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Chapter 2

Installing Device

RUGGEDCOM RS416

Installation Guide

14

Wiring Examples

Section 2.2.3

Wiring Examples

The following illustrate how to connect power to single and dual power supplies.

Figure 9: Single AC Power Supply

Figure 10: Single DC Power Supply

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Summary of Contents for RUGGEDCOM RS416

Page 1: ...RUGGEDCOM RS416 Installation Guide 06 2016 Preface Introduction 1 Installing Device 2 Communication Ports 3 Technical Specifications 4 Dimension Drawings 5 Certification 6 RC1018 EN 04 ...

Page 2: ...pment and or networks They are important components in a holistic industrial security concept With this in mind Siemens products and solutions undergo continuous development Siemens recommends strongly that you regularly check for product updates For the secure operation of Siemens products and solutions it is necessary to take suitable preventive action e g cell protection concept and integrate e...

Page 3: ...ng Siemens Address Siemens Canada Ltd Industry Sector 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Telephone Toll free 1 888 264 0006 Tel 1 905 856 5288 Fax 1 905 856 1995 E mail ruggedcom info i ia siemens com Web www siemens com ruggedcom ...

Page 4: ...RUGGEDCOM RS416 Installation Guide iv ...

Page 5: ...L Outputs 5 1 3 3 IEEE 1588 Support 6 Chapter 2 Installing Device 7 2 1 Mounting the Device 7 2 1 1 Mounting the Device to a Rack 8 2 1 2 Mounting the Device on a DIN Rail 9 2 1 3 Mounting the Device to a Panel 9 2 2 Connecting Power 10 2 2 1 Connecting AC Power 11 2 2 2 Connecting DC Power 12 2 2 3 Wiring Examples 14 2 3 Connecting the Failsafe Alarm Relay 16 2 4 Grounding the Device 17 2 5 Conne...

Page 6: ...FL Ethernet Optical Specifications 28 4 4 2 Fast Ethernet 100 Mbps Optical Specifications 28 4 5 Serial Port Specifications 29 4 5 1 Copper Serial Port Specifications 29 4 5 2 Fiber Serial Port Specifications 30 4 6 IRIG B Port Specifications 30 4 7 Operating Environment 30 4 8 Mechanical Specifications 31 Chapter 5 Dimension Drawings 33 Chapter 6 Certification 37 6 1 Approvals 37 6 1 1 CSA 37 6 1...

Page 7: ... situations that if not avoided will result in death or serious injury WARNING WARNING alerts describe hazardous situations that if not avoided may result in serious injury and or equipment damage CAUTION CAUTION alerts describe hazardous situations that if not avoided may result in equipment damage IMPORTANT IMPORTANT alerts provide important information that should be known before performing a p...

Page 8: ...ility visit www siemens com ruggedcom or contact a Siemens Sales representative Customer Support Customer support is available 24 hours 7 days a week for all Siemens customers For technical support or general information contact Siemens Customer Support through any of the following methods Online Visit http www siemens com automation support request to submit a Support Request SR or check on the s...

Page 9: ...environments found in electric utility substations factory floors or in curb side traffic control cabinets The RS416 also features a wide operating temperature range of 40 to 85 C 40 to 185 F allowing it to be installed in virtually any location The embedded Rugged Operating System ROS within the RS416 provides advanced layer 2 and layer 3 networking functions advanced cyber security features and ...

Page 10: ...ndependent 2 kV RMS isolated serial ports 40 to 85 C 40 to 185 F operating temperature no fans 18 AWG galvanized steel enclosure Universal Power Supply Options Fully integrated dual redundant optional power supplies Universal high voltage range 88 300 VDC or 85 264 VAC Popular low voltage ranges 24 VDC 10 36 VDC 48 VDC 36 59VDC Terminal blocks for reliable maintenance free connections CSA UL 60950...

Page 11: ... Half duplex mode Duplex Off No link detected Green Solid 100 Mb s 19200 to 57600 bps Green Blinking 57600 bps or higher Orange Solid 10 Mb s 19200 bps Speed Off No link detected Display Mode Indicator LEDs The display mode indicator LEDs indicate the current display mode for the port status indicator LEDs i e Status Duplex or Speed Mode button The Mode button sets the display mode for the port st...

Page 12: ... more information refer to Chapter 3 Communication Ports TTLIN TTLOUT 1 2 Figure 2 PTP Module 1 TTL OUT Port 2 TTL IN Port For more information about the BNC ports refer to Section 3 4 BNC Ports CONTENTS Section 1 3 1 Supported Time Synchronization Sources Section 1 3 2 TTL Outputs Section 1 3 3 IEEE 1588 Support Section 1 3 1 Supported Time Synchronization Sources The following time synchronizati...

Page 13: ...net port on the RS416 supports IEEE 1588 For more information refer to Section 1 3 3 IEEE 1588 Support Section 1 3 2 TTL Outputs The PTP card provides a TTL Transistor Transistor Logic output The TTL OUT port supports the IRIG B PWM and PPS signal formats Enabling disabling the output port and selecting the signal format is controlled through the RUGGEDCOM ROS operating system The number of device...

Page 14: ...1 3 3 IEEE 1588 Support RUGGEDCOM RS416 supports various IEEE 1588 time synchronization capabilities and provides synchronization in 2 step mode This mode supports the following clock types End to End Slave Clock End to End Master Clock Peer to Peer Slave Clock Peer to Peer Master Clock ...

Page 15: ...e by unauthorized personnel shall render all warranties null and void Changes or modifications not expressly approved by Siemens Canada Ltd could invalidate specifications test results and agency approvals and void the user s authority to operate the equipment IMPORTANT This product should be installed in a restricted access location where access can only be gained by authorized personnel who have...

Page 16: ...ard 48 cm 19 in rack do the following NOTE The device can be ordered with the communication ports located at the front or rear of the device Placing the ports at the rear allows all data and power cabling to be installed and connected at the rear of the rack 1 Make sure the rack mount adapters are installed on the correct side of the chassis NOTE The chassis features multiple mounting holes allowi...

Page 17: ...allow the device to be slid onto a standard 35 mm 1 4 in DIN rail To mount the device to a DIN rail do the following 1 Align the adapters with the DIN rails and slide the device into place 2 1 2 3 3 Figure 5 DIN Rail Mounting 1 Panel DIN Rail Adapter 2 DIN Rail 3 Screw 2 Install one of the supplied screws on either side of the device to secure the adapters to the DIN rails Section 2 1 3 Mounting t...

Page 18: ...provides power to both power supplies The screw type terminal block is installed using Phillips screws and compression plates allowing either bare wire connections or crimped terminal lugs Use 6 size ring lugs for secure reliable connections under severe shock or vibration NOTE For maximum redundancy in a dual power supply configuration use two independent power sources For 100 240 VAC rated equip...

Page 19: ...rical hazard risk of damage to equipment Before testing the dielectric strength HIPOT in the field remove the metal jumper This metal jumper connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during testing NOTE The terminal block is divided into separate terminals for each internal power supply Make sure to co...

Page 20: ...nductor for all surge and transient suppression circuitry internal to the unit 6 Connect the ground terminal on the power source to the chassis ground terminal on the device For more information refer to Section 2 4 Grounding the Device DANGER Electrocution hazard risk of death serious personal injury and or damage to the device Make sure the supplied terminal block cover is always installed befor...

Page 21: ...crew Type Terminal Block 2 Pluggable Terminal Block 3 Jumper 4 Positive Live L Terminal 5 Negative Neutral N Terminal 6 Surge Ground Terminal 7 Chassis Ground Terminal 4 Connect the negative wire from the power source to the negative neutral N terminal on the terminal block For more information refer to Section 2 2 3 Wiring Examples 5 Install the supplied metal jumper between terminals 2 4 and 6 t...

Page 22: ... RUGGEDCOM RS416 Installation Guide 14 Wiring Examples Section 2 2 3 Wiring Examples The following illustrate how to connect power to single and dual power supplies Figure 9 Single AC Power Supply Figure 10 Single DC Power Supply ...

Page 23: ...RUGGEDCOM RS416 Installation Guide Chapter 2 Installing Device Wiring Examples 15 Figure 11 Dual AC Power Supply Figure 12 Dual DC Power Supply ...

Page 24: ...contact is closed when the unit is powered and there are no active alarms If the device is not powered or if an active alarm is configured the relay opens the NO contact and closes the NC Normally Closed contact NOTE Control of the failsafe relay output is configurable through ROS One common application for this relay is to signal an alarm if a power failure occurs For more information refer to th...

Page 25: ...unding the Device The RS416 chassis ground terminal uses a 6 32 screw It is recommended to terminate the ground connection with a 6 ring lug and torque it to 1 7 N m 15 lbf in 2 1 3 Figure 15 Chassis Ground Connection 1 Stainless Steel Stud 2 6 32 Screw 3 6 Ring Lug Section 2 5 Connecting to the Device The following describes the various methods for accessing the ROS console and Web interfaces on ...

Page 26: ...Read to Send 1 9 RI c Ring Indicator a The DSR DCD and DTR pins are connected together internally b The CTS and RTS pins are connected together internally c RI is not connected Communication Ports Connect any of the available Ethernet ports on the device to a management switch and access the ROS console and Web interfaces via the device s IP address For more information about available ports refer...

Page 27: ...10Base FL or 10 100Base FX CONTENTS Section 3 1 Copper Ethernet Ports Section 3 2 Fiber Optic Ethernet Ports Section 3 3 Serial Ports Section 3 4 BNC Ports Section 3 5 Connecting Multiple RS485 Devices Section 3 1 Copper Ethernet Ports The RS416 supports several 10 100Base TX Ethernet ports that allow connection to standard Category 5 CAT 5 unshielded twisted pair UTP cables with RJ45 male connect...

Page 28: ...tected Pin Out The following is the pin out for the RJ45 male connectors 8 1 Figure 19 RJ45 Ethernet Port Pin Configuration Pin Name Description 1 RX Receive Data 2 RX Receive Data 3 TX Transmit Data 4 Reserved Do Not Connect 5 Reserved Do Not Connect 6 TX Transmit Data 7 Reserved Do Not Connect 8 Reserved Do Not Connect Specifications For specifications on the available copper Ethernet ports refe...

Page 29: ...RJ45 serial ports Serial DB9 and RJ45 ports can be run in RS232 RS485 or RS422 mode They can also be ordered with IRIG B time code support NOTE On power up all serial RJ45 ports default to RS485 mode Each port can be individually set to RS232 RS485 or RS422 mode through ROS For more information refer to the ROS User Guide for the RS416 NOTE For information about how to connect devices configured t...

Page 30: ... 4 DTR a 5 Common Isolated Ground 6 DSR a RX 7 RTS TX RX TX 8 CTS 9 RI c Shield Chassis Ground a The DSR DCD and DTR pins are connected together internally b In RS232 DCE mode ports transmit to DTE devices on pin 2 and receive from DTE on pin 3 c RI is not connected NOTE Pins 1 4 and 6 and pins 7 and 8 are connected internally In RS232 mode these pins enter a high impedance state A DTE that assert...

Page 31: ...high impedance state A DTE that asserts RTS will see CTS asserted However the device will not perform hardware flow control Serial RJ45 Port 8 1 Figure 27 Serial RJ45 Port Pin Configuration Pin RS232 Mode RS485 Mode RS422 Mode 1 DSR e RX 2 DCD e 3 DTR e 4 Common Isolated Ground 5 RXD f RX 6 TXD f TX RX TX 7 CTS 8 RTS TX RX TX Shield Chassis Ground e The DSR DCD and DTR pins are connected together ...

Page 32: ...e device will not perform hardware flow control Section 3 4 BNC Ports The following BNC ports are available on the PTP module TTLIN TTLOUT 1 3 2 Figure 29 PTP Module 1 TTL OUT Port 2 Sync LED 3 TTL IN Port Port Function TTL OUT IRIG B PWM or 1 PPS signal output software selectable TTL IN TTL level IRIG B PWM signal input Inputs are controlled by RUGGEDCOM ROS and only one can be active at any time...

Page 33: ... The correct polarity must be observed throughout a single sequence or ring The number of devices wired should not exceed 32 and total distance should be less than 1219 m 4000 ft at 100 kbps The Common terminals should be connected to the common wire inside the shield The shield should be connected to earth ground at a single point to avoid loop currents The twisted pair should be terminated at ea...

Page 34: ...RUGGEDCOM RS416 Installation Guide Chapter 3 Communication Ports Connecting Multiple RS485 Devices 26 ...

Page 35: ...ironment Section 4 8 Mechanical Specifications Section 4 1 Power Supply Specifications Input Range Power Supply Type Minimum Maximum Internal Fuse Rating a b Isolation Maximum Power Consumption c 12 VDC 24 VDC 10 VDC 36 VDC 6 3 A F 48 VDC 36 VDC 59 VDC 3 15 A T 1 5 kVDC HI 125 250 VDC d 88 VDC 300 VDC HI 110 230 VAC d 85 VAC 264 VAC 2 A T 4 kVAC 5 5 kVDC 25 W a F denotes fast acting fuse b T denot...

Page 36: ... minute Section 4 4 Fiber Optic Ethernet Port Specifications The following sections detail fiber optic specifications for ports that can be equipped on the RS416 CONTENTS Section 4 4 1 10Base FL Ethernet Optical Specifications Section 4 4 2 Fast Ethernet 100 Mbps Optical Specifications Section 4 4 1 10Base FL Ethernet Optical Specifications Mode Connector Type Cable Type µm Tx λ nm j Tx Min dBm Tx...

Page 37: ... SM LC 9 125 1300 15 8 34 7 20 19 SM SC 9 125 1300 5 0 34 3 50 29 SM LC 9 125 1300 5 0 35 3 50 30 SM SC 9 125 1300 0 5 37 0 90 37 SM LC 9 125 1300 0 5 37 0 90 37 MTRJ 62 5 125 19 12 MM LC 50 125 1300 22 5 14 31 14 2 8 5 k Typical Section 4 5 Serial Port Specifications This section details specifications for ports that can be equipped on the RS416 CONTENTS Section 4 5 1 Copper Serial Port Specifica...

Page 38: ...ecifications Parameter Specification Input Voltage TTL Compatible Input Impedance 200 kΩ IRIG B PWM Output Specifications Parameter Specification Output Current Is 100 mA Output Voltage Vs TTL Compatible Output Impedance Rs 50 Ω Section 4 7 Operating Environment Parameter Range Comments Ambient Operating Temperature 40 to 85 C 40 to 185 F Measured from a 30 cm 12 in radius surrounding the center o...

Page 39: ...cal Specifications Mechanical Specifications 31 Section 4 8 Mechanical Specifications Parameter Value Dimensions Refer to Chapter 5 Dimension Drawings Weight 4 5 kg 10 lbs Ingress Protection IP40 1 mm or 0 04 in objects Enclosure 18 AWG Galvanized Steel ...

Page 40: ...RUGGEDCOM RS416 Installation Guide Chapter 4 Technical Specifications Mechanical Specifications 32 ...

Page 41: ...UGGEDCOM RS416 Installation Guide Chapter 5 Dimension Drawings 33 Dimension Drawings NOTE All dimensions are in millimeters unless otherwise stated 303 28 44 45 285 24 438 15 Figure 31 Overall Dimensions ...

Page 42: ...Chapter 5 Dimension Drawings RUGGEDCOM RS416 Installation Guide 34 314 71 28 96 11 68 21 08 32 64 25 40 50 80 12 70 479 30 461 01 6 35 4 57 31 75 6 35 308 10 Figure 32 Rack Mount Dimensions ...

Page 43: ...ATUS SPEE D DUPLE X ALAR M POWER2 POWER1 57600 N 8 1 CONSO LE 1 2 3 4 5 6 7 8 11 12 9 10 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 11 7 159 8 125 5 80 0 158 0 127 5 10 4 7 4 486 4 476 3 38 9 51 6 285 5 134 3 84 1 Figure 33 Panel and DIN Rail Mount Dimensions ...

Page 44: ...RUGGEDCOM RS416 Installation Guide Chapter 5 Dimension Drawings 36 ...

Page 45: ... CONTENTS Section 6 1 1 CSA Section 6 1 2 European Commission EC Section 6 1 3 FCC Section 6 1 4 FDA CDRH Section 6 1 5 Industry Canada Section 6 1 6 Other Approvals Section 6 1 1 CSA This device meets the requirements of the following Canadian Standards Association CSA standards under certificate 16 70023156 CAN CSA C22 2 No 60950 1 Information Technology Equipment Safety Part 1 General Requireme...

Page 46: ...ughout the European community A copy of the CE Declaration of Conformity is available from Siemens Canada Ltd For contact information refer to the section called Contacting Siemens Section 6 1 3 FCC This device has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harm...

Page 47: ...nts IEC 61000 6 2 Electromagnetic Compatibility EMC Part 6 2 Generic Standards Immunity for Industrial Environments Section 6 2 EMC and Environmental Type Tests The RS416 has passed the following EMC and environmental tests IEC 61850 3 Type Tests Test Description Test Levels Severity Levels Enclosure Contact 8 kV 4 IEC 61000 4 2 ESD Enclosure Air 15 kV 4 IEC 61000 4 3 Radiated RFI Enclosure ports ...

Page 48: ... differential mode 1 MHz 3 Signal ports 30 V Continuous 300 V for 1 s 4 IEC 61000 4 16 Mains Frequency Voltage DC Power ports 30 V Continuous 300 V for 1 s 4 IEC 61000 4 17 Ripple on DC Power Supply DC Power ports 15 4 Signal ports 2 kVAC Fail Safe Relay output DC Power ports 1 5 kV Dielectric Strength AC Power ports 2 kV Signal ports 5 kV Fail Safe Relay Output DC Power ports 5 kV IEC 60255 5 HV ...

Page 49: ...e Relay DC Power ports 5 kV HV Impulse AC Power ports 5 kV Signal ports 2 kVAC Failsafe Relay DC Power ports 1 5 kV Dielectric Strength AC Power ports 2 kV Environmental Type Tests Test Description Test Levels Severity Levels IEC 60068 2 1 Cold Temperature Test Ad 40 C 40 F 16 Hours IEC 60068 2 2 Dry Heat Test Bd 85 C 185 F 16 Hours IEC 60068 2 30 Humidity Damp Heat Cyclic Test Db 95 non condensin...

Page 50: ...RUGGEDCOM RS416 Installation Guide Chapter 6 Certification EMC and Environmental Type Tests 42 ...

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