVAC  (Fail-

Safe Relay output)

 

DC Power

ports

1.5 kV

 

Dielectric Strength

AC Power

ports

2 kV

 

Signal ports

5 kV  (Fail-Safe

Relay Output)

 

DC Power

ports

5 kV

 

IEC 60255-5

HV Impulse

AC Power

ports

5 kV

 

a

Siemens specified severity level.

IEEE 1613 EMC Immunity Type Tests

Note

The RUGGEDCOM RS416PF meets Class 2 requirements for an all-fiber configuration

and Class 1 requirements for copper ports.

Description

Test Levels

Enclosure Contact

± 8 kV

ESD

Enclosure Air

± 15 kV

Radiated RFI

Enclosure ports

35 V/m

Signal ports

± 4 kV @ 2.5 kHz

DC Power ports

± 4 kV

AC Power ports

± 4 kV

Fast Transient

Earth ground ports

± 4 kV

Signal ports

2.5 kV common mode @ 1MHz

DC Power ports

2.5 kV common and

differential mode @ 1MHz

Oscillatory

AC Power ports

2.5 kV common and

differential mode @ 1MHz

Signal ports

5 kV (Failsafe Relay)

DC Power ports

5 kV

HV Impulse

AC Power ports

5 kV

Dielectric Strength

Signal ports

2 kVAC (Failsafe Relay)

RUGGEDCOM RS416PF

Installation Manual, 04/2021, C79000-G8976-1355-04

45

Summary of Contents for RUGGEDCOM RS416PF

Page 1: ...Edition 04 2021 Installation Manual SIMATIC NET Rugged Ethernet Switches RUGGEDCOM RS416PF https www siemens com ...

Page 2: ...ged Ethernet Switches RUGGEDCOM RS416PF Installation Manual Preface Introduction 1 Installing Device 2 Device Management 3 Communication Ports 4 Technical Specifications 5 Certification 6 04 2021 C79000 G8976 1355 04 ...

Page 3: ...ied personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper Use of Siemens Products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufact...

Page 4: ...s 6 1 6 2 TTL Outputs 6 1 6 3 IEEE 1588 Support 7 2 Installing Device 9 2 1 General Procedure 10 2 2 Unpacking the Device 10 2 3 Mounting the Device 11 2 3 1 Mounting the Device to a Rack 11 2 3 2 Mounting the Device on a DIN Rail 12 2 3 3 Mounting the Device to a Panel 13 2 4 Connecting the Failsafe Alarm Relay 14 2 5 Grounding the Device 15 2 6 Connecting Power 16 2 6 1 Connecting AC or DC Power...

Page 5: ...pper Ethernet Port Specifications 36 5 5 Fiber Optic Ethernet Port Specifications 36 5 6 Serial Port Specifications 37 5 7 IRIG B Port Specifications 37 5 8 Operating Environment 38 5 9 Mechanical Specifications 38 5 10 Dimension Drawings 38 6 Certification 41 6 1 Approvals 41 6 1 1 CSA 41 6 1 2 European Union EU 41 6 1 3 FCC 42 6 1 4 FDA CDRH 42 6 1 5 ISED 43 6 1 6 ISO 43 6 1 7 RoHS 43 6 1 8 Othe...

Page 6: ...lable online at https support industry siemens com To request or inquire about a user document contact Siemens Customer Support Registered Trademarks RUGGEDCOM and ROS are trademarks of Siemens AG Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner Warranty Siemens warrants this product for a period of five ...

Page 7: ...critical communications network infrastructure technologies Siemens unique mix of IT Telecommunications expertise combined with domain knowledge in the utility transportation and industrial markets allows Siemens to provide training specific to the customer s application For more information about training services and course availability visit https www siemens com or contact a Siemens Sales repr...

Page 8: ...mens customers and the support community Contacting Siemens Address Siemens AG Industry Sector 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Telephone Toll free 1 888 264 0006 Tel 1 905 856 5288 Fax 1 905 856 1995 E Mail ruggedcom info i ia siemens com Web https www siemens com RUGGEDCOM RS416PF Installation Manual 04 2021 C79000 G8976 1355 04 vii ...

Page 9: ...Preface Contacting Siemens viii RUGGEDCOM RS416PF Installation Manual 04 2021 C79000 G8976 1355 04 ...

Page 10: ... features a wide operating temperature range of 40 to 85 C 40 to 185 F allowing it to be installed in virtually any location The embedded Rugged Operating System ROS within the RUGGEDCOM RS416PF provides advanced layer 2 and layer 3 networking functions multiple serial protocol support advanced cyber security features and a full array of intelligent functionality for high network availability and ...

Page 11: ... 40 to 85 C 40 to 185 F operating temperature no fans 18 AWG galvanized steel enclosure Universal Power Supply Options Fully integrated power supplies PoE power supply 48VDC Unit power supply 24 VDC 10 36 VDC 48 VDC 36 59 VDC or 88 300 VDC 85 264 VAC Screw or pluggable terminal blocks Terminal blocks for reliable maintenance free connections CSA UL 62368 1 safety approved to 85 C 185 F 1 2 Descrip...

Page 12: ...mode Duplex Off No link detected Green Solid 100 Mb s 19200 to 57600 bps Green Blinking 57600 bps or higher Orange Solid 10 Mb s 19200 bps Speed Off No link detected Display Mode Indicator LEDs The display mode indicator LEDs indicate the current display mode for the port status indicator LEDs i e Status Duplex or Speed Mode button The Mode button sets the display mode for the port status indicato...

Page 13: ...nently or for maintenance by a third party make sure it has been fully decommissioned For more information refer to the associated Configuration Manual Recycling and Disposal For environmentally friendly recycling and disposal of this device and related accessories contact a facility certified to dispose of waste electrical and electronic equipment Recycling and disposal must be done in accordance...

Page 14: ... Support The Precision Time Protocol PTP module adds the ability to provide time synchronization via Ethernet using the Precision Time Protocol PTP and Network Time Protocol NTP and to synchronize with an external IRIG B source The PTP module features BNC ports for TTL IN and TTL OUT It also includes an LED to indicate when synchronization has been achieved Note The PTP module can only be installe...

Page 15: ...l served by either of the two older dominant protocols NTP and IRIG B IEEE 1588 is also designed for applications that cannot bear the cost of a GPS receiver at each node or for which GPS signals are inaccessible The RUGGEDCOM RS416PF only supports ordinary clock mode An ordinary clock can be configured as either a Grandmaster Clock GM or a Slave Clock SC within the master slave hierarchy Every Et...

Page 16: ...ximum drive current the source can provide and verifying that the load voltage VL the connected devices see is greater than the minimum required voltage 1 6 3 IEEE 1588 Support RUGGEDCOM RS416PF supports various IEEE 1588 time synchronization capabilities and provides synchronization in 2 step mode This mode supports the following clock types End to End Slave Clock End to End Master Clock Peer to ...

Page 17: ...Introduction 1 6 3 IEEE 1588 Support 8 RUGGEDCOM RS416PF Installation Manual 04 2021 C79000 G8976 1355 04 ...

Page 18: ...diation exposure CAUTION Burn hazard risk of personal injury The surface of the device may be hot during operation or as a result of the ambient air temperature Wear appropriate personal protective equipment and use caution when working with or around the device NOTICE This product contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and v...

Page 19: ...safe alarm relay For more information refer to Connecting the Failsafe Alarm Relay Page 14 5 Connect power to the device and ground the device to safety Earth For more information refer to Connecting Power Page 16 6 Connect the device to the network For more information refer to Communication Ports Page 25 7 Configure the device For more information refer to Configuring the Device Page 24 2 2 Unpa...

Page 20: ...eliability of all equipment mounted in the rack space Note For detailed dimensions of the device with either rack DIN rail or panel hardware installed refer to Dimension Drawings Page 38 2 3 1 Mounting the Device to a Rack For rack mount installations the RUGGEDCOM RS416PF can be equipped with rack mount adapters pre installed at the front or rear of the chassis Additional adapters are provided to...

Page 21: ...o the enclosure it is recommended that 1 rack unit of space or 44 mm 1 75 in be kept empty above the device This allows a small amount of convectional airflow Forced airflow is not required However any increase in airflow will result in a reduction of ambient temperature and improve the long term reliability of all equipment mounted in the rack space 4 Secure the adapters to the rack using the sup...

Page 22: ...e 2 2 DIN Rail Mounting 2 Install one of the supplied screws on either side of the device to secure the adapters to the DIN rails 2 3 3 Mounting the Device to a Panel For panel installations the RUGGEDCOM RS416PF can be equipped with panel DIN rail adapters pre installed on each side of the chassis The adapters allow the device to be attached to a panel using screws RUGGEDCOM RS416PF Installation ...

Page 23: ... conditions The NO Normally Open contact is closed when the unit is powered and there are no active alarms If the device is not powered or if an active alarm is configured the relay opens the NO contact and closes the NC Normally Closed contact Note Control of the failsafe relay output is configurable through RUGGEDCOM RS416PF One common application for this relay is to signal an alarm if a power ...

Page 24: ...e 2 4 Failsafe Alarm Relay Wiring 2 5 Grounding the Device The RUGGEDCOM RS416PF chassis ground terminal uses a 6 32 screw It is recommended to terminate the ground connection with a 6 ring lug and torque it to 1 7 N m 15 lbf in 2 1 3 1 Stainless Steel Stud 2 6 32 Screw 3 6 Ring Lug Figure 2 5 Chassis Ground Connection RUGGEDCOM RS416PF Installation Manual 04 2021 C79000 G8976 1355 04 15 ...

Page 25: ...minimum 16 gage copper wiring when connecting terminal blocks A circuit breaker is not required for 12 24 or 48 VDC rated power supplies It is recommended to provide a separate circuit breaker for each power supply module Equipment must be installed according to applicable local wiring codes and standards 2 6 1 Connecting AC or DC Power To connect a single high AC high DC or low DC power supply to...

Page 26: ...ge 19 4 Connect the positive wire from the power source to the positive live L terminal on the terminal block 4 2 1 3 4 6 5 7 4 6 5 3 6 5 7 4 6 5 1 Screw Type Terminal Block 2 Pluggable Terminal Block 3 Jumper 4 Positive Live L Terminal 5 Negative Neutral N Terminal N 6 Surge Ground Terminal 7 Chassis Ground Terminal Figure 2 6 Terminal Block Wiring 5 Connect the negative wire from the power sourc...

Page 27: ... source Note For IEC 61850 compliance use an IEC 61850 compliant PoE power supply with power cabling no longer than 3 m 118 in Otherwise Siemens recommends using the RUGGEDCOM RPS1300 switch mode AC power supply For more information about this power supply refer to https support industry siemens com cs ww en view 109478699 To connect an external power supply for the PoE ports do the following NOTI...

Page 28: ...erminal 7 N on the terminal block 5 If the external PoE power supply features a chassis ground connection connect the ground terminal on the power supply to terminal 4 on the terminal block DANGER Electrocution hazard risk of death serious personal injury and or damage to the device Make sure the supplied terminal block cover is always installed before the device is powered 6 Install the terminal ...

Page 29: ...Installing Device 2 6 3 Wiring Examples Figure 2 8 Single AC Power Supply Figure 2 9 Single DC Power Supply 20 RUGGEDCOM RS416PF Installation Manual 04 2021 C79000 G8976 1355 04 ...

Page 30: ...evice 2 6 3 Wiring Examples Figure 2 10 DC Power Supply and External PoE Power Supply Figure 2 11 AC Power Supply and External PoE Power Supply RUGGEDCOM RS416PF Installation Manual 04 2021 C79000 G8976 1355 04 21 ...

Page 31: ...Installing Device 2 6 3 Wiring Examples 22 RUGGEDCOM RS416PF Installation Manual 04 2021 C79000 G8976 1355 04 ...

Page 32: ...onsole port is intended to be used only as a temporary connection during initial configuration or troubleshooting Connection to the console port is made using an RJ45 to DB9 console cable The following is the pin out for the console port 8 1 Figure 3 1 RJ45 Console Port Pin Configuration Pin RJ45 Male DB9 Female Name Description 1 6 DSR a Data Set Ready 2 1 Reserved Do Not Connect 3 4 DTR a Data T...

Page 33: ...about available ports refer to Communication Ports Page 25 3 2 Configuring the Device Once the device is installed and connected to the network it must be configured All configuration management is done via the RUGGEDCOM RS416PF interface For more information about configuring the device refer to the RUGGEDCOM RUGGEDCOM RS416PF User Guide associated with the installed software release 24 RUGGEDCOM...

Page 34: ...5 Fast Ethernet 10 100Base TX PoE 10Base FL or 10 100Base FX or IRIG B BNC Ports 6 Fast Ethernet 10 100Base TX PoE 10Base FL or 10 100Base FX 4 1 Copper Ethernet Ports The RUGGEDCOM RS416PF supports several 10 100Base TX Ethernet ports that allow connection to standard Category 5 CAT 5 unshielded twisted pair UTP cables with RJ45 male connectors The RJ45 connectors are directly connected to the ch...

Page 35: ...lowing is the pin out for the RJ45 male connectors 8 1 Figure 4 2 RJ45 Ethernet Port Pin Configuration Pin Name Description 1 RX Receive Data 2 RX Receive Data 3 TX Transmit Data 4 Reserved Do Not Connect 5 Reserved Do Not Connect 6 TX Transmit Data 7 Reserved Do Not Connect 8 Reserved Do Not Connect Specifications For specifications on the available copper Ethernet ports refer to Copper Ethernet ...

Page 36: ...atures a dedicated LED that indicates the state of the port State Description Yellow Solid Link established Yellow Blinking Transmitting receiving Off No link detected Pin Out The pin out for the PoE ports is as follows 8 1 Figure 4 3 RJ45 Ethernet Port PoE Pin Configuration Pin Description 1 RX and Power 2 RX and Power 3 TX and Power 4 Reserved Do Not Connect 5 Reserved Do Not Connect 6 TX and Po...

Page 37: ...r serial ST Straight Tip connectors RS232 RS485 RS422 DB9 serial ports or RS232 RS485 RS422 RJ45 serial ports Serial DB9 and RJ45 ports can be run in RS232 RS485 or RS422 mode They can also be ordered with IRIG B time code support Note On power up all serial RJ45 ports default to RS485 mode Each port can be individually set to RS232 RS485 or RS422 mode through RUGGEDCOM RS416PF For more informatio...

Page 38: ... RS422 1 DCD a 2 TX b TX RX TX 3 RX b RX 4 DTR a 5 Common Isolated Ground 6 DSR a RX 7 RTS TX RX TX 8 CTS 9 RI c Shield Chassis Ground a The DSR DCD and DTR pins are connected together internally b In RS232 DCE mode ports transmit to DTE devices on pin 2 and receive from DTE on pin 3 c RI is not connected Note Pins 1 4 and 6 and pins 7 and 8 are connected internally In RS232 mode these pins enter ...

Page 39: ...asserted However the device will not perform hardware flow control Serial RJ45 Port 8 1 Figure 4 11 Serial RJ45 Port Pin Configuration Pin RS232 Mode RS485 Mode RS422 Mode 1 DSR a RX 2 DCD a 3 DTR a 4 Common Isolated Ground 5 RXD b RX 6 TXD b TX RX TX 7 CTS 8 RTS TX RX TX Shield Chassis Ground a The DSR DCD and DTR pins are connected together internally b In RS232 mode the RJ45 ports conform to EI...

Page 40: ...BNC Ports The following BNC ports are available on the PTP module TTL IN TTL OUT 1 3 2 1 TTL OUT Port 2 Sync LED 3 TTL IN Port Figure 4 13 PTP Module Port Function TTL OUT IRIG B PWM or 1 PPS signal output software selectable TTL IN TTL level IRIG B PWM signal input Inputs are controlled by RUGGEDCOM RS416PF and only one can be active at any time For information about activating an input refer to ...

Page 41: ...larity must be observed throughout a single sequence or ring The number of devices wired should not exceed 32 and total distance should be less than 1219 m 4000 ft at 100 kbps The Common terminals should be connected to the common wire inside the shield The shield should be connected to earth ground at a single point to avoid loop currents The twisted pair should be terminated at each end of the c...

Page 42: ...Communication Ports 4 6 Connecting Multiple RS485 Devices 6 RS485 Devices 32 Total Figure 4 14 Recommended RS485 Wiring RUGGEDCOM RS416PF Installation Manual 04 2021 C79000 G8976 1355 04 33 ...

Page 43: ...Communication Ports 4 6 Connecting Multiple RS485 Devices 34 RUGGEDCOM RS416PF Installation Manual 04 2021 C79000 G8976 1355 04 ...

Page 44: ... VDC HI 110 230 VAC d 85 VAC 264 VAC 2 A T 4 kVAC 5 5 kVDC 25 W a F denotes fast acting fuse b T denotes time delay fuse c Power consumption varies based on configuration 10 100Base TX ports consume roughly 1 W less than fiber optic ports d The HI power supply is the same power supply for both AC and DC 5 2 PoE Power Supply Specifications Input Range Power Supply Type Minimum Maximum Internal Fuse...

Page 45: ...larity d RMS 1 minute 5 5 Fiber Optic Ethernet Port Specifications The following details specifications for the fiber optic Ethernet ports that can be equipped on the RUGGEDCOM RS416PF 10Base FL Ethernet Optical Ports Mode Connector Type Cable Type µm Tx λ nm a Tx Min dBm Tx Max dBm Rx Sensitivity dBm Rx Saturation dBm Distance km a Power Budget dB 62 5 125 16 9 18 MM ST 50 125 850 19 8 12 8 34 11...

Page 46: ... 1300 0 5 37 0 90 37 SM LC 9 125 1300 0 5 37 0 90 37 a Typical 5 6 Serial Port Specifications This section details specifications for ports that can be equipped on the RUGGEDCOM RS416PF Copper Serial Ports Baud Rate Connector Isolation 1200 to 230400 kbps DB9 2 5 kV 1200 to 230400 kbps RJ45 2 5 kV 1200 to 230400 kbps DB9 2 5 kV 1200 to 230400 kbps RJ45 2 5 kV Fiber Serial Ports Mode Connector Typi...

Page 47: ...onditions Ambient Operating Temperature a 40 to 85 C 40 to 185 F Ambient Storage Temperature 40 to 85 C 40 to 185 F Ambient Relative Humidity b 5 to 95 Maximum Altitude 2000 m 6562 ft a Measured from a 30 cm 12 in radius surrounding the center of the enclosure b Non condensing 5 9 Mechanical Specifications Weight 4 5 kg 10 lbs Ingress Protection IP20 Enclosure 18 AWG Galvanized Steel 5 10 Dimensio...

Page 48: ...Technical Specifications 5 10 Dimension Drawings 285 24 303 28 438 15 44 45 Figure 5 1 Overall Dimensions RUGGEDCOM RS416PF Installation Manual 04 2021 C79000 G8976 1355 04 39 ...

Page 49: ...Dimensions MODE STATUS SPEED DUPLEX ALARM POWER 2 POWER 1 57600 N 8 1 CONSOLE 1 2 3 4 5 6 7 8 11 12 9 10 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 11 7 486 4 476 3 51 6 38 9 84 1 285 5 134 3 159 8 80 0 125 5 7 4 10 4 127 5 158 0 Figure 5 3 Panel and DIN Rail Mount Dimensions 40 RUGGEDCOM RS416PF Installation Manual 04 2021 C79000 G8976 1355 04 ...

Page 50: ...uirements Bi National standard with UL 62368 1 UL 62368 1 Information Technology Equipment Safety Part 1 General Requirements The device is marked with a CSA symbol that indicates compliance with both Canadian and U S requirements C US A copy of the CSA Certificate of Compliance is available via Siemens Industry Online Support at https support industry siemens com cs ww en view 109476557 6 1 2 Eur...

Page 51: ...nd found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This device generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harm...

Page 52: ...nts of the following RoHS Restriction of Hazardous Substances directives for the restricted use of certain hazardous substances in electrical and electronic equipment China RoHS 2 Administrative Measure on the Control of Pollution Caused by Electronic Information Products A copy of the Material Declaration is available online at https support industry siemens com cs ww en view 109738831 6 1 8 Othe...

Page 53: ...ent Earth ground ports 4 kV 4 Signal ports 2 kV 3 DC Power ports 2 kV line to earth 1 kV line to line 3 IEC 61000 4 5 Surge AC Power ports 4 kV line to earth 2 kV line to line 4 Signal ports 10 V 3 DC Power ports 10 V 3 AC Power ports 10 V 3 IEC 61000 4 6 Induced Conducted RFI Earth ground ports 10 V 3 100 A m Note a IEC 61000 4 8 Magnetic Field Enclosure ports 1000 A m for 3 s 5 DC Power ports 30...

Page 54: ... specified severity level IEEE 1613 EMC Immunity Type Tests Note The RUGGEDCOM RS416PF meets Class 2 requirements for an all fiber configuration and Class 1 requirements for copper ports Description Test Levels Enclosure Contact 8 kV ESD Enclosure Air 15 kV Radiated RFI Enclosure ports 35 V m Signal ports 4 kV 2 5 kHz DC Power ports 4 kV AC Power ports 4 kV Fast Transient Earth ground ports 4 kV S...

Page 55: ...ls Severity Levels IEC 60068 2 1 Cold Temperature Test Ad 40 C 40 F 16 Hours IEC 60068 2 2 Dry Heat Test Bd 85 C 185 F 16 Hours IEC 60068 2 30 Humidity Damp Heat Cyclic Test Db 95 non condensing 55 C 131 F 96 hours IEC 60068 2 6 Vibration 2 g 10 150 Hz Class 2 IEC 60068 2 27 Shock 30 g 11 ms Class 2 46 RUGGEDCOM RS416PF Installation Manual 04 2021 C79000 G8976 1355 04 ...

Page 56: ...ttps www siemens com ruggedcom Industry Online Support service and support https support industry siemens com Industry Mall https mall industry siemens com Siemens AG Digital Industry Process Automation Postfach 48 48 90026 NÜRNBERG GERMANY ...

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