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S I E M E N S P T E L T D

M65 Level 2 Service Manual

Copyright © Siemens Pte Ltd.

Siemens Technical Support Centre

All Rights Reserved

May 2004

ICM MP CCQ SLI RHQ

Page 19 of 37

Company Confidential

8

Reassembly of M65

For the reassembly of the M65, reverse the disassembly procedures from Step18 to Step1.

However there are some areas to be taken note of during reassembling of the phone.

During the installation of the SIM card, make sure that the SIM card is inserted properly and that

the golden contact area is facing downwards. Insert the SIM card downwards to lock the SIM card

into position.

Installation of the SIM card

During the installation of the battery, make sure that the hinges are properly in place (See picture

below). Otherwise the battery will not be able to fit into the phone properly.

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Summary of Contents for M65

Page 1: ...LocalServiceOrganizationServiceManual BE INSPIRED M M M 6 6 6 5 5 5 Our innovation shapes the future ...

Page 2: ...G E N E R A L P A C K E T R A D I O S E R V I C E 3 2 K JAVA APPLICATION 4 3 KEY FEATURES 5 4 COMPARISON WITH PERVIOUS PRODUCT 7 5 ACCESSORIES 8 6 UNIT DESCRIPTION CX65 10 7 DISASSEMBLYOF CX65 14 8 REASSEMBLY OF CX65 17 9 MOBILE SOFTWARE PROGRAMMING 18 10 SIEMENS SERVICE EQUIPMENT USER MANUAL 21 11 JPICS INTERNET 22 12 INTERNATIONAL MOBILE EQUIPMENT IDENTITY IMEI 28 13 GENERAL TESTING INFORMATION ...

Page 3: ...xisting circuit switched GSM network This gives the option to use a packet based data service The information is split into separated but related packets before being transmitted and reassembled at the receiving end Theoretically maximum speeds of up to 171 2 kilobits per second kbps are achievable with GPRS using all eight timeslots at the same time This is about 3 times as fast as the data trans...

Page 4: ...orts HTTP based OTA download of applications over GPRS and CSD yes RAM for Java applications Available RAM for Java applications i e Program code and data during application runtime Minimum 100 Kbytes Has to be taken as working assumption for application development Goal 145 Kbytes as SL45i not committed yes MIDP 1 0 CLDC 1 0 As SL45i including performance optimizations from SL45i Infusio yes OEM ...

Page 5: ...e battery pack must be removed GSM Antenna A triple band PIFA antenna will be an integral part of the mobile phone Dimensions 109 x 49 x 19 mm L x W x H q Volume 89 cm Weight 104 g Charging time 2 h for 100 Storage Up to 11 MByte Transmitter Power EGSM nominal 2W Specification Class 4 Mobile phone PCN and PCS nominal 1W Specification Class 1 Mobile phone Transmitter output characteristics is accor...

Page 6: ...e symbol I inside O is used as a symbol for ON OFF 5 way joystick with printable design cap transparent soft material 2 soft keys for different SW enabled functions red display illumination colour tactile finder on key 5 6 red LEDs for keypad Acoustics Three in one loudspeaker water protected for handset handsfree and ringing tones Omni directional microphone water protected Loud signal emitter so...

Page 7: ...3 23 volume increase Length 100 8 mm 108 8 8 Width 45 6 mm 48 9 mm 3 3 mm wider Thickness 20 9 mm 20 8 mm 0 1mm thinner SIM Plug In 1 8V 3V Plug In 1 8V 3V Same Antenna Integrated Integrated Same Antenna Performance in comparison to R65 R66 Ulysses 0 5 dB 900 MHz 0 5 dB 1800 MHz 0 5 dB 1900 MHz Performance loss due to metal clam SAR related to 1 g 1 0 W kg 900 MHz 0 8 W kg 1800 MHz 0 8 W kg 1900 M...

Page 8: ... N5601 A109 Data Cable DCA 500 L36880 N5601 A110 Data Cable USB DCA 510 L36880 N5601 A111 Data Cable USB DCA 540 SX1 CX65 CXT65 CXV65 L36880 N6501 A102 Flash IFL 600 L36880 N7101 A400 Headset HHS 500 L36880 N5601 A107 Headset with PTT HHS 510 L36880 N5601 A108 Headset Purestyle HHS 610 L36880 N7101 A500 Li Ion Battery 750mAh EBA 660 L36880 N7101 A111 Mobile Holder Antenna HMH 685 L36880 N7101 A106...

Page 9: ...any Confidential 5 1 M65 Interface to accessories The phone has got a full compatible interface to accessories The I O Connector Lumberg slim connector shall be in the same position as in the 55 series All shown interfaces are for car cradle Interfaces for Belt Clip will not be necessary Slim Lumberg I O Connector Groove to clip in the phone in the car cit Groove for necklace ...

Page 10: ...T E L T D M65 Level 2 Service Manual Copyright Siemens Pte Ltd Siemens Technical Support Centre All Rights Reserved May 2004 ICM MP CCQ SLI RHQ Page 10 of 37 Company Confidential Accessory interfaces scetch with plugs ...

Page 11: ...one water repellent with a design metal clip The cases are effect plastic parts 1 shot molding 1 colour with effect granulate 6 1 Exploded View of M65 Metal Clip PCB Assembly MMI Assembly SAR Frame Upper Case Assembly Housing Screws 2x top side Keypad joystick Cap Sticked into upper case I O Sealing Plug Housing Screws 4x bottom side Sealing Battery Cover Battery Cover Battery R65 LI ION 750mAh RF...

Page 12: ...hot stamped onto upper case Case Gasket Mounted into Upper Case IRDA Lens Display Cushion Glued on upper case One side adhesive Upper Case Display lens Glued on upper case with Adhesive Tape Protective Tape DPL Adhesive Tape DPL double side adhesive Support frame Mounted into lower case Micro R65 Mounted into lower case Vibra Motor Mounted into lower case Sealing Plug for Screw Hole Mounted into l...

Page 13: ... S P T E L T D M65 Level 2 Service Manual Copyright Siemens Pte Ltd Siemens Technical Support Centre All Rights Reserved May 2004 ICM MP CCQ SLI RHQ Page 13 of 37 Company Confidential PCB top side PCB bottom side ...

Page 14: ...possible way to protect the circuit against sparks The keypad must be completely closed to prevent any occurrence of an ESD disruptive discharge The SIM contacts may be open thus reachable for ESD contact discharge This could lead to damage or destruction of the E Gold pins It is a requirement for the service personnel to observe ESD protection rules while performing servicing the M65 Step 1 Front...

Page 15: ...the Battery as shown Step 6 Remove the SIM card in the direction as shown Step 7 Unscrew the 4screws as indicated on the Lower Case with a T5 Plus screw driver set Torque 16 cNm Step 8 Unscrew the 2 screws as indicated on the Upper Case with a T5 Plus screw driver set Torque 16 cNm Step 9 Separate the Lower Case from the Upper Case Step 10 Remove the Vibra Motor Micro R65 and Sealing Plug from the...

Page 16: ...te the Case Gasket from the PCB and Upper Case Step 12 Separate the PCB from the Upper Case Place the PCB on ESD safe foam Step 13 Remove the Keypad Joystick Cap SAR Frame and MMI from the PCB Step 14 Remove the Display Module as shown from the PCB Place the Display Module and PCB on ESD safe foam Step 15 Remove the Shielding Cover for Camera Module Frame from the PCB as shown Place the PCB on ESD...

Page 17: ...ights Reserved May 2004 ICM MP CCQ SLI RHQ Page 17 of 37 Company Confidential Step 16 Remove the Shielding Disconnect the camera connector Step 17 Remove the camera module from the PCB with an opening tool Place the camera module and PCB on ESD safe foam Step 18 Remove the Speaker from the PCB with a pair of tweezers ...

Page 18: ...S P T E L T D M65 Level 2 Service Manual Copyright Siemens Pte Ltd Siemens Technical Support Centre All Rights Reserved May 2004 ICM MP CCQ SLI RHQ Page 18 of 37 Company Confidential Step 19 Fully disassembled M65 ...

Page 19: ...tep1 However there are some areas to be taken note of during reassembling of the phone During the installation of the SIM card make sure that the SIM card is inserted properly and that the golden contact area is facing downwards Insert the SIM card downwards to lock the SIM card into position Installation of the SIM card During the installation of the battery make sure that the hinges are properly...

Page 20: ...em s differ in different variants or are not visible at all These settings are stored in different memory area of the mobile and will be activated depending on the customer specific model or variant of the phone by a separate test step during the production process Due to this separation of common mobile software and customer specific initialization it is possible to fulfil the demands of the mark...

Page 21: ... is shown in Figure 1 Because of the new type of external connector used in X55 series Slim Lumberg type an additional adaptor cable between mobile and boot adaptor is required Table 1 listed all the hardware requirements If you use the battery dummy make sure that the power supply voltage is correctly adjusted Description Part No Bootadapter 2000 incl AC Adapter serial cable and mobile connection...

Page 22: ... YES Plug in the Boot Adaptor to the PC and Mobile Connect the AC a d a p t o r t o t h e Boot Adaptor Power up Boot Adaptor check LED OK Check AC Adaptor OK Faulty AC Adaptor Faulty Boot Adaptor Start the SWUP program Select Execute the Mobile S W ERROR Check H W setup S W OK Correct Settings S W upgrading in progress ERROR TEST Mobile Take note of error a n d r e p e a t process Feedback Error t...

Page 23: ...o customer Starting from the P35 Series Siemens will introduce a simpler and faster testing platform for testing a repaired Siemens mobile phone The testing platforms are either base on R S CMD 53 55 or CTS55 GSM test set There is also test software under development for testing with the will tek 4201S and the 4107 GSM test set Level 2 5 service software is also under development for more elaborat...

Page 24: ...ights Reserved May 2004 ICM MP CCQ SLI RHQ Page 24 of 37 Company Confidential 11 JPICS Java based Product Information Controlling System Overview The following functions are available for the LSO General mobile information Generate PINCODE Generate SIMLOCK UNLOCK Code Print IMEI labels Lock Unlock and Test the BF Bus ...

Page 25: ...d and in addition using secure socket layer SSL connection The JPICS server is only available for authorized users with a specially coded chip card These chip cards and the administration of the JPICS web server and the PICS database server can only be provided by the JPICS TRUST Center of the responsible department in Kamp Lintfort In case of any questions or requests concerning chip cards or adm...

Page 26: ...ng systems see the Sun FAQ s Here is a step by step instruction to install all the required components It is necessary to follow this order 1 Card reader Omnikey 2 CardOS interface Siemens 3 JPICS Certificates 4 Java Plugin JVM JRE Sun 5 Java additional components Every user is responsible for a proper installation matching the license agreements For installation and further access you need the fo...

Page 27: ...ed May 2004 ICM MP CCQ SLI RHQ Page 27 of 37 Company Confidential In the module Generate Codes you can choose to generate Master Phonecodes Simlock Unlock Codes Master Phonecodes The Master Phonecode is used to unlock blocked mobiles Master Phonecodes can only be supplied for mobiles which have been delivered in a regular manner ...

Page 28: ... MP CCQ SLI RHQ Page 28 of 37 Company Confidential Simlock Unlock Code The Simlock Unlock Codes can only be generated if the following conditions are given Mobile must have an active Simlock inside The user must be given the authorization to obtain Simlock Unlock Codes for the variant of the operator to which the mobile was delivered last time ...

Page 29: ...ble to print 1 label in just one step To prevent that misaligned labels are being printed the setting Print test labels 9 is activated as default After having printed a well aligned test label you can uncheck the setting and print the correct label Hint For correct printing of IMEI labels you must have a Zebra label printer with special material that fits for label printing This printer has to be ...

Page 30: ...anufacturer and the last digit is spare The part number for the M65 is S30880 S5850 Axx x where the last 4 letters specify the housing and software variant C60 series IMEI label is accessible by removing the battery Re use of IMEI label is possible by using a hair dryer to remove the IMEI label On this IMEI label Siemens has also includes the date code for production or service which conforms to t...

Page 31: ... carried out in an ESD protected environment and with ESD protected equipment tools For all activities the international ESD regulations have to be considered Get delivery Ensure that every required information like fault description customer data a s o is available Ensure that the packing of the defective items is according to packing requirements Ensure that there is a description available how ...

Page 32: ... 34 Check the storage capability Check internal resistance and capacity of the battery Check battery charging capability of the mobile phone Check charging capability of the power supply Check current consumption of the mobile phone in different mode Visual inspection Check the entire board for liquid damages Check the entire board for electrical damages Check the housing of the mobile phone for d...

Page 33: ...t Centre All Rights Reserved May 2004 ICM MP CCQ SLI RHQ Page 33 of 37 Company Confidential GSM Test Connect the mobile board via internal antenna antenna coupler and external antenna car cradle to a GSM tester Use a Test SIM Skip GSM 900 GSM1800 or GSM1900 test cases if not performed by the mobile phone ...

Page 34: ...S I E M E N S P T E L T D M65 Level 2 Service Manual Copyright Siemens Pte Ltd Siemens Technical Support Centre All Rights Reserved May 2004 ICM MP CCQ SLI RHQ Page 34 of 37 Company Confidential ...

Page 35: ... final inspection contains 1 A 100 network test location update and set up call 2 Refer to point 3 3 3 A random sample checks of data reset if required optical appearance complete function 4 Check if PIN Code is activated delete the PIN Code if necessary Basis is the international standard of DIN ISO 2859 Use Normal Sample Plan Level II and the Quality Border 0 4 for LSO Remark All sample checks m...

Page 36: ...ay 2004 ICM MP CCQ SLI RHQ Page 36 of 37 Company Confidential Annex 1 Test SIM Card There are two different Test SIM Cards in use 1 Test SIM Card from the company ORGA Pin 1 number 0000 PUK 1 12345678 Pin 2 number 0000 PUK 2 23456789 2 Test SIM Card from the company T D1 Pin 1 number 1234 PUK 76543210 Pin 2 number 5678 PUK 2 98765432 ...

Page 37: ...nth 1 Jan 2 Feb 9 Sep O Oct N Nov D Dec Maker s marking Revision Letter A B Sanyo Date code example N 9 A SY Year N 2001 O 2002 Supplier Code Month 1 Jan 2 Feb 9 Sep O Oct N Nov D Dec Maker s marking Revision Letter A B NEC Date code example N 8 A NT Year N 2001 O 2002 Supplier Code Month 1 Jan 2 Feb 9 Sep O Oct N Nov D Dec Maker s marking Revision Letter A B Panasonic Date code example O N A PAN ...

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