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Commissioning

3.4 Initial commissioning

Cabinet Modules Operator Panel AOP30
Operating Instructions, 04/2014, A5E03263551A

23

3.4.2.2

Smart Line Module

First commissioning: infeed

Table 3- 3

Data input with infeed via a Smart Line Module

•

Input of the supply voltage in V.

•

Input of the source of the ON/OFF1

command.

Navigate within the selection fields with

<F2> and <F3>.
Activate your selection with <F5>.
Once you have entered the final value,

choose "Continue" to exit the screen.

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Summary of Contents for AOP30

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Page 3: ...___ ___________________ ___________________ ___________________ SINAMICS S120 Cabinet Modules Operator Panel AOP30 Operating Instructions Control version V4 7 04 2014 A5E03263551A Preface Safety information 1 General 2 Commissioning 3 Control via the operator panel 4 Maintenance and servicing 5 ...

Page 4: ...by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens product...

Page 5: ...ons For the sake of simplicity this documentation does not contain comprehensive detailed information about all types of the product and cannot cover every conceivable case of installation operation or maintenance The contents of this documentation are not part of an earlier or existing agreement a promise or a legal agreement nor do they change this The Purchase Agreement contains the complete an...

Page 6: ...sea siemens com Time zone Asia Pacific Phone 86 1064 757 575 Fax 86 1064 747 474 E mail support asia automation siemens com Note Country specific telephone numbers for technical support can be found on the Internet at the following address http www automation siemens com partners Internet addresses Up to date information about our products can be found on the Internet at the following address http...

Page 7: ...e Line Module 24 3 4 3 First commissioning motor 24 3 5 Parameter reset to factory settings 33 4 Control via the operator panel 35 4 1 Chapter content 35 4 2 Operator panel AOP30 overview and menu structure 36 4 3 Menu Operation screen 38 4 4 Menu Parameterization 40 4 5 Menu Fault alarm memory 42 4 6 Menu commissioning service 43 4 6 1 Drive commissioning 43 4 6 2 Device commissioning 43 4 6 3 Dr...

Page 8: ...nt decrease setpoint 59 4 8 6 AOP setpoint 60 4 8 7 Lock AOP LOCAL Mode 61 4 8 8 Acknowledge error from the AOP 61 4 8 9 CDS setting via AOP 61 4 8 10 Timeout monitoring 61 4 8 11 Operator input inhibit Parameterization inhibit 62 4 9 Saving the parameters permanently 63 4 10 Parameterization errors 63 4 11 Faults and alarms 64 5 Maintenance and servicing 67 5 1 Replacing the backup battery 67 5 2...

Page 9: ...ductor to protective conductor Check that every auxiliary circuit is de energized Ensure that the motors cannot move 3 Identify all other dangerous energy sources e g compressed air hydraulic systems or water 4 Isolate or neutralize all hazardous energy sources by closing switches grounding or short circuiting or closing valves for example 5 Take measures to prevent reconnection of the energy sour...

Page 10: ...rectly implemented protective conductor connection for devices with protection class I high voltages can be present at open exposed parts which when touched can result in death or severe injury Ground the device in compliance with the applicable regulations WARNING Danger to life due to electric shock when opening plug connections in operation When opening plug connections in operation arcs can re...

Page 11: ...lt of fire and smoke Use a monitoring device that signals an insulation fault Correct the fault as quickly as possible so the motor insulation is not stressed WARNING Danger to life due to fire if overheating occurs because of insufficient ventilation clearances Inadequate ventilation clearances can cause overheating with a risk for personnel as a result of fire and smoke This can also result in i...

Page 12: ...t are inactive or that have not been adjusted accordingly can cause operational faults on machines that could lead to serious injury or death Observe the information in the appropriate product documentation before commissioning Carry out a safety inspection for functions relevant to safety on the entire system including all safety related components Ensure that the safety functions used in your dr...

Page 13: ...electrostatic discharge can cause malfunctions through damaged individual components integrated circuits modules or devices Only pack store transport and send electronic components modules or devices in their original packaging or in other suitable materials e g conductive foam rubber of aluminum foil Only touch components modules and devices when you are grounded by one of the following methods W...

Page 14: ...tegrate the automation and drive components into a state of the art holistic industrial security concept for the entire plant or machine Third party products that may be in use should also be considered Further information can be found at http www siemens com industrialsecurity WARNING Danger as a result of unsafe operating states resulting from software manipulation Software manipulation e g by v...

Page 15: ...size Cabinet Kits Motor Modules in chassis format Note Option K08 is only available in conjunction with the CU320 2 Control Unit option K90 K95 Description Figure 2 1 AOP30 Advanced Operator Panel option K08 The user friendly AOP30 advanced operator panel is an optional input output device for commissioning operation and diagnostic purposes The AOP30 communicates with the CU320 2 Control Unit via ...

Page 16: ...E03263551A Characteristics Display with green backlighting resolution 240 x 64 pixels 26 key keypad RS 232 interface Time and date memory powered by internal battery backup Four LEDs indicate the operating status of the drive unit RUN green ALARM yellow FAULT red LOCAL REMOTE green ...

Page 17: ...rmation on the following First commissioning Loading the firmware First commissioning of the drive system initialization Entering the infeed data first commissioning infeed Entering the motor data drive commissioning Entering the most important parameters basic commissioning concluding with motor identification Parameter reset to factory settings ...

Page 18: ...card Figure 3 2 Load the parameter descriptions while booting up the system Selecting the language When the system is first booted up a screen for selecting the language appears You can select the language in the dialog screen To change the language choose F2 or F3 To select the language choose F5 Once the language has been selected the booting up process continues Once the system has successfully...

Page 19: ...then confirming by pressing F5 OK If a screen contains particularly important parameters the selection field Continue only appears at the bottom of the screen This is because every single parameter in this interactive screen has to be checked and or corrected thoroughly before the next interactive screen can be accessed With some commissioning steps the entire commissioning can be interrupted by s...

Page 20: ...s prompt with YES in order to match the functionality of the AOP30 to that of the firmware version on the memory card The firmware will then be downloaded automatically to the operator panel The message box below is displayed to indicate the download process Figure 3 5 Firmware being loaded Note If the firmware download is not successful you can perform the process manually see section Maintenance...

Page 21: ... operator panel This data can be taken from the type plate of the motor Figure 3 6 Entering the motor data type plate Table 3 1 Motor Data Parameter no values Unit System of units for entering line frequency and motor data p0100 0 1 IEC 50 Hz kW NEMA 60 Hz HP Motor Rated voltage Rated current Rated power Rated power factor cos ϕ only for p0100 0 Rated efficiency η only for p0100 1 Rated frequency ...

Page 22: ...ine Modules is described in the sections below The procedures described below are examples they may vary depending on the plant constellation Note p0840 setting the signal source for the ON OFF OFF1 command Parameter p0840 must be supplied e g through the following interconnections set constant to 1 from VECTOR p0863 bit 1 close contactor from the higher level control 3 4 2 1 Basic Line Module Fir...

Page 23: ...Smart Line Module First commissioning infeed Table 3 3 Data input with infeed via a Smart Line Module Input of the supply voltage in V Input of the source of the ON OFF1 command Navigate within the selection fields with F2 and F3 Activate your selection with F5 Once you have entered the final value choose Continue to exit the screen ...

Page 24: ...t setting should not be changed Select the line identification do not change the default setting Input of the source of the ON OFF1 command Navigate within the selection fields with F2 and F3 Activate your selection with F5 Once you have entered the final value choose Continue to exit the screen To start the line identification process press the ON key in LOCAL mode 3 4 3 First commissioning motor...

Page 25: ... the motor stand ard 0 Line frequency 50 Hz motor data in kW 1 Line frequency 60 Hz motor data in hp To navigate through the selection fields choose F2 or F3 To activate a selection choose F5 Entering the motor data specified on the type plate To navigate through the selection fields choose F2 or F3 To activate a selection choose F5 To change a parameter value navigate to the required selection fi...

Page 26: ...pe 100 the order number of the associated motor can be selected via drop down list Basic commissioning Entering the encoder data if available When the SMC10 SMC20 SMC30 is connect ed for encoder evaluation with options K46 K48 and K50 it is recognized by the AOP30 and a screen is displayed in which you can enter the encoder data Navigate within the selection fields with F2 and F3 Activate your sel...

Page 27: ...2082 2048 1 Vpp A B SSI Multiturn 4096 2083 2048 1 Vpp A B SSI Singleturn error bit 2084 2048 1 Vpp A B SSI Multiturn 4096 error bit 2110 4000 nm 1 Vpp A B R interval coded 2111 20000 nm 1 Vpp A B R interval coded 2112 40000 nm 1 Vpp A B R interval coded 2151 16000 nm 1 Vpp A B EnDat resolution 100 nm Encoders for SMC30 3001 1024 HTL A B R at X521 X531 3002 1024 TTL A B R at X521 X531 3003 2048 HT...

Page 28: ...d here Adjust the bit fields of p0404 p0405 and p0408 to the data for the connected encoder Table 3 5 Meaning of the bit settings for p0404 Bit Meaning Value 0 Value 1 20 Voltage 5 V No Yes 21 Voltage 24 V No Yes Table 3 6 Meaning of the bit settings for p0405 Bit Meaning Value 0 Value 1 0 Signal Unipolar Bipolar 1 Level HTL TTL 2 Track monitoring None A B A B 3 Zero pulse 24 V unipolar Same as A ...

Page 29: ... activate a selection choose F5 To change a parameter value navigate to the required selection field and activate with F5 Another window appears in which you can Enter the required value directly or Select the value from a list Final confirmation Confirm the basic parameters to save them Once you have selected Continue and activated your entries with F5 the basic parameters you entered are permane...

Page 30: ... Peak Limiter p0230 2 When p0230 4 External sine wave filter a separate sine wave filter can be entered An input mask for specific filter data then appears NOTICE Damage to the dv dt filter if it is not activated during commissioning The dv dt filter may be damaged if it is not activated during commissioning Activate the dv dt filter during commissioning Note Motor reactor If a motor reactor optio...

Page 31: ...tia for setting the speed controller They also measure the magnetization characteristic and rated mag netization current of the motor Changing the number of phases to be identi fied For identification with one phase the measurement time is significantly reduced For identification with several phases the measurement results are averaged To activate this function press the LOCAL key wait until the L...

Page 32: ...al safety instructions Ensure that the EMERGENCY STOP functions are fully functional when commissioning the drive Note Activate enable signals Make sure that the necessary enable signals have been assigned otherwise motor identification cannot be carried out Note Fault with stationary or rotating measurements If a fault is present when the stationary or rotary measurement is selected motor identif...

Page 33: ...e parameters to the factory settings means that all the parameter settings made since the system was delivered are reset Resetting Parameters via AOP30 Set parameter filter to Parameter reset MENU Commissioning Service Device commissioning OK 30 Parameter Reset OK Reset all parameters to factory settings Factory settings for all the device parameters are restored Note When the parameters have been...

Page 34: ...Commissioning 3 5 Parameter reset to factory settings Cabinet Modules Operator Panel AOP30 34 Operating Instructions 04 2014 A5E03263551A ...

Page 35: ... chapter provides information on the following Image of the main menu Menu descriptions Menu Operation screen Menu Parameterization Menu Fault alarm memory Menu Commissioning service Sprachauswahl Language selection menu Operation via the operator panel in LOCAL mode Saving the parameters permanently Parameterization errors Faults and alarms ...

Page 36: ...rors and alarms All functions can be accessed via a menu Your starting point is the main menu which you can always access using the yellow MENU key Dialog screen for the main menu It can be accessed at any time with the MENU key Press F2 or F3 to navigate through the menu options in the main menu If more than one drive DO is config ured it is possible to navigate between them by pressing key F4 No...

Page 37: ...panel 4 2 Operator panel AOP30 overview and menu structure Cabinet Modules Operator Panel AOP30 Operating Instructions 04 2014 A5E03263551A 37 Menu structure of the operator panel Figure 4 1 Menu structure of the operator panel ...

Page 38: ... ways 1 After the power supply has been switched on and the system has ramped up 2 By pressing the MENU key twice and then F5 OK Figure 4 2 Operation screen example of a drive in vector control mode Figure 4 3 Operation screen example of infeed via a Basic Line Module If a fault occurs the system automatically displays the fault screen see section Faults and alarms In LOCAL control mode you can ch...

Page 39: ...drive i e the current drive The changeover is made in the main menu the corresponding function key is labeled Drive Figure 4 4 Main menu drive selection key F4 The following are determined by the current drive the operation screen the display of faults and alarms the control ON OFF of a drive Possible settings When you choose Commissioning Service AOP settings Define operation screen you can adjus...

Page 40: ...n one DO e g p0002 Depending on your requirements you can choose between two AOP display types 1 DO selection In this display you can pre select a DO Only the parameters for this DO are then listed The expert list display in STARTER only uses this DO view 2 All parameters All the parameters present in the device are listed here The DO to which the parameter currently selected belongs inverted is d...

Page 41: ...the maximum number of data sets parameterized and thereby available for selection in the drive Drive indicates which data set is currently active in the drive AOP indicates which particular data set is currently being displayed on the operator panel Note Permanent parameter transfer The procedure for permanent parameter transfer is described at the end of this chapter refer to section Permanent st...

Page 42: ...are indicated for the other drive objects Fault alarm memory When you navigate to the line with active alarms faults and then press the F5 Diag key the system displays a screen in which you have to select the current or old alarms faults Display diagnostics When you navigate to the required line and then press the F5 OK key the corre sponding faults alarms are displayed The list of current faults ...

Page 43: ...Basic commissioning Only the basic commissioning parameters are interrogated and stored permanently Complete commissioning Complete commissioning with motor and encoder data entry is carried out Following this key motor parameters are recalculated from the motor data The parameter values calculated during previous commissioning are lost In a subsequent motor identification procedure the calculated...

Page 44: ...function keys F1 to F5 is not normally displayed visibly so that the space can be fully utilized to display the curve Pressing a function key shows the key assignments If no additional key is pressed within 5 seconds the labeling disappears again The curve can be scaled automatically or manually This is selected with key F3 scale F4 Auto Manual followed by confirmation with F5 OK Auto The scaling ...

Page 45: ...or the curve recorder in manual scaling When the parameter for the curve recorder is changed the following occurs with manual scaling If the actual parameter has lower values than the currently set scaling the scaling will be retained If the current parameter has higher values than the currently set scaling the scaling will be adjusted automatically Help for the curve recorder can be opened with k...

Page 46: ... menu you set the lighting brightness and contrast for the display Define operation screen In this menu you can switch between five operation screens You can set the parameters that are to be displayed Figure 4 8 Define operation screen The following image shows how the entries are assigned to the screen positions Figure 4 9 Layout of the entries in the operation screen ...

Page 47: ...ick commissioning Object B_INF Table 4 1 List of signals for the operation screen object B_INF Signal Parameter Short name Unit Normalization 100 see table below Factory setting entry no DC link voltage smoothed 1 r0026 U_DC V p2001 Temperature of power unit 2 r0037 T_LT C p2006 Normalization for object B_INF Table 4 2 Normalization for object B_INF Variable Normalization parameters Default for qu...

Page 48: ...Actual value of current 6 r0027 I_IST A p2002 Input voltage 7 r0025 U_IN V p2001 Active power 8 r0032 PACTV kW r2004 Modulation depth smoothed 9 r0028 MODD Reference modulation depth Reactive current component smoothed 10 r0029 IREAC A p2002 Normalization for object S_INF Table 4 4 Normalization for object S_INF Variable Normalization parameters Default for quick commis sioning Reference frequency...

Page 49: ...ctual value of current 6 r0027 I_IST A p2002 Input voltage 7 r0025 U_IN V p2001 Active power 8 r0032 PACTV kW r2004 Modulation depth smoothed 9 r0028 MODD Reference modulation depth Reactive current component smoothed 10 r0029 IREAC A p2002 Normalization for object A_INF Table 4 6 Normalization for object A_INF Variable Normalization parameters Default for quick commis sioning Reference frequency ...

Page 50: ...tor temperature 7 r0035 1 T_MOT C p2006 Converter temperature 8 r0037 1 T_LT C p2006 Actual torque smoothed 9 r0031 M_ACT Nm p2003 Converter output voltage smoothed 10 r0025 V_OUT V p2001 1 If a temperature sensor has not been installed a value of 200 C is displayed Normalization for VECTOR object Table 4 8 Normalization for VECTOR object Variable Normalization parameters Default for quick commiss...

Page 51: ...xample of a drive with vector control TM31 object Table 4 9 List of signals for the operation screen TM31 object Signal Parameter Short name Unit Normalization 100 Analog input 0 V mA r4052 0 AI_UI V mA V 100 V mA 100 mA Analog input 1 V mA r4052 1 AI_UI V mA V 100 V mA 100 mA Analog input 0 scaled r4055 0 AI_ as set in p200x analog input 1 scaled r4055 1 AI_ as set in p200x ...

Page 52: ...the recording is started again Background recording factory setting NO YES The value recording is also continued if the display screen is exited When the screen is entered again the recorded prehistory is displayed NO The value recording is stopped when the curve recorder is exited Y scale mode factory setting Auto specifies the display of the curve Auto The scaling takes place automatically makin...

Page 53: ...tects a difference between RAM and ROM during synchronization to the drive unit this is indicated by a flashing S at the top right in the display or if operator input and or parameter assignment has been disabled by a flashing key symbol Drive AOP If you activate this option the AOP and drive unit are synchronized immediately whereby the current drive unit time is transferred to the AOP The curren...

Page 54: ...name display mode Using the setting option User defined DO name No Yes you can toggle the display of the DO name between the standard abbreviation e g A_INF VECTOR CU_S and a DO name of your own choice e g Infeed_1 Motor_1 User defined DO name factory setting NO Yes The User defined DO name stored in parameter p0199 is displayed instead of the standard DO abbreviation No The standard DO abbreviati...

Page 55: ... When you reset parameters all settings that are different to the factory settings are reset immediately This may cause the cabinet unit to switch to a different unwanted operational status For this reason you should always take great care when resetting parameters 4 6 5 AOP diagnostics Software database version This menu shows the versions of the firmware and database The database version must be...

Page 56: ... battery is dead If the time and or database are unavailable due to lack of voltage after a prolonged system downtime the loss is established by means of a CRC check when the system is switched on again This triggers a message instructing the user to replace the battery and then load the database and or set the time For instructions on how to change the battery see Maintenance and servicing Keyboa...

Page 57: ...on via the operator panel LOCAL mode You activate the control keys by switching to the LOCAL mode If the green LED in the LOCAL REMOTE key does not light up the key is not active Note If the OFF in REMOTE function is activated the LED in the LOCAL REMOTE key flashes All of the supplementary setpoints are deactivated for LOCAL master control After the master control has been transferred to the oper...

Page 58: ...EMERGENCY STOP function No The OFF key is only effective in the LOCAL mode LOCAL REMOTE also during operation factory setting No Yes You can switch between LOCAL and REMOTE when the drive is switched on motor is running No Before switching to LOCAL a check is carried out to determine whether the drive is in the Operation status If it is switchover is prevented and the error message Local mode duri...

Page 59: ...e to make additional settings when switching between CW CCW rotation 4 8 4 Jog Settings Menu Commissioning Service AOP Settings Control Settings JOG key active factory setting No Yes The jog key is effective in the LOCAL mode in the state ready to power up not in operation The speed that is set in parameter p1058 is approached No The JOG key has no effect in the LOCAL mode 4 8 5 Increase setpoint ...

Page 60: ...hed on motor is running the actual value that was last present is set as the output value for the motorized potentiometer setpoint and saved If the system is switched from REMOTE to LOCAL mode while the drive is switched off the motorized potentiometer setpoint that was last saved is used No On power up in LOCAL mode the speed is always set to the value entered under AOP starting setpoint When the...

Page 61: ...ettings Acknowledge error from the AOP factory setting yes Yes Errors can be acknowledged via the AOP No Errors cannot be acknowledged via the AOP 4 8 9 CDS setting via AOP Settings Menu Commissioning Service AOP settings Control settings CDS changeover via AOP factory setting No Yes In the LOCAL mode the active CDS be changed by one in the operating screen form This is helpful if operation via th...

Page 62: ... 4 14 Set safety inhibits The Operator input inhibit setting can be changed directly via F5 Change once you have selected the selection field When Parameterization inhibit is activated you have to enter a numeric password repeat this entry You must also enter this password when deactivating Parameterization inhibit Operator input inhibit factory setting not active Active The parameters can still b...

Page 63: ...emory RAM of the converter An S flashes in the top right of the AOP display until they are saved to a permanent memory This indicates that at least 1 parameter has been changed and not yet stored permanently Two methods are available for permanently saving parameters that have been changed To store the parameters permanently choose MENU Parameterization OK Permanent parameter transfer When confirm...

Page 64: ... sent to a relay output Once you have rectified the cause of the fault you have to acknowledge the fault message What is an alarm An alarm is the response to a fault condition identified by the drive It does not result in the drive being switched off and does not have to be acknowledged Alarms are self acknowledging that is they are reset automatically when the cause of the alarm has been eliminat...

Page 65: ...emory A context menu featuring the Back and Quit options appears when you press F4 Others The function required can be selected using F2 and F3 and executed by pressing F5 OK The Acknowledge function sends an acknowledgement signal to each drive object The red FAULT LED extinguishes once all the faults have been acknowledged Figure 4 15 Fault screen You can use F5 Ack to acknowledge a stored fault...

Page 66: ...Control via the operator panel 4 11 Faults and alarms Cabinet Modules Operator Panel AOP30 66 Operating Instructions 04 2014 A5E03263551A ...

Page 67: ...t Modules Operator Panel AOP30 Operating Instructions 04 2014 A5E03263551A 67 Maintenance and servicing 5 5 1 Replacing the backup battery Replacing the backup battery Figure 5 1 Replacing the backup battery ...

Page 68: ...eversing the sequence Table 5 1 Technical data for the backup battery Type CR2032 3 V lithium battery Manufacturer Maxell Sony Panasonic Nominal capacity 220 mAh Maximum permissible charging current 10 mA restricted to 2 mA in operator panel Self discharge at 20 C 1 year Service life in backup mode 1 year at 70 C 1 5 years at 20 C Service life in operation 2 years Note You must replace the battery...

Page 69: ...l then be loaded automatically on the operator panel and the following dialog screen will appear Figure 5 2 Firmware being loaded If the firmware cannot be loaded successfully it can be loaded using the following manual method The load program LOAD_AOP30 and the firmware file can be found on the CD Loading the firmware 1 Establish the RS232 connection from the PC to the AOP30 2 Provide the supply ...

Page 70: ...Maintenance and servicing 5 2 Loading the new operator panel firmware from the PC Cabinet Modules Operator Panel AOP30 70 Operating Instructions 04 2014 A5E03263551A ...

Page 71: ...tory setting 33 Faults and alarms 64 Fundamental safety instructions 9 I Increase key 59 Internet addresses 6 J Jog 59 JOG 59 K K08 15 L LOCAL REMOTE key 58 Lock AOP LOCAL Mode 61 M Menu AOP30 diagnosis 55 AOP30 settings 45 Basic commissioning 43 Battery status 56 Commissioning Service 43 Complete commissioning 43 Control settings 45 Curve recorder 44 Curve recorder settings 52 Database contents 5...

Page 72: ...on screen 38 Operator input inhibit Parameterization inhibit key 62 Operator panel Overview 36 P Parameter reset 33 Resetting Parameters via AOP30 33 Parameterization errors 63 R RS232 15 RS232 serial interface 15 S Safety instructions Electrostatic sensitive devices 13 General safety instructions 9 Saving parameters permanently 63 Selecting the language 57 T Technical support 6 Timeout monitoring...

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