Siemens 6SE7011-5EP60 Operating Instructions Manual Download Page 24 | Manualshive

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05.2003

Connecting-up

Siemens AG

6SE7087-6JP60

SIMOVERT MASTERDRIVES

Operating Instructions

7-1

7 Connecting-up

SIMOVERT MASTERDRIVES units are operated at high voltages.
The equipment must be in a no-voltage condition (disconnected from
the supply) before any work is carried out!
Only professionally trained, qualified personnel must work on or with
the units.
Death, severe bodily injury or significant property damage could occur if
these warning instructions are not observed.

Hazardous voltages are still present in the unit up to 5 minutes after it
has been powered down due to the DC link capacitors. Thus, the
appropriate delay time must be observed before working on the unit or
on the DC link terminals.

The power terminals and control terminals can still be live even when
the motor is stationary.
If the DC link voltage is supplied centrally, the converters must be
reliably isolated from the DC link voltage!

When working on an opened unit, it should be observed that live
components (at hazardous voltage levels) can be touched (shock
hazard).

The user is responsible that all the units are installed and connected-up
according to recognized regulations in that particular country as well as
other regionally valid regulations. Cable dimensioning, fusing,
grounding, shutdown, isolation and overcurrent protection should be
particularly observed.

Due to their physical characteristics, converters can produce DC
residual currents. If a residual-current protective device (residual-
current-operated circuit-breaker) is used on the supply side of the
AC/AC converter - or of the rectifier unit in the case of multi-motor
drives - for protective purposes in case of indirect touching, only type B
to IEC 755 is permitted. Due to radio-interference suppression
capacitors and as a result of the parasitic capacity of the motor cable,
leakage currents flow which can lead to undesired responding of the
residual-current protective device.

In general, operation without faults is possible only under the following
conditions:

♦

Rated residual current of the residual-current protective

device

≥

300 mA

♦

Short motor cables (l < 20 m)

♦

No radio-interference suppression filter built in

♦

Only one converter connected per residual-current protective device

DANGER

NOTICE

Aotewell Ltd

www.aotewell.com

Industry Automation

HongKong|UK|China

[email protected]

+86-755-8660-6182

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Summary of Contents for 6SE7011-5EP60

Page 1: ...ing Instructions Frequenzumrichter AC AC Bauform Kompakt PLUS Frequency Converter AC AC Compact PLUS Type Ausgabe Edition AB Bestell Nr Order No 6SE7087 6JP60 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 2: ...uthority Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved We have checked the contents of this document to ensure that they coincide with the described hardware and software However differences cannot be completely excluded so that we do not accept any guarantee for complete conformance However the in...

Page 3: ...idth of 135 mm and 180 mm 5 7 6 INSTALLATION IN CONFORMANCE WITH EMC REGULATIONS 6 1 7 CONNECTING UP 7 1 7 1 Power connections 7 5 7 1 1 Power connections for units with a width up to 90 mm 7 5 7 1 2 Power connections for units with a width of 135 mm 7 8 7 1 3 Power connections for units with a width of 180 mm 7 10 7 2 Control connections 7 12 7 3 Conductor cross sections fuses reactors 7 22 7 4 C...

Page 4: ... run up 8 23 8 5 2 1 Connecting 8 23 8 5 2 2 Run up 8 24 9 PARAMETERIZING STEPS 9 1 9 1 Parameter reset to factory setting 9 2 9 2 Power section definition 9 4 9 2 1 Parameterizing with parameter modules quick parameterization P060 3 9 5 10 MAINTENANCE 10 1 10 1 Replacing the fan 10 1 10 1 1 Replacing the fan in units up to 45 mm wide 10 2 10 1 2 Replacing the fan in units up to 90 mm wide 10 2 10...

Page 5: ... death serious injury and considerable damage to property indicates a potentially hazardous situation which if not avoided could result in death serious injury and considerable damage to property used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury used without safety alert symbol indicates a potentially hazardous...

Page 6: ...to cover all details on all types of the product nor to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the local SIEMENS sales office The contents of this documentation s...

Page 7: ... insulated desktops articles of clothing manufactured from man made fibers Boards must only be placed on conductive surfaces Boards and components should only be stored and transported in conductive packaging e g metalized plastic boxes or metal containers If the packing material is not conductive the boards must be wrapped with a conductive packaging material e g conductive foam rubber or househo...

Page 8: ... storage and proper use shall be complied with The climatic conditions shall be in conformity with prEN 50178 4 Installation The installation and cooling of the appliances shall be in accordance with the specifications in the pertinent documentation The drive converters shall be protected against excessive strains In particular no components must be bent and or isolating distances altered in the c...

Page 9: ... by the internal control electronics which consists of a microprocessor system The functions are provided by the unit software Operator control is effected via the PMU operator control panel the user friendly OP1S operator control panel the terminal strip or via a bus system For this purpose the unit has a number of interfaces and two slots for the use of optional boards Pulse encoders can be used...

Page 10: ...der and motor cables exception cable for connecting up an OP1S if parameterization is to be effected via the OP1S Connect the protective conductor the power cables or buses and if present the ext 24 V supply See section Connecting up and Installation in Conformance with EMC Regulations Please connect the remaining control communication encoder and motor cables Pay attention to the EMC instructions...

Page 11: ...n After checking the unit and the cabling once more power up the line voltage or DC bus voltage if you have not already done so and perform a function test according to your parameterization Function test siehe Anschließen und EMV gerechter Aufbau It must be ensured that no danger for persons and equipment can occur by energizing the power and the unit It is recommended not to couple the driven ma...

Page 12: ...its and components must be stored in clean dry rooms Temperatures between 25 C 13 F and 70 C 158 F are permissible Temperature fluctuations must not be more than 30 K per hour If the storage period of one year is exceeded the unit must be newly formed See Section Forming The packaging comprises board and corrugated paper It can be disposed of corresponding to the appropriate local regulations for ...

Page 13: ...e of 100 mm must be left at the top of the unit and at the bottom of the unit respectively to components which may considerably affect the flow of cooling air When mounting in cabinets the cabinet cooling must be designed according to the power loss Please refer to the Technical Data in this regard Foreign particles The units must be protected against the ingress of foreign particles as otherwise ...

Page 14: ...ounting surface Fixing is by means of two or four M5 screws Side view Front view without front panel 22 5 mm 220 mm 360 mm Mounting surface Cutouts for M5 screws 414 mm 45 mm 250 mm 33 75 mm 67 5 mm 45 mm 90 mm 0 55 kW 1 1 1 5 kW 3 0 4 0 kW Fig 5 2 Dimension drawings for housings up to 90 mm wide Installation Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86...

Page 15: ...Side view Front view 22 5 mm 220 mm 360 mm Mounting surface Cutouts for M5 screws 414 mm 135 mm 250 mm 5 5 7 5 kW 180 mm 11 15 kW Fig 5 3 Dimension drawings for housings 135 mm and 180 mm wide Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 16: ... unit on its left side If you are using an AC unit as a single drive there is no DC link bus module You can then withdraw the unit directly after removing the fixing screws Unscrew the two fixing screws of the right hand side wall The fixing screws are located at the top of the unit at the rear right hand corner and at the bottom of the unit in the middle of the right hand side wall You do not hav...

Page 17: ...ew for side cover Designation plates for the optional boards Fig 5 4 Position of the fixing screws on the right hand side wall Slot A Slot B Slot C Rear wall Slots for optional boards Right hand side wall open CU PBI Fig 5 5 Removing the right hand side wall Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 18: ...m connector on the main board corresponds with the position of the socket Insert the optional board from the right onto the 64 pole system connector on the main board The view shows the installed state Screw the optional board tight at the fastening points in the front section of the optional board Slot A Slot B Slot B Rear wall Slot A Slot C Slot C Rear wall Fig 5 6 Installing the optional board ...

Page 19: ...ant designation plate into the envisaged position on the front of the unit When the voltage has been switched in the software of the unit recognizes which optional boards have been installed and you can then commence start up 5 2 2 Installing optional boards on units with a width of 135 mm and 180 mm Disconnecting the unit from the supply Disconnect the unit from the power supply and power down th...

Page 20: ...be inserted in slot A and slot B Slot C of the unit is permanently pre assigned for the terminal module EBV Insert the optional board from the behind the broken out slot conver until the position of the 64 pole system connector on the electronic board corresponds with the position of the socket Insert the option board into the 64 pole system connector on the electronic board Screw the optional boa...

Page 21: ...ing cutouts Screw the front of the unit securely to the power section with the two fixing screws Re connect all previously removed connecting cables Check all connecting cables and the shield to make sure they sit properly and are in the correct position To designate the optional board insert the relevant designation plate into the envisaged position on the front of the unit When the voltage has b...

Page 22: ... of plastic additional grounding strands have to be inserted The shield of the motor supply cable must be connected to the shield connection of the converter and to the motor mounting panel through the largest possible surface area The motor cable shield must not be interrupted by output reactors fuses or contactors All signal cables must be shielded Separate the signal cables according to signal ...

Page 23: ...mpendium can be found on the attached CD and can also be ordered as a hard copy Order No 6SE7087 6QX60 This product has limited availability in accordance with IEC 61800 3 This product can cause radio interference in residential areas In such a case it may be necessary for the operator to take suitable action In line with the EMC product standard for variable speed drives EN 61800 3 1996 A11 2000 ...

Page 24: ...that all the units are installed and connected up according to recognized regulations in that particular country as well as other regionally valid regulations Cable dimensioning fusing grounding shutdown isolation and overcurrent protection should be particularly observed Due to their physical characteristics converters can produce DC residual currents If a residual current protective device resid...

Page 25: ... Mains connection X1 Brake resistor X6 Capacitor module X3 DC link bus module DC24 V output RS485 USS X100 Bus terminating resistor USS S1 Terminal strip X101 Shield connection for control cables Shield connection for motor cable External DC24 V supply X9 X533 Safe STOP option Fig 7 1 Connection overview for units up to 90 mm wide Aotewell Ltd www aotewell com Industry Automation HongKong UK China...

Page 26: ... Terminal strip X102 Encoder connection X104 Mains connection X1 DC link bus module X3 DC24 V output RS485 USS X100 Bus terminating resistor USS S1 X6 Brake resistor Capacitor module X9 External DC24 V supply Terminal strip X101 Motor connection X2 Fig 7 2 Connection overview for units 135 mm wide Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 61...

Page 27: ...minal strip X102 Encoder connection X104 Brake resistor X6 Precharging Capacitor module X7 External DC24 V supply X9 X1 Mains connection X3 DC link bus module DC24 V output RS485 USS X100 Bus terminating resistor USS S1 Terminal strip X101 Motor connection X2 Fig 7 3 Connection overview for units 180 mm wide Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 ...

Page 28: ...n of the second protective conductor is afforded by the grounded mounting surface 7 1 1 Power connections for units with a width up to 90 mm There is an additional ground connection in the form of an M4 threaded bolt at the upper section of the unit located next to the X1 mains connection This is used for connecting up the second protective conductor in accordance with EN 50178 The mains connectio...

Page 29: ... at the lower section of the unit Terminal Meaning Range PE2 Protective conductor connection U2 Phase U2 T1 3 AC 0 V 480 V V2 Phase V2 T2 3 AC 0 V 480 V W2 Phase W2 T3 3 AC 0 V 480 V Connectable cross section 4 mm AWG 10 Terminal PE2 is at the front when installed Table 7 3 Motor connection The connector has to be screwed firmly to the housing providing resistance to vibration and protecting again...

Page 30: ...he connector the shield of the motor cable must be fixed to the shield plate through a large surface area The connector has to be screwed firmly to the housing providing resistance to vibration and protecting against being inadvertently withdrawn During operation the full DC link voltage is always present at the terminals for pre charging the capacitor module During pre charging the charging curre...

Page 31: ...DC 510 650 V 1 C L DC link voltage DC 510 650 V Connectable cross section Electro plated copper 3x10 mm rounded off according to DIN 46433 EN 13601 Bar 1 is at the front when installed Table 7 6 DC link bus module The motor connection is to a terminal block at the bottom of the unit Terminal Meaning Range PE Protective conductor connection U2 T1 Phase U2 T1 3AC 0 V 480 V V2 T2 Phase V2 T2 3AC 0 V ...

Page 32: ...odule The connector has to be screwed firmly to the housing providing resistance to vibration and protecting against being inadvertently withdrawn During operation the full DC link voltage is always present at the terminals for pre charging the capacitor module During pre charging the charging current of all connected capacitor modules flows via the terminals For reasons of protection cables with ...

Page 33: ...DC 510 650 V 1 C L DC link voltage DC 510 650 V Connectable cross section Electro plated copper 3x10 mm rounded off according to DIN 46433 EN 13601 Bar 1 is at the front when installed Table 7 10 DC link bus module The motor connection is to a terminal block at the bottom of the unit Terminal Meaning Range PE Protective conductor connection U2 T1 Phase U2 T1 3AC 0 V 480 V V2 T2 Phase V2 T2 3AC 0 V...

Page 34: ... Pre charging of capacitor module D Pre charging of capacitor module D Pre charging of capacitor module Connectable cross section 4 mm AWG 10 Terminal D is at the front when installed Table 7 13 Connection of precharging capacitor module The connector has to be screwed firmly to the housing providing resistance to vibration and protecting against being inadvertently withdrawn During operation the ...

Page 35: ...connected the unit must be disconnected from the supply 24 V electronic power supply and DC link line voltage If this measure is not observed this can result in defects on the encoder A defective encoder can cause uncontrolled axis movements The external 24 V infeed and all circuits connected to the control terminals must meet the requirements for safety separation as stipulated in EN 50178 PELV c...

Page 36: ...Pulse encoder I 190 mA Motor temperature sensor KTY84 or PTC thermistor AI 1 AI 2 Analog input 2 non floating 11 bit sign U Rin 60 kΩ I Rin 250 Ω close S3 10 bit sign U I 5 mA AO 2 AO 1 Analog output 2 Analog output 1 RS485P 9 Inputs 21 20 HS1 HS2 Digital input Ri 3 4 kΩ Analog input 1 non floating 11 bit sign Rin 60 kΩ Serial interface 2 RS485 24 V output Serial interface 1 RS232 Floating contact...

Page 37: ...n be connected to the 24 V voltage output in the case of a unit with a housing width of 45 mm The USS bus connection is linked with the control electronics and the 9 pole SUB D socket of the serial interface The bus terminating resistor can if required be powered up by means of the switch S1 located next to the bus connection In the upper position the bus termination is switched in Power up is nec...

Page 38: ...24 AUX Reference potential 0 V 3 DIO1 Digital input output 1 24 V 10 mA 20 mA 4 DIO2 Digital input output 2 24 V 10 mA 20 mA 5 DIO3 Digital input output 3 24 V 10 mA 20 mA 6 DIO4 Digital input output 4 24 V 10 mA 20 mA 7 DI5 Digital input 5 24 V 10 mA 8 DI6 Digital input 6 24 V 10 mA 9 AI Analog input 11 bit sign differential input 10 AI Analog input 10 V Ri 40 kΩ 11 AO Analog output 10 bit sign 1...

Page 39: ...max 5 mA 14 N10 V 10 V supply for ext potentiometers 10 V 1 3 Imax 5 mA 15 AO2 Analog output 2 10 bit sign Voltage 16 M AO2 Ground for analog output 2 10 V Imax 5 mA Current 0 20 mA R 500 Ω 17 AI2 Analog input 2 11 bit sign Voltage 18 M AI2 Ground for analog input 2 10 V Ri 60 kΩ Current Rin 250 Ω 19 DI7 Digital input 7 24 V 10 mA 20 HS1 NO contact DC 30 V max 0 5 A 21 HS2 floating Minimum load 7 ...

Page 40: ... TxD Transmit data via RS232 RS232 8 RS485 N Data via RS485 interface RS485 9 M_RS232 485 Digital ground choked Table 7 18 Serial interface The RS485 interface can be operated either via X100 or X103 The control terminal strip includes a connection for a pulse generator HTL unipolar and the motor temperature evaluation circuit with KTY or PTC Terminal Designation Meaning Range 23 VPP Ground for po...

Page 41: ...required A residual risk cannot be precluded in the case of two simultaneous errors in the power section In this case the drive can be aligned by a small angle of rotation asynchronous motors Max 1 slot pitch in the remanence range corresponding to about 5 to 15 The safe stop option does not generate electrical isolation between the motor terminals and the power section In the safe stop state haza...

Page 42: ...elay is connected at one end to the grounded electronics frame When the field coil is supplied via an external 24 V supply its negative pole must be connected to ground potential The external 24 V supply must comply with the requirements for PELV circuits to EN 50178 DIN VDE 0160 In the shipped state a jumper is inserted between terminals 3 and 4 The jumper must be removed before the SAFE STOP fun...

Page 43: ...ed by the relevant service conditions but at least once a year and additionally after initial commissioning and any modification and or maintenance work P24 1 2 3 4 M Cu control board PV SIMOVERT MASTERDRIVES Option K80 X101 X533 U1 V1 W1 U2 V2 W2 X Y M 3 K1 K1 Q1 Main switch Mains closed open A1 Y10 Y21 Y22 Y11 Y12 13 14 3TK2828 24 23 31 47 57 32 48 58 Y33 Y34 PE A2 A1 Y10 Y11 Y12 Y21 Y22 13 14 3...

Page 44: ...tective device is connected directly to terminals Y11 and Y12 and electromagnet Y1 is omitted Binary input X is negated with signal OFF3 i e at 24 V the converter decelerates the motor to zero speed along the parameterized deceleration ramp The converter signals zero speed via binary output Y thus energizing relay K2 Once the motor has stopped the safety relay in the converter is opened and the co...

Page 45: ...DE AWG gR SITOR gL NH reactor VDE AWG VDE AWG mm A 3NE A 3NA 4EP 3RT mm mm 11 5EP60 1 5 16 16 1813 0 10 3803 3200 4US 1015 1 5 16 1 5 16 13 0EP60 1 5 16 16 1813 0 10 3803 3200 5US 1015 1 5 16 1 5 16 15 0EP60 1 5 16 16 1813 0 10 3803 3200 2US 1015 1 5 16 2 5 14 18 0EP60 1 5 16 16 1813 0 16 3805 3400 2US 1015 1 5 16 2 5 14 21 0EP60 2 5 14 16 1813 0 16 3805 3400 1US 1015 1 5 16 2 5 14 21 4EP60 4 10 2...

Page 46: ...onnected to a converter with a drive power of 5 5 kW by a common DC bus The line side components are rated according to the total power of all converters and inverters In the case of a multi axis drive from one 5 5 kW converter one 4 kW inverter and one 1 5 kW inverter the line side components must be rated for an 11 kW converter If the total power does not exactly equal that of one converter then...

Page 47: ...e PC The software provides extensive parameter aids and a prompted start up function The unit can be further parameterized by entering parameters with the OP1S manual operator panel and via a controller at the field bus level e g Profibus 8 1 Parameter menus Parameters with related functions are compiled in menus for structuring the parameter set stored in the units A menu thus represents a select...

Page 48: ...ts alarms Messages displays Trace Synchronism Positioning Setting up MDI User parameters Parameter menu Fixed settings Quick parameterization Board configuration Drive setting Download Upread free access Power section definition Menu level 1 Select via P60 Menu Select Menu level 2 only on OP1S Menu level 3 only on OP1S P358 Key P359 Lock P60 By entering a password in P359 access to the menus in th...

Page 49: ...ng 3 Quick parameterization Used for quick parameterization with parameter modules When selected the unit switches to status 5 Drive setting 4 Board configuration Used for configuring the optional boards When selected the unit switches to status 4 Board configuration 5 Drive setting Used for detailed parameterization of important motor encoder and control data When selected the unit switches to st...

Page 50: ...required for your application in this menu and structure them according to your needs The user parameters can be selected via P360 Select UserParam In order to prevent undesired parameterization of the units and to protect your know how stored in the parameterization it is possible to restrict access to the parameters by defining your own passwords with the parameters P358 key and P359 lock User p...

Page 51: ...cted in which the parameter to be changed is contained The menu assignment is indicated in the parameter list for every parameter The unit must be in a status which permits parameters to be changed The statuses in which it is possible to change parameters are specified in the parameter list Table 8 2 Preconditions for being able to change parameters The current status of the units can be interroga...

Page 52: ... an RS232 and an RS485 interface The serial interface that PCs are equipped with by default functions as an RS232 interface This interface is not suitable for bus operation and is therefore only intended for operation of a SIMOVERT MASTERDRIVES device 6 7 8 9 5 4 3 2 1 6 7 8 9 5 4 3 2 1 To PC COMx socket Device side X300 compact PLUS X103 9 pin SUB D connector X300 1 Ground 2 RxD RS232 3 Rx Tx RS4...

Page 53: ...ctions 8 7 8 3 2 Drive configuration DriveMonitor DriveMonitor starts with an empty drive window Via the menu Set up an ONLINE connection the USS bus can be scanned for connected devices Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 54: ... Instructions SIMOVERT MASTERDRIVES The USS bus is scanned with the current baud rate The baud rate can be changed via Tools ONLINE Settings see section 8 3 2 1 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 55: ... enter the required COM interface of the PC COM1 to COM4 and the required baudrate here Set the baudrate to the baudrate parameterized in SIMOVERT MASTERDRIVES P701 factory setting 9600 baud Further settings operating mode of the bus in RS485 operation setting according to the description of the interface converter RS232 RS485 Tab card Extended Request retries and Response timeout here you can inc...

Page 56: ...d via Parameter sets last dealt with When you create a new drive the window Properties Drive Fig 8 6 opens Here you must enter the following data In dropdown list box Device type select the type of device e g MASTERDRIVES VC Plus You can only select the devices stored In dropdown list box Software version you can select the software version of the device You can generate databases for new software...

Page 57: ...e for the parameterization of MASTERDRIVES and should be left at 2 If the value is changed it must be remain ensured that the setting value in the program matches the value in parameter P703 of the drive at all times Fig 8 6 Drive setting NOTE Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 58: ...s AG 8 12 Operating Instructions SIMOVERT MASTERDRIVES Settings for Drive Navigator under Tools Options Fig 8 7 Drive Navigator Drive Navigator Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 59: ...d commissioning Direct to parameter list General diagnostics Download parameter file to drive Save drive parameters to a file Load standard application 1 1 device exchange Assisted F01 technology COMM Basic positioner operating screens Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 60: ...recognized the option of creating the database is offered This process takes several minutes 1 2 Fig 8 8 Drive window parameter list The DriveMonitor drive window has a directory tree for navigation purposes Fig 8 8 2 You can deselect this additional operating tool in menu View The drive window contains all elements required for the parameterization and operation of the connected device In the low...

Page 61: ...number of parameters Text display for parameter names parameter value binectors and connectors On a change of parameters Display of parameter limits or possible parameter values The parameter list has the following structure see Fig 8 8 Field No Field Name Function 1 P Nr Here the parameter number is displayed You can only change the field in menu Free parameterization 2 Name Display of the parame...

Page 62: ... diagnostic purposes Fig 8 9 Menu diagnostics The parameter lists faults alarms and messages displays are available In each of these only those parameters are displayed that are relevant for the faults and alarms and for messages and displays You can change or monitor the parameters just like in any other parameter list Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aote...

Page 63: ... a four digit seven segment display and several keys The PMU is used with preference for parameterizing simple applications requiring a small number of set parameters and for quick parameterization Lower key Toggle key Raise key Seven segment display for Drive statuses Alarms and faults Parameter numbers Parameter indices Parameter values Fig 8 10 PMU in units of the Compact PLUS type PMU in units...

Page 64: ...lected parameter number and the operating display r000 If fault display is active For switching over to parameter number level If parameter value level is active For shifting the displayed value one digit to the right if parameter value cannot be displayed with 4 figures left hand figure flashes if there are any further invisible figures to the left Hold toggle key and depress lower key If paramet...

Page 65: ... parameter index to the parameter value from the parameter value to the parameter number If the parameter is not indexed you can jump directly from the parameter number to the parameter value Parameter number Parameter index Parameter value P P P If you change the value of a parameter this change generally becomes effective immediately It is only in the case of acknowledgement parameters marked in...

Page 66: ...r reset to factory setting P P053 ä ä Set P053 to 0002 and grant parameter access via PMU P ä 0000 0001 0002 P053 ä P053 Select P060 P060 P ä P060 Set P060 to 0002 and select Fixed settings menu 1 Select P970 P ä P970 Set P970 to 0000 and start parameter reset 1 P ä 2 P060 ä P ä 0 009 ä ä P060 P970 Example Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 75...

Page 67: ...ace RS485 using the USS protocol During communication the OP1S assumes the function of the master whereas the connected units function as slaves The OP1S can be operated at baud rates of 9 6 kBd and 19 2 kBd and is capable of communicating with up to 32 slaves addresses 0 to 31 It can therefore be used both in a point to point link e g during initial parameterization and within a bus configuration...

Page 68: ...Raise key Reversing key WMQ QT u OO B POOMOOO LP I POOMOOO LP q LCD 4 lines x 16 characters Sign key Reset key acknowledge 0 to 9 number keys Jog 7 8 9 P Reset 0 4 5 6 1 2 3 O I Fault Run 9 pole SUB D connector on rear of unit LED green LED red Fig 8 11 View of the OP1S Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 69: ...et X103 on units of the Compact PLUS type and into Sub D socket X300 on units of the Compact and chassis type S IE ME NS A S1 B X101 C X103 P USS Bus POOMO RWOMOu OO BLROOMOOOg ILROOMOOOg a Jog 7 8 9 P Reset 0 4 5 6 1 2 3 O I Fault Run OP1S U S S v i a R S 4 8 5 5 4 3 2 1 9 8 7 6 5 4 3 2 1 9 8 7 6 OP1S side 9 pole SUB D socket Unit side 9 pole SUB D connector Connecting cable Fig 8 12 Example The ...

Page 70: ...cting the bus to the inverters It does not function as a slave 8 5 2 2 Run up After the power supply for the unit connected to the OP1S has been turned on or after the OP1S has been plugged into a unit which is operating there is a run up phase The OP1S must not be plugged into the Sub D socket if the SCom1 interface parallel to the socket is already being used elsewhere e g bus operation with SIM...

Page 71: ...ompendium section 6 3 2 3 Drive definition P060 5 4 Function adjustment Motor Motor encoder Supply conditions Optional boards Power sections CUVP Power section definition P060 8 Drive setting P060 5 Function adjustment As delivered state Parameterizing with existing parameter files download P060 6 Parameterizing with user settings fixed setting P060 2 Factory settings parameter reset P060 2 Board ...

Page 72: ...name P070 Order No 6SE70 P072 Rtd Drive Amps P073 Rtd Drive Power P366 Select FactSet Table 9 1 Parameters which are not changed by the factory setting Parameter factory settings which are dependent on converter or motor parameters are marked with in the block diagrams Select Fixed settings menu P366 0 P970 0 Start parameter reset 0 Parameter reset 1 No parameter change P060 2 Select desired facto...

Page 73: ...r 1 B0001 Fixed binector 1 B0001 P573 Src MOP UP PMU MOP UP B0008 Fixed binector 0 B0000 P574 Src MOP Down PMU MOP DOWN B0009 Fixed binector 0 B0000 P575 Src No ExtFault1 Fixed binector 1 B0001 Fixed binector 1 B0001 P588 Src No Ext Warn1 Fixed binector 1 B0001 Fixed binector 1 B0001 P590 Src BICO DSet DigIn 3 X101 5 B0014 DigIn 3 X101 5 B0014 P651 Src DigOut1 No fault B0107 No fault B0107 P652 Sr...

Page 74: ...power section is then defined in this menu by inputting a code number Select Power section definition menu P070 P060 1 Return to parameter menu P060 8 Input the code number for the unit concerned The code number is allocated to the order numbers MLFB The order number can be read off the unit s rating plate The list of units is on the following pages Fig 9 3 Sequence for performing the power sectio...

Page 75: ...nt and command sources Parameterization is effected by selecting a parameter module from each function group and then starting quick parameterization In accordance with your selection the necessary unit parameters are set to produce the desired control functionality The motor parameters and the relevant controller settings are calculated using automatic parameterization P115 1 Parameterizing with ...

Page 76: ...diagrams are automatically adopted in the user menu P060 0 and can be visualized or changed there The parameter numbers of the user menu are entered in P360 Reference is made in the function diagrams to the respective function diagram numbers Sheet xxx of the detail diagrams in the Compendium Input unit line voltage in V AC units r m s alternating voltage DC units DC link voltage The input is impo...

Page 77: ...oop control 2 v f open loop control textile 3 Vector control without tachometer f control 4 Vector control with tachometer n speed with pulse encoder P130 11 5 Torque control M control with pulse controller P130 11 P100 P095 2 P097 0 P101 Enter the rated motor voltage in V as per rating plate P102 Enter the rated motor current in A as per rating plate group drives total of all motor currents P104 ...

Page 78: ...95 2 P097 0 Enter the thermal time constant of the motor in s automatically pre set for P095 2 P097 0 The motor load limit P384 2 is pre assigned to 100 P383 0 P095 2 P097 0 P700 1 Select setpoint and command source sheet s1 s4 s6 s71 s72 s82 s83 0 PMU MOP 1 Analog and digital inputs on the terminal strip 2 Fixed setpoints and digital inputs on the terminal strip 3 MOP and digital inputs on the te...

Page 79: ... frequency in Hz P353 Reference speed in rpm P354 Reference torque in Nm In quick parameterization mode and in automatic parameter assignment mode P115 1 2 3 these reference variables are set to the motor ratings In case of automatic parameter assignment this occurs only if the Drive setting converter status is activated The reference speed and reference frequency are always connected by the pole ...

Page 80: ... conversion to the rated motor power 60 108 P 2 113 P P rated mot π If the reference torque P354 is increased for example the reference current P350 must be increased by the same factor because the current increases at higher torque Setting and visualization parameters in engineering units e g Imax in A must also be no more than twice the reference value If the reference quantities are changed the...

Page 81: ...orable for the calculating time For a maximum torque of three times the rated motor torque P113 it is advisable to set the reference torque to between twice and four times the value of parameter P113 for four to eight times the representation range For exact determination of the motor parameters it is possible to carry out automatic motor identification and speed controller optimization For this p...

Page 82: ...etpoint r637 1 K0011 AnaIn1 Setpoint P443 B 11 KK Src Main setpoint X102 17 D A AnaIn2 Smoothing P634 2 AnaIn2 Offset P631 2 X102 18 Analog input 2 AnaIn2 Setpoint r637 2 K0013 AnaIn2 Setpoint P486 B 11 KK Src T setpoint AnaIn Conf CUVC P632 S3 switch 0 10 10 V open 1 10 10 V 2 20 20 mA 3 20 20 mA closed 4 04 20 mA 0 10 10 V corresponds to 100 100 only T control from sheet 200 to sheet 180 N to sh...

Page 83: ...int1 P401 F Fixed setpoint2 P402 F Fixed setpoint3 P403 F Fixed setpoint4 P404 F Fixed setpoint5 P405 F Fixed setpoint6 P406 F Fixed setpoint7 P407 F Fixed setpoint8 P408 F in in Hz Fixed setpoints Sheet 290 P654 1 B Src1 OFF2 Terminal strip Sheet 90 5 4 3 2 1 B0014 P653 1 B B0012 P652 1 B B0010 P651 1 B M24 P24 X101 P580 1 14 B Src FSetp Bit 0 B0104 B0107 operation 0 fault If used as digital inpu...

Page 84: ...Raise MOP B0104 B0107 operation 0 fault If used as digital inputs the parameters P651 B P652 B P653 B and P654 B have to be set to 0 1 operation no fault Accel Time MOP P431 P443 B 58 KK Src Main Setpoint MOP outp r424 P425 Conf MOP KK058 MOP outp P486 B 58 KK Src T Setpoint for T control Decel Time MOP P432 MOP max P421 P422 MOP min 0xx0 without storing after OFF 0xx1 storing after OFF Raise MOP ...

Page 85: ...tpoints Bit15 Bit14 Baud rate P701 1 PKW P702 1 PcD P703 1 PKW 4 PZD 2 Baud rate 9 6 kB PKW PKW PZD1 Data word1 PZD2 Data word 2 PKW PKW PcD1 Data word 1 PZD2 Data word 2 Control word B2100 ON OFF1 Bit0 Bit1 Bit7 Reserved for write operations of parameter data Reserved for read operations of parameter data Sheet 100 Sheet 110 P700 1 Bus address P704 1 Tlg failure time B2113 Raise MOP For T control...

Page 86: ...t actual values Receive setpoints Bit15 Bit14 PKW PKW PZD1 Data word1 PZD2 Data word 2 PKW PKW PcD1 Data word 1 PZD2 Data word 2 Control word B3100 ON OFF1 Bit0 Bit1 Bit7 Reserved for write operations of parameter data Reserved for read operations of parameter data Sheet 125 Sheet 120 B3113 Raise MOP For T control to sheet 180 control word 1 r550 PcD1 Data word1 Reserve pos neg speed setp Ramp fun...

Page 87: ...t5 P405 F Fixed setpoint6 P406 F Fixed setpoint7 P407 F Fixed setpoint8 P408 F in in Hz Fixed setpoints Sheet 290 Terminal strip Sheet 90 If used as digital inputs the parameters P651 B P652 B P653 B and P654 B must be set to 0 If used as digital outputs B10 to B14 must not be wired from sheet 200 to sheet 180 to sheet 316 1 to sheet 320 1 N M n959 89 4 If P366 2 P590 B0012 P651 B0000 P652 B0000 P...

Page 88: ...ud rate P701 2 PKW P702 2 PcD P703 2 PKW 127 PcD 2 Baud rate 9 6 kB PKW PKW PcD1 Data word1 PcD2 Data word 2 PKW PKW PcD1 Data word1 PcD2 Data word 2 Control word 1 B6100 ON OFF1 Bit0 Bit1 Bit7 Reserved for write operations of parameter data Reserved for read operations of parameter data Sheet 101 Sheet 111 P700 2 Bus address P704 2 Tlg failure time B6113 Raise MOP for T control to sheet 180 contr...

Page 89: ...485N Reset I O Bit8 Jog Bit11 Bit12 OP1S keys P554 1 B 6100 X103 Receive Transmit N M n957 90 4 P574 1 B 6114 Src Lower MOP Reserved for write operations of parameter data Reserved for read operations of parameter data Transmit actual values Setpoint via process data only DriveMonitor to sh 316 1 to sh 320 1 for T control from sh 350 7 351 7 352 7 400 5 Receive setpoints Src ON OFF1 Src1 Acknow Sr...

Page 90: ...107 operation 0 fault 1 operation no fault P590 14 B Src BICO DSet B6107 P565 B 1 Acknowledge Src1 Acknowledge B6112 P572 B Negative Spd Src Negative Spd MOP MP Sheet 300 Accel Time MOP P431 P443 B 58 KK Src Main Setpoint MOP Outp r424 P425 Conf MOP KK058 MOP Outp P486 B 58 KK Src T Setpoint for T control Decel Time MOP P432 MOP max P421 P422 MOP min 0xx0 without storing after OFF 0xx1 storing aft...

Page 91: ... K rpm 01 02 Display speed r041 1 to 3 Reference speed P353 K 03 P042 x K K Hz 01 02 Display frequency r043 1 to 3 Reference frequency P352 K 03 from sheet 350 7 351 7 352 7 400 5 Display parameters Explanations Sheet 300 See Compendium sheet 300 from sheet 285 3 286 3 from sheet 285 3 286 3 from sheet 285 7 286 7 from sheet 285 7 from sheet 285 3 286 3 Torque display only with n f T control 5 6 2...

Page 92: ... v f characteristic Gating unit Sheet 352 Sheet 250 Sheet 316 Sheet 317 Sheet 364 Sheet 401 Sheet 405 Sheet 286 Motor encoder P138 M 3000 Ana TachScale KK075 r014 Setpoint speed Sheet 318 Current Lim r129 P235 M n f Reg Gain1 P240 M n f Reg Tn Boost End Freq P326 M Mot Freq n P107 M 50 Field Weak Freq P293 M Mot voltage P101 M FSetp Boost P325 M Maximum current P128 M Imax Ctrl Gain P331 M Imax Ct...

Page 93: ...V f characteristic Gating unit Sheet 316 Sheet 317 Sheet 400 Sheet 405 Sheet 286 KK075 r014 Setpoint speed Sheet 318 Current lim r129 Slip comp Kp P336 M 0 Boost end frequency P326 M Mot Freq n P107 M 50 Field weak frequency P293 M Mot Volts P101 M FSetp Boost P325 M Maximum current P128 M Imax controller Tn P332 M n f ist r218 KK148 max Outp Volts r346 Imax controller Kp P331 M P330 M Src Select ...

Page 94: ...teristic Gating unit Ref frequency P352 speed P353 Sheet 316 Sheet 317 Sheet 402 Sheet 405 Sheet 286 KK075 r014 Setpoint speed Sheet 318 Current lim r129 Boost end frequency P326 M Mot Freq n P107 M 50 Field weakening frequency P293 M Mot voltage P101 M FSetp boost P325 M Maximum currents P128 M Imax controller Tn P332 M n f act r218 KK148 max outp volts r346 Imax controller Kp P331 M P438 B 0 KK ...

Page 95: ...oth Vd act P287 M Setpoint channel Speed controller Torque current limit Current controller Gating unit Note The current injection of P278 T droop Fig 382 is only calculated for frequencies below approx 10 of the rated motor frequency Sheet 316 Sheet 317 Sheet 319 Sheet 362 Sheet 367 Sheet 372 Sheet 390 Sheet 381 Sheet 396 Sheet 285 KK075 r014 Setpoint speed Sheet 318 K0172 TorqLimit1 act K0173 To...

Page 96: ...Stator P315 M EMF Reg Gain P316 M EMF Reg Tn Smooht Vd act P287 M Maximum current P128 M Pw max gen P259 M Setpoint channel Speed controller Torque current limit Current controller Gating unit Sheet 320 Sheet 363 Sheet 372 Sheet 390 Sheet 381 Sheet 396 Sheet 285 r014 setpoint speed K0172 TorqLimit1 act K0173 TorqLimit2 act T droop P278 M T dynam P279 M Sheet 351 Sheet 382 P486 B K Src Torq Setp n ...

Page 97: ...t Kp P283 M Tn P284 M Isd act max outp volt r346 ModDepth Headrm P344 M Field weakening characteristic K0168 Isq set KK188 Slip frequency Current model EMF Model KK199 f set Stator P315 M EMF Reg Gain P316 M EMF Reg Tn Smooth Vd act P287 M Setpoint channel Speed controller Torque current limit Current controller Gating unit Sheet 350 Sheet250 Sheet 316 Sheet 317 Sheet 319 Sheet 360 Sheet 365 Sheet...

Page 98: ...q act Kp P283 M Tn P284 M Isd act max outp volts r346 ModDepth Headrm P344 M Field weakening characteristic K0168 Isq set KK188 Slip frequency Current model EMF model KK199 f set stator P315 M EMF Reg Gain P316 M EMF Reg Tn Smooth Vd act P287 M Maximum current P128 M Pw max gen P259 M Setpoint channel Speed limitation controller Torque current limit Current controller Gating unit Ref frequency P35...

Page 99: ...rminals and control terminals can still be at hazardous voltage levels even when the motor is stationary If it is absolutely necessary that the drive converter be worked on when powered up Never touch any live parts Only use the appropriate measuring and test equipment and protective clothing Always stand on an ungrounded isolated and ESD compatible pad If these warnings are not observed this can ...

Page 100: ...operate 10 1 2 Replacing the fan in units up to 90 mm wide To replace the fan the inverter has to be disconnected from the supply and removed After removing the X20 connector which is protected against polarity reversal and unscrewing the two cover screws the fan can be dismantled by pushing out the internals of the insert rivets and the connector can be disconnected The insert rivets can be re us...

Page 101: ...e the fan will not operate 10 1 4 Replacing the fan in units up to 180 mm wide Two fans are mounted on the lower side of the converter an internal fan for cooling the control electronics and a unit fan for cooling the power section Both fans are fed by the 24 V voltage supply the unit fan is switched on and off by electronic control according to the heat sink temperature The fans are designed for ...

Page 102: ...screws and take out the fan Fit the new fan by reversing this sequence of operations Make sure that the arrow indicating the direction of rotation is pointing to the inside of the unit Before removing the old fan and fitting a new one make sure that the inverter is disconnected from the power supply The converter must be disconnected from the power supply and removed before the fan can be replaced...

Page 103: ...n be read from the serial number Example F2ND0147512345 Position Example Meaning 1 to 2 F2 Place of manufacture 3 N P R S 2001 2002 2003 2004 4 1 to 9 O N D January to September October November December 5 to 14 Not relevant for forming The following applies for the above example Manufacture took place in December 2001 During forming a defined voltage and a limited current are applied to the DC li...

Page 104: ...g the unit all the line and DC link connections must be disconnected The unit is not permitted to receive a switch on command e g via the keyboard of the PMU or the terminal strip The incandescent lamps must burn darker extinguish during the course of forming If the lamps continue to burn this indicates a fault in the unit or in the wiring Connect the required components in accordance with the cir...

Page 105: ...idity rating Relative air humidity 95 during transport and storage 85 in operation condensation not permissible Environmental conditions to DIN IEC 721 3 3 Climate 3K3 Chemically active substances 3C2 Pollution degree Pollution degree 2 to IEC 664 1 DIN VDE 0110 Part 1 Moisture condensation during operation is not permissible Overvoltage category Category III to IEC 664 1 DIN VDE 0110 Part 2 Type ...

Page 106: ... housing width 90 mm 0 075 mm in frequency range 10 Hz to 58 Hz housing width 135 mm 9 8 m s in frequency range 58 Hz to 500 Hz housing width 135 mm 19 6 m s housing width 90 mm 3 5 mm in frequency range 5 Hz to 9 Hz 9 8 m s in frequency range 9 Hz to 500 Hz According to DIN IEC 68 2 27 08 89 30 g 16 ms half sine shock According to DIN IEC 68 2 31 04 84 onto a surface and onto an edge Table 12 1 G...

Page 107: ...d class II to EN 60 146 1 1 Base load current A 0 91 x rated output current Base load duration s 240 Overload current A 1 36 x rated output current Overload duration s 60 Extra short time loading Base load current A 0 91 x rated output current Base load duration s 270 Overload current A 1 6 x rated output current Overload duration s 30 Extra short time loading Power factor cosϕ1N 0 97 Efficiency η...

Page 108: ...s minute Load class II to EN 60 146 1 1 Base load current A 0 91 x rated output current Base load duration s 240 Overload current A 1 36 x rated output current Overload duration s 60 Extra short time loading Base load current A 0 91 x rated output current Base load duration s 270 Overload current A 1 6 x rated output current Overload duration s 30 Losses cooling power factor Power factor cosϕ1N 0 ...

Page 109: ...9 Regenerative operation is possible with converters if an external braking resistor is connected The regenerative energy is converted to heat in the braking resistor The braking resistor should be mounted outside the control cubicle in order to avoid the electronic components in the cubicle becoming overheated To protect the brake chopper against an overload of current the smallest permissible re...

Page 110: ...Compact PLUS X6 G X6 H X101 1 Y ϑ Thermo switch ext braking resistor HS2 HS1 21 X102 20 Main contactor Y Binary input which activates the fault trip of the converter e g X101 7 binary input 5 X1 Parameterization for the possible binary inputs Y Terminal Binary input Parameterization 101 3 1 P586 10 4 2 P586 12 5 3 P586 14 6 4 P586 16 7 5 P586 18 8 6 P586 20 102 19 7 P586 22 Fig 12 1 Converter with...

Page 111: ...64 1 not required by UL CSA 1000 2000 3000 4000 0 70 80 90 100 60 Height above sea level in m Permissible rated current in Temp C Derating factor K2 50 0 80 1 0 45 1 25 35 1 125 40 Height m Derating factor K1 1000 1 0 0 9 2000 0 8 4000 0 845 3000 1 375 30 1 5 25 50 See note below 6 9 16 18 1 7 50 100 0 Pulse frequency Permissible rated current in 3 12 15 75 Fig 12 2 Derating curves Derating curves...

Page 112: ...1 25 Total derating 0 845 x 1 25 1 056 1 3Ph 380 480V 37 4A 50 60Hz Zmin 1 3Ph 0 380 480V 0 500Hz 34A 54 4A 30 s 6SE7023 4EP60 Z Z K80 6SE7023 4EP60 F2N62047500032 Year of manufacture Month of manufacture Unit designation Fig 12 3 Rating plate The date of manufacture can be derived as follows Character Year of manufacture Character Month of manufacture N P R S 2001 2002 2003 2004 1 to 9 O N D Janu...

Page 113: ...luation Slot A Slot B SLB SIMOLINK Slot A Slot B CBP2 PROFIBUS Slot A Slot B G21 G22 G61 G62 G71 G72 K80 CBC CAN bus Slot A Slot B EB1 Expansion Board 1 Slot A Slot B EB2 Expansion Board 2 Slot A Slot B Safe Stop option Table 12 5 Meaning of the option codes Option codes Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 114: ...2 Pre charging When pre charging the minimum DC link voltage P071 Line Volts x 1 34 of 80 has not been reached The maximum pre charging time of 3 seconds has been exceeded Check the supply voltage Compare witth P071 Line Volts Compare P071 with the DC link voltage on DC units Check the rectifier regenerative unit on DC units The rectifier regenerative unit must be switched on before the inverter i...

Page 115: ...stor Converter operates regeneratively without a feedback possibility Braking unit must be set to the lower response threshold 673 V F011 Overcurrent Overcurrent shutdown has occurred The shutdown threshold has been exceeded Check the converter output for short circuit or earth fault Check the load for an overload condition Check whether motor and converter are correctly matched Check whether the ...

Page 116: ...educed and after some time the fault message is tripped at the level of the double damping time constant 2 r124 1 During this wait time the status word bit B0156 r553 28 is set already Reduce load Release brake Increase current limits Increase P805 PullOut BlckTime Increase P792 response threshold for set actual deviation Only for f n T control P100 3 4 5 Increase torque limits or torque setpoint ...

Page 117: ... 30 or X104 29 30 Compact PLUS for short circuit F021 Motor I2t Parameterized limit value of the I2t monitoring for the motor has been exceeded Check P383 Mot Tmp T1 F023 Inverter temperature The limit value of the inverter temperature has been exceeded Alarm r949 Bit0 Inverter overtemperature Bit1 Wire break of cable to temperature sensor Bit4 Number of the temperature sensor Bit5 Bit6 Bit8 Multi...

Page 118: ...ossible r949 65 Autom adjustment of the analog inputs is not possible Fault in measured value sensing Fault in power section valve cannot block Fault on CU F035 Ext Fault 1 Parameterizable external fault input 1 has been activated Check whether there is an external fault whether the cable to the appropriate digital input has been interrupted P575 Src No ExtFault1 F036 Ext Fault 2 Parameterizable e...

Page 119: ...he optional boards and replace if necessary F046 Par Task A fault has occurred during the transfer of parameters to the gating unit processor Power the unit down and up again Replace CU A10 or replace the unit Compact PLUS F047 Gating Calc Time The calculating time in the gating unit computer is not sufficient Replace CU A10 or replace the unit Compact PLUS In case of synchronous motors P095 12 Pu...

Page 120: ...ault has occurred during initialization of the encoder board Fault value r949 1 Board code incorrect 2 TSY not compatible 3 SBP not compatible 7 Board double 20 TSY board double 60 Internal error F056 SIMOLINK telegram failure Communication on the SIMOLINK ring is disturbed Check the fiber optic cable ring Check whether an SLB in the ring is without voltage Check whether an SLB in the ring is faul...

Page 121: ...munications card is probably not inserted R949 11 12 Timeout during BUSY during initialization BUSY does not become active within 1 sec R949 15 Timeout during BUSY during normal communication BUSY does not become active within 1 sec R949 18 Timeout when reading out the fault information from the ImPIs Within one second after activation of FAULT no fault cause can be supplied by the IMP1 R949 20 i ...

Page 122: ... compatible 5 2nd EB2 not compatible 21 Three EB1 boards 22 Three EB2 boards 110 Fault on 1st EB1 120 Fault on 2nd EB1 210 Fault on 1st EB2 220 Fault on 2nd EB2 F073 AnInp1SL1 not Compact PLUS 4 mA at analog input 1 slave 1 fallen short of Check the connection of the signal source to the SCI1 slave 1 X428 4 5 F074 AnInp2 SL1 not Compact PLUS 4 mA at analog input 2 slave 1 fallen short of Check the...

Page 123: ...If the fault re occurs replace the board concerned see fault value Replace ADB Check the connection between the subrack and the optional boards LBA and replace if necessary F082 TB CB telegram failure No new process data have been received by the TB or the CB within the telegram failure time Fault value r949 1 TB CB 2 additional CB Check the connection to TB CB Check P722 CB TB TlgOFF Replace CB o...

Page 124: ...The fault value in r949 defines the type of intervention 4 Setpoint inhibit 5 Changeover setpoint channel 8 Unexpected change in the converter status 12 Motor data set changeover for function selection Compl Mot ID 13 Changeover to slave drive 14 Motor data set changeover to data set with v f_charac 15 Controller inhibit is set 16 Ramp function generator is disabled 17 Selection Tacho test for F c...

Page 125: ...the valve where the fault occurred at power up X O O O x 1 V x 2 V x 3 U x 4 U x 5 W x 6 W The figure of the xth digit indicates the phase in which I is 0 and thus a valve must be defective always conductive O O O X x 1 Phase 1 U x 3 Phase 3 W x 4 Phase 1 U or 3 W Examine phase for defective valves always conductive F103 Ground fault There is a ground fault or a fault in the power section During t...

Page 126: ...t indicates where the fault has occurred X O O O x 0 Single converter x 1 Inverter 1 x 2 Inverter 2 x 3 Inverters 1 and 2 Check that all 3 motor feeder cables and the motor windings do not have any interruption Check the connection between the current converter and the electronics and check the current converter itself Check the correct input of the rating plate data for the motor data set valid d...

Page 127: ...e converter has automatically stopped the automatic measurement due to the time limit up to power up having been exceeded or due to an OFF command during the measurement and has reset the function selection in P115 Re start with P115 function selection 2 Motor identification at standstill The ON command must be given within 20 sec after the alarm message A078 standstill measurement has appeared Ca...

Page 128: ...e TB documentation F127 Technology board fault not Compact PLUS See TB documentation F128 Technology board fault not Compact PLUS See TB documentation F129 Technology board fault not Compact PLUS See TB documentation F130 Technology board fault not Compact PLUS See TB documentation F131 Technology board fault not Compact PLUS See TB documentation F132 Technology board fault not Compact PLUS See TB...

Page 129: ...e TB documentation F138 Technology board fault not Compact PLUS See TB documentation F139 Technology board fault not Compact PLUS See TB documentation F140 Technology board fault not Compact PLUS See TB documentation F141 Technology board fault not Compact PLUS See TB documentation F142 Technology board fault not Compact PLUS See TB documentation F143 Technology board fault not Compact PLUS See TB...

Page 130: ...gnal is present at binector U064 1 Examine cause of fault see function diagram 710 F152 Signs of life repeatedly invalid After an appropriate number of invalid signs of life the sign of life monitoring block has gone into fault status Check cause of fault see function diagram 170 F243 Link int Fault in internal linking One of the two linked partners does not reply Replace CU A10 or replace the uni...

Page 131: ...e ring A014 Simulation active alarm The DC link voltage is not equal to 0 when the simulation mode is selected P372 1 Set P372 to 0 Reduce DC link voltage disconnect the converter from the supply A015 External alarm 1 Parameterizable external alarm input 1 has been activated Check whether the cable to the corresponding digital input has been interrupted parameter P588 Src No Ext Warn1 A016 Externa...

Page 132: ...meterized limit value for the I2t monitoring of the motor has been exceeded Motor load cycle is exceeded Check the parameters P382 Motor Cooling P383 Mot Tmp T1 P384 Mot Load Limits A033 Overspeed Bit 3 in r553 status word 2 of the septoint channel The speed actual value has exceeded the value of maximum speed plus the set hysteresis P804 Overspeed Hys plus P452 n f max FWD Spd or P453 n f max REV...

Page 133: ...and whether the shield is connected Whether the drive has stalled For synchronous motors P095 12 excitation current injection A043 n act jump The permissible change value of the speed encoder signal P215 has been exceeded Additionally for synchronous motors P095 12 The motor rotates with more than 2 of the rated speed at the time of inverter release The inverter status Ready for operation is not e...

Page 134: ...SCI AnaIn Conf Check slave Check cable A050 Slave incorrect not Compact PLUS At ser I O the slaves required according to a parameterized configuration are not present slave number or slave type Analog inputs or outputs or digital inputs or outputs have been parameterized which are not physically present Check parameter P693 analog outputs P698 digital outputs Check connectors K4101 K4103 K4201 K42...

Page 135: ...arameter r533 A069 RGen active Synchronizing is not started as long as the ramp function generator in the synchronizing converter setpoint channel is active This alarm is only output if synchronizing is selected Wait until acceleration has been completed Check whether P462 Accel Time P463 Accel Time Unit have been correctly set A070 Sync error This alarm is output if the phase difference goes outs...

Page 136: ... Consequence No connection is made with the PROFIBUS master New configuration necessary A082 CB alarm The following description refers to the CBP For other CBs or the TB see the operating instructions for the CB board No valid PPO type can be identified from the configuration telegram of the DP master Consequence No connection is made with the PROFIBUS master New configuration necessary A083 CB al...

Page 137: ...f the 1st CB board A091 CB alarm See user manual for CB board Alarm of the 2nd CB board corresponds to A83 of the 1st CB board A092 CB alarm See user manual for CB board Alarm of the 2nd CB board corresponds to A84 of the 1st CB board A093 CB alarm See user manual for CB board Alarm of the 2nd CB board corresponds to A85 of the 1st CB board A094 CB alarm See user manual for CB board Alarm of the 2...

Page 138: ...user manual for TB board A107 TB alarm 1 not Compact PLUS See user manual for TB board A108 TB alarm 1 not Compact PLUS See user manual for TB board A109 TB alarm 1 not Compact PLUS See user manual for TB board A110 TB alarm 1 not Compact PLUS See user manual for TB board A111 TB alarm 1 not Compact PLUS See user manual for TB board A112 TB alarm 1 not Compact PLUS See user manual for TB board A11...

Page 139: ... user manual for TB board A121 TB alarm 2 not Compact PLUS See user manual for TB board A122 TB alarm 2 not Compact PLUS See user manual for TB board A123 TB alarm 2 not Compact PLUS See user manual for TB board A124 TB alarm 2 not Compact PLUS See user manual for TB board A125 TB alarm 2 not Compact PLUS See user manual for TB board A126 TB alarm 2 not Compact PLUS See user manual for TB board A1...

Page 140: ...lace the unit Compact PLUS FF06 Stack overflow Stack has overflowed For VC Increase sampling time P357 For MC Reduce pulse frequency P340 Replace CU or replace the unit Compact PLUS FF07 Stack underflow Replace CU or replace the unit Compact PLUS Replace firmware FF08 Invalid processor command should be processed Replace CU or replace the unit Compact PLUS Replace firmware FF09 Invalid format in a...

Page 141: ...ntaining flame retardants were for all essential components replaced by environmentally friendly flame retardants Environmental compatibility was an important criterium when selecting the supplied components Purchased components are generally supplied in recyclable packaging materials board Surface finishes and coatings were eliminated with the exception of the galvanized sheet steel side panels A...

Page 142: ...1 12 Technische Daten überarbeitete Ausgabe 9 05 2003 13 Störungen und Warnungen Erstausgabe 27 10 2001 14 Umweltverträglichkeit überarbeitete Ausgabe 1 05 2003 The following editions have been published so far Edition Internal Item Number AA A5E00128890 DE AB A5E00857370 Version AB consists of the following chapters Chapter Changes Pages Version date 1 Definitions and Warnings first edition 4 10 ...

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