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Manual

1 Technical Description

1.5 Functional Description

1.5.1 Basic Structure

SIPART DR24 6DR2410

C79000-G7476-C153-03

1.5

Functional Description

1.5.1

Basic Structure

The SIPART DR24 is a freely programmable regulation, arithmetic and control unit. It consists

of the input section, the functional section and the output section. The functional structure is

illustrated in figure 1--5, page 22. The table on page 23 gives an overview of the functions which

can be used.

The input section contains the input functions for the 11 analog inputs, the 14 digital inputs, the

7 keys and the input part of the serial interface. (Not all analog and digital inputs can be used at

the same time!)

In configuring mode hdEF the function of the slots 5 and 6 and thus the number of BE, BA, AA

and AE functions are defined. The input functions convert the process signals (analog and digi-

tal inputs) and the manual inputs (keys) into freely connectable data sources.

The output section contains the output functions for the 9 analog outputs, the 16 digital outputs,

the 5 displays, the 13 LEDs and the output part of the serial interface.

The output functions convert the freely connectable data sinks into process signals (analog and

digital outputs) and visual outputs (displays, LEDs).

The function section is between the input and output sections. It contains 109 arithmetic blocks,

in which 32 basic functions can be freely selected and 59 complex functions which can be used

with varying frequency. In addition adjustable parameters and a number of constants and fault

messages are available for free connection. The freely connectable parameters can be used for

the standard functions which have no parameters of their own whereas the complex functions

and some of the input and output functions have private (permanently assigned) parameters.

The basic functions have a standardized input/output format, i.e. they have a maximum 3 data

sinks (inputs) and 1 data source (output).

The complex functions and the input and output functions have different input/output formats,

i.e. the number of data sinks and sources depends on the function depth.

The parameters, constants and fault messages are data sources.

By configuring on the front module, the necessary functions are selected and defined (configur-

ing mode FdEF and hdEF), wired (configuring mode FCon) and timed in the processing (config-

uring mode FPoS).

Wiring is absolutely free, i.e. any data source can be connected with any data sink. The operat-

ing effort is minimized by fading out the data sources and sinks of undefined function blocks

and assigning digital data sinks to digital data sources or analog data sinks to analog data

sources. In addition the data sinks not absolutely necessary for a function can be defaulted with

constants (example: the 3rd input of an adder is defaulted with 0.000).

Summary of Contents for 6DR2410

Page 1: ...t Automation and Drives Sensors and Communication 76181 KARLSRUHE GERMANY Controller SIPART DR24 6DR2410 www siemens com processautomation Controller SIPART DR24 6DR2410 12 2006 Manual Edition p sipart C79000 G7476 C153 03 1PC79000G7476C153 C79000 G7476 C153 4 0 1 9 1 6 9 1 1 8 6 8 2 ...

Page 2: ......

Page 3: ...SIPART DR24 6DR2410 C79000 G7476 C153 03 1 SIPART DR24 6DR2410 Edition 12 2006 Manual ...

Page 4: ... 1 AA3 3 bA1 1 bA1 3 bA2 1 bA2 3 AA2 1 AA2 3 bA3 1 bA3 3 bA4 1 bA4 3 bA05 bA06 bA07 bA08 bE10 bE14 bA13 bA16 bE05 bE09 bA09 bA12 SA1 1 SA16 3 SAA1 SAA16 SbE1 SbE16 SbA1 SbA16 AE1 AE2 AE3 AE4 AE5 I U U I U U I U U U 5 V 24 V I I U U Slot 6 Slot 5 Slot 4 Options Options I AFi1 AFi2 Ain1 Ain4 bin1 bin6 c01 F c33 F CPt1 CPt2 with 4 inputs dti1 dti2 1 output FUL1 FUL2 FUL3 FUP1 FUP2 PUM1 4 SPR1 SPR8 4 ...

Page 5: ...y yellow Enter key L9 LED yellow Enter LED L10 LED green tA5 Key gray Shift key start of configuration L11 LED green L12 LED yellow tA6 7 Adjustment of the variables show in the digital displays dd2 and dd3 L13 LED yellow L14 0 bis L14 9 Striped pattern in configuring LEDs green only as an alternative to digital display dA2 dd1 Digital display green Parameter value answer dd2 Digital display red F...

Page 6: ...rtant information on the product using the product or part of the documentation that is of particular importance and that will be of benefit to the user Copyright e Siemens AG 2006 All rights reserved The reproduction transmission or use of this document or its contents is not permitted without express written autho rity Offenders will be liable for damages All rights inclu ding rights created by ...

Page 7: ...o c33 F 53 1 5 8 3 Arithmetic Blocks d01 F to d04 F 66 1 5 8 4 Arithmetic Blocks h01 F to h04 F 75 1 5 9 Restart Conditions 91 1 5 10 Arithmetic 91 1 6 Technical Data 93 1 6 1 General Data 93 1 6 2 Standard Controller 95 1 6 3 Technical Data of the Options Modules 99 2 Installation 107 2 1 Mechanical Installation 107 2 2 Electrical Connection 107 2 2 1 Block Diagram 111 2 2 2 Wiring of the standar...

Page 8: ... 165 3 3 10 6 Measuring Range for PT100 2 wire Connection SEnS Pt 2L 166 3 3 10 7 Measuring Range for Resistance Transmitter SEnS r _ for R 600 Ω SEnS r for R 2 8 kΩ 166 4 Commissioning 167 4 1 General Information 167 4 2 Test 167 5 Maintenance 169 5 1 General Information and Handling 169 5 2 Spare Parts List 173 6 Ordering Data 175 7 User Examples 177 7 1 Maximum Selection Example 1 177 7 2 Mathe...

Page 9: ...on proper transport proper storage installation and assembly as well as on careful operation and commissioning D Scope of delivery When the controller is delivered the box also contains 1 Controller as ordered 1 three pin plug at 115 230 V AC or special plug at 24 V UC 2 Clamps pluggable 1 Assembly and installation instructions German English order number C79000 M7474 C38 D Basic equipment The fol...

Page 10: ...s a rugged adaptation procedure for the stored controller components which noticeably simplifies commissioning of even critical control loops The controller deter mines the optimized control parameters independently on request without the user being ex pected to have any prior knowledge of how the control loop may respond The SIPART DR24 can operate with up to 4 independent control loops Tasks in ...

Page 11: ...rs The power supply unit is located in a fully enclosed metal casing and is screwed tightly to the plastic housing of the controller Many applications can be implemented with the three permanently available analog inputs of the standard controller alone Two additional input modules can be inserted in slots 2 and 3 for complex jobs or for the connection of other input signals These input modules ar...

Page 12: ...R24 Legend 2 PE conductor contact spring 3 Slot 6 4 Slot 5 5 Slot 1 main board 6 Slot 2 7 Slot 3 8 Slot 4 SES RS 232 RS 485 Profibus DP 9 Grounding screw 10 DIN rail DIN rail delivered with interface relays 11 Selection switch Mains voltage 12 Mains plug 13 Power supply unit 1 12 11 10 9 8 3 7 6 5 4 2 Figure 1 2 Rear view of the SIPART DR24 ...

Page 13: ... light density as well as a good viewing angle The control elements are short stroke switches with a tangible pressure and high return force They are actuated by flexible actua tors through the cover foil which are designed so that the foil is not subjected to any excess stress The SIPART DR24 has a great number of functional variants The configured buttons and dis play elements are activated depe...

Page 14: ...e controller results from the com bination of the individual function blocks basic functions complex functions and the corre sponding input and output circuits Programming knowledge is not necessary for the settings All settings are made without an additional programming device at the operating panel of the SIPART DR24 or via the serial interface The job specific program written in this way is sav...

Page 15: ...iring on non floating voltage supplies We refer to an electronic potential isolation 6DR2800 8R R module D Input for resistance or current transmitter Potentiometers with rated values of 80 Ω to 1200 Ω can be connected as resistance transmitters A constant current of Is 5 mA is fed to the potentiometer wiper The wiper resistance is therefore not included in the measurement Resistances are switched...

Page 16: ...perates with an AD converter with 18 bit resolution The measuring inputs and ground of the standard controller are electrically isolated with a permissible common mode voltage of 50 V UC 6DR2805 8A Reference point D Terminal with internal reference point for thermocouples This terminal is used in connection with the UNI module for temperature measuring with ther mocouples at an internal reference ...

Page 17: ...8E Module 2 BE and 4 BA D Digital signal module with 2 digital inputs and 4 digital outputs The module serves to extend the digital inputs and digital outputs already existing in the stan dard controller The inputs are designed for the 24 V logic and are non floating The functions are assigned to the inputs and outputs by configuration of the controller The digital outputs are short circuit proof ...

Page 18: ...ve module Observe the safety precautions if it is powered externally error message on the front module oP 6 Err oP 5 see chapter 1 4 3 page 19 This makes it possible to carry out all service work up to changing the controller e g in the case of a controller arithmetic block h0 F and to still maintain the controller manipulated variable Handling during module replacement see chapter 5 page 169 St F...

Page 19: ...are for interpreting the identifications and useful data from and to the SIPART controller The discription and the GSD file can be downloaded from the INTERNET www siemens com sipartdr The programs SIPART S5 DP and S7 DP are offered for certain hardware configurations Controller base file and type file general The controller base file GSD file is necessary for connecting the controllers SIPART DR ...

Page 20: ...R2804 8A 4 BA relays 6DR2804 8B 2 BA relays D Interface relay module with 2 or 4 relays To convert 2 or 4 digital outputs to relay contacts up to 230 V UC The module can be snapped onto a mounting rail on the back of the controller The mounting rail is delivered with the interface relay module One or two relay modules with 2 relays each are installed depending on the version Every relay has a swit...

Page 21: ...ory into the RAM At batt YES factory setting the current process variables and status signals are loaded from the battery backed RAM At batt no the startup conditions are fixed see chapter 1 5 9 page 91 At dPon YES in hdEF the digital displays flash as identification after a power on reset acknowledgement is given by the shift key tA5 Flashing is suppressed with dPon no The fault message source nP...

Page 22: ...er 3 3 2 page 138 All error messages are shown by flashing digital displays 1 4 4 Data Storage User Program Memory All data are written in the RAM first and then transfered to the user program memory EEPROM when returning to the process operation mode manually or via the SES When exchanging the main board the user memory from the old module can be inserted into the new module Writing time The writ...

Page 23: ...tput sections It contains 109 arithmetic blocks in which 32 basic functions can be freely selected and 59 complex functions which can be used with varying frequency In addition adjustable parameters and a number of constants and fault messages are available for free connection The freely connectable parameters can be used for the standard functions which have no parameters of their own whereas the...

Page 24: ...during the lamp test see chapter 5 1 page 169 by additionally pressing tA1 dd3 shows the cycle time in ms On average you can reckon on 80 to 120 ms cycle time 32 basic functions can be used in 109 arithme tic blocks b F 59 complex functions with private parameters can be used in blocks c F d0 F h0 F with varying frequency Connectable parameters Constants Fault messages Operating modes Process oper...

Page 25: ... b b b c b b D Comparison and switching functions Function block D Timer functions Function block AMPL ASo bSo Cnt CoMP dEbA LiMi MASE MiSE MUP Differential amplifier Analog switch over Digital switch over Demultiplexer Comparator with hysteresis Response threshold dead band Limiter Maximum selection Minimum selection Measuring point switch over analog b b b d b b b b b d AFi Ain bin diF dti FiLt ...

Page 26: ...lot 6 The inputs AE9 to AE11 are realized with a module in slot 5 Ranges same as AE1 to AE3 The A D converter inputs have a signal range from 5 to 105 or as an absolute value 0 05 bis 1 05 If the evaluation of the inputs is to be changed you can switch the basic func tion Multiply MULt for weakening or strengthening the basic function and the basic function Linear equation LinE to hide a range by ...

Page 27: ... AE5 Uni_ or Uni I U U U I U R P T AE1A AE2A 1 19 1 21 AE1 AE1 I U U I U U 1 23 2 2 2 3 2 4 3 1 Slot 3 U I U R P T 3 2 3 3 3 4 6 2 AE7 AE7 AE8 AE8 6 4 6 6 I U U 6 1 6 3 AE6 AE6 I U U I U U 6 5 Slot 6 3AE 6DR2800 8A 6 2 AE10 AE10 AE11 AE11 6 4 6 6 I U U 6 1 6 3 AE9 AE9 I U U I U U 6 5 Slot 5 3AE 6DR2800 8A oP5 3AE hdEF hdEF AE3A AE4A AE5A AE6A AE7A AE8A AE9A AE10A AE11A Figure 1 6 Input function an...

Page 28: ...s are assigned to the slots in the configuring mode hdEF 5 1 5 2 5 3 5 4 5 5 6 1 6 2 6 3 6 4 6 5 BE14 BE13 BE12 BE11 BE10 6 3 6 2 6 1 BE12 BE11 BE10 5 1 5 2 5 3 BE5 BE5 1 15 BE1 5 V 24 V BE2 BE3 BE4 1 16 1 17 1 18 bE01 bE02 bE03 bE04 BE5 5 V 24 V BE6 BE7 BE8 bE05 bE06 bE07 bE08 Slot 5 6DR2801 8C 5BE BE9 bE09 oP5 5BE hdEF 5 V 24 V bE10 bE11 bE12 bE13 Slot 6 6DR2801 8C 5BE bE14 oP6 5bE hdEF 5 1 5 V ...

Page 29: ...A 5 tA 6 see figure 1 8 page 28 The keys are provided primarily for incremental adjustment of the complex functions Integrator with digital input bin or con troller inputs Δy They can be switched by the control inputs tA U tA M for quadruple applica tions whereby the status of the switched off outputs Q and Q remains unchanged The key tA5 has no key output to other operating levels because of the ...

Page 30: ...hidden in FCon if tA U no are hidden in FCon if tA U no YES Lo Lo tA1 U tA1 U no YES Four Hi gn Q Q Q Q Q Q Q Q Lo Lo tA1 6 tA1 4 tA1 d tA1 C tA1 5 tA1 3 hdEF tA1 E tA1 b Q Q tA5 F tA2 3 4 6 7 functionally identical with tA1 tA1 F Figure 1 8 Input function keys dA2 L14 L12 L13 L1 L2 L3 dA1 tA7 dd3 tA6 tA5 tA4 tA3 tA2 tA1 L8 L9 L10 L11 L6 L7 L4 L5 dd2 dd1 Figure 1 9 Description of the displays keys...

Page 31: ... 0 000 0 000 0 000 0 000 0 000 0 000 0 000 nAA1 1 nAA1 2 nAA2 1 nAA2 1 nAA3 1 nAA3 2 AA1 3 n U I AA2 3 n AA3 3 n Slot 6 U I U I AA1 AA2 AA3 1 12 1 13 1 14 6DR2802 8B oP6 3AA 1 Slot 5 6DR2802 8B oP5 3AA nAA07 nAA08 nAA09 AAU YES or no AA1 to AA9 0 or 4 mA hdEF are hidden in FCon if AAU no in hdEF nAA05 nAA06 0 000 0 000 nAA4 1 nAA4 1 AAU U I U I U I AA5 U I Slot 6 6DR2802 8A oP6 1AA U I AA4 6 5 U I...

Page 32: ...oles switching function The voltage outputs are fed with 24 V by the main board of the SIPART DR24 The 2 slots can also be equipped with modules of another function see chapter 1 5 2 page 24 The corresponding digital outputs are then omitted All data sinks bA are defaulted with low so that the digital outputs are low without further switching The digital outputs BA1 to BA4 can be switched on two c...

Page 33: ...Δy BA9 BA10 BA11 BA12 5 2 5 3 5 4 5 5 if CSE or CSi is defined in h04 F see also PUM1 4 if CSE or CSi is defined in h03 F if CSE or CSi is defined in h01 F if CSE or CSi is defined in h02 F oP5 4bA hdEF 5 V 24 V 6DR2801 8E Lo Lo Lo Lo Slot 6 4BA 2BE 5 V 24 V bE10 bE11 BA13 BA14 BA15 BA16 6 2 6 3 6 4 6 5 oP6 4bA hdEF 6DR2801 8E Lo Lo Lo Lo bAU YES or no hdEF Slot 5 2BA relays 6DR2801 8D oP5 2rEL hd...

Page 34: ...s have the parameters repetition rate dr onPA decimal point dP start of scale dA and full scale dE oFPA The display comes to rest with dr for restless process variables The display is then not activated for every cycle but for every cycle set with dr The display is acti vated independently of dr in every cycle when switching between data sinks Start of scale dA and full scale dE specify the numeri...

Page 35: ...this gives a falling display with a rising input variable Start of scale 0 means that the 1st lower bar lights at 100 the last top bar The other bars are evenly distrib uted over 100 Exceeding or dropping below the operating range is displayed by flashing 1st or last LED LEDs L1 to L13 L14 The LEDs signal digital switching states LEDs L1 to L13 can be switched to other sources for quadruple applic...

Page 36: ...the interface traffic procedure address ranges data format see Instruction Manual C73000 B7476 C135 edition 4 and type GSD file The data sinks SA E 1 tracking variable and SA E 2 control signal tracking serve to track the data source SA 3 when switching between this data source and another source and the switching in the direction SA E 3 is to be bumpless No tracking takes place due to the default...

Page 37: ...rial digital input Write read SA E serial analog input N UN Parameter structure Lo Read UN N Lo Lo Lo SA1 1 SES SA1 2 S16 1 S16 2 Data sinks Data sources SAA1 SA16 SbA1 Sb16 SbF6 SbE1 S16 3 SA1 3 onPA oFPA CLPA hdEF AE 1 AE11 bE 1 bE14 AA1 3 AA4 3 AA5 AA9 bA1 3 bA4 3 bA5 bA16 FCon FPoS CAE4 CAE5 are hidden in FCon if SES no in hdEF bdr Lrc LEt Prt Snr Cbt SES YES or no oFPA hdEF Figure 1 16 Input ...

Page 38: ...terizable in controller cycles period onPA tAC1 PEr and turn on time onPA tAC1 tAS Clock signal with parameterizable in controller cycles period onPA tAC2 PEr and turn on time onPA tAC2 tAS Reset signal serves to reset blocks with memory function High in the first cycle after restarting the controller then Low Reset signal serves to reset blocks with memory function High in the first and second cy...

Page 39: ...s dd1 to dd3 when restarting can be configured with hdEF dPon YES The flashing and nPon can be acknowledged by the key tA5 first press after power on or manual reset or by alarm polling with the SES nPar High no parameterization The signal is low when the parameterization preselection mode the onPA mode or the AdAP mode is selected This can be done manually on the front panel or through the SES By...

Page 40: ...ion leads to a new error check with the appropriate reactions so that the next error then runs up Some errors can be acknowledged or corrected whereby it is useful to correct the errors Some of the errors can also be corrected through the SES Distinctions are made between the following groups of error messages Error messages when configuring the SIPART DR24 memory error Notes on the error messages...

Page 41: ...ositioning ad dress g power on ched to nStr Low mode nStr high FPoS Err2 2 Illegal multiple positioning of a function block FPoS Err3 2 Illegal positioning of an undefined function block ncon Err 2 3 There are data sinks in FCon which have not yet been switched Press the Enter key first ncon data sink appears or press Exit key Exit LED off nStr high Error is acknowledged switching to online operat...

Page 42: ...el is to be exited with the Exit key the flashing error message Pos Err ap pears for non positioned functions The configuring preselection level is not exited the error can be corrected The error message is acknowledged by pressing the Enter key It jumps back to the config uring mode FPos to the first positioning number marked by nPos The error can be corrected or the online mode can be switched t...

Page 43: ...plug or change y when storing continues operating with current data oP 5 1 Data commu nication μP slot 5 cyclic 0 continues operating with current data last state or unde fined contin ues op erating with cur rent data Option not plugged de fective or setting in hdEF does not corre spond to the plugged option plug in option or exchange or correct oP5 3 oP 6 1 Data commu nication cyclic 0 pulled las...

Page 44: ... data sinks of the functions ncon not connected must be linked with data sources in the configuring mode FCon Some data sinks are defaulted with values or log ical signals Hi Lo which correspond to frequent applications These inputs can be overwritten in the FCon mode or their defaulting retained Function name Outputs Data sources Inputs Data sink No in the cycle Meter number of the arithmetic blo...

Page 45: ... A Lo A E1 E2 e t E3 E2 Vv E3 τv E2 E3 Tv n 2a ncon 0 010 A b F 1 2 n dEbA ncon Lo Hi Q D C R A b F 1 2 3 n dFF ncon x 1 000 1 000 A b F 1 2 3 n diF 1 000 0 001 ncon E1 E2 A b F 1 2 3 n div ncon ncon 1 A b F 1 2 n Eor ncon 1 000 1 000 x A b F 1 2 3 n FiLt ncon lg n A 1 b F LG ncon 1 050 0 050 A b F 1 2 3 n LiMi 0000 ncon ncon E1 A A b F 1 2 3 n LinE ncon ln n A 1 b F Ln Lo ncon max R A b F 1 2 n M...

Page 46: ...rest less due to the great steepness If you do not want this limit E3 must be as signed 0 000 E3 0 Minimum value limiting of E2 to the value of E3 division only in the 1st and 4th quadrants E3 0 Maximum evaluation of E2 to the value of E3 division only in the 2nd and 3rd quadrants E3 0 No limiting of E2 division in all 4 quadrants with pole position at E2 0 Decadic logarithmer A lg E1 E1 0 E1 0 A ...

Page 47: ...lt Rooter A 2 E1 The equation only applies for positive E1 ne gative E1 are set equal to zero The output can be set to zero with E2 for lower values of E1 i e A 0 for E1 E2 Subtractor A E1 E2 E3 with default A E2 With the default this function acts as a negation for E2 E1 α E3 A 0000 ncon ncon E1 A A b F 1 2 3 n LinE ncon ln n A 1 b F Ln ncon 1 000 ncon x A b F 1 2 3 n MuLt ncon 1 000 2 718 E1 E2E...

Page 48: ... E1 E2 E1 E2 E3 A 0 0 0 0 1 0 0 0 0 1 0 0 1 1 0 0 0 0 1 0 1 0 1 0 0 1 1 0 1 1 1 1 NAND function A E1 E2 E3 E1 E2 E3 with default A E1 Negation of E1 E1 E2 E3 A 0 0 0 1 1 0 0 1 0 1 0 1 1 1 0 1 0 0 1 1 1 0 1 1 0 1 1 1 1 1 1 0 OR function A E1 E2 E3 E1 E2 E3 E1 E2 E3 A 0 0 0 0 1 0 0 1 0 1 0 1 1 1 0 1 0 0 1 1 1 0 1 1 0 1 1 1 1 1 1 1 ncon Hi ncon A b F 1 2 3 n And Hi ncon Hi A b F 1 2 3 n nAnd ncon 1 n...

Page 49: ... x 1 0 1 0 Qo Qo Q flips to the 1 0 Qo Qo Q flips to the other position 0 x 0 Qo saved x 0 0 Qo saved D flip flop Every positive edge at E2 C Clock sets A to E1 D file Hi at E3 R Reset sets A to low and blocks E2 E1 D E2 C E3 R A Q Remarks x x 1 0 1 0 1 0 0 0 x 0 1 0 Qo saved If shift registers are switched with the D flip flop the positioning must be reversed due to the serial proc essing i e the...

Page 50: ...g compared with an adjustable parameter PL see figure 1 19 and 1 20 page 48 E1 E2 m E3 R A Remarks x x CT 0 000 Reset 1 x 1 0 CTo 1 0 1 0 CT n m Counting pro cess 1 Counter reading saved count input blocked Example 1375 1 375 0 001 pulses are to be counted from the start The counter reading is shown on one display and is retained until a new start command t Counter reading t Start b01 3 t PL11 1 3...

Page 51: ...ault A E1 1 e t Timer monoflop Every positive edge at E1 C outputs a pulse with length t E3 at A While A high another positive edge at E1 can output a pulse with length t again re trigger High at E2 Reset sets A to low and blocks E1 Values at E3 for the pulse length in seconds are limited to 1 to 7500 E1 C E2 R Output A x 1 0 0 1 duration t Restart conditions Power on Output A bAtt no 0 000 bAtt Y...

Page 52: ...les E3 A 0 E1 1 E2 Comparator with adjustable hysteresis two position switch e g limit value sensor Inputs Output A E1 E2 H 2 1 H E3 hysteresis E1 E2 H 2 0 If the input variables are formed by computing the comparator may respond shifted by 1 LSB due to the computing error Response threshold dead band A 0 for E1 a A signum E1 E1 E2 for E1 a with a 32 response threshold Limiter The signal at E1 is ...

Page 53: ... at input E1 Maximum memory The greatest value at E1 over time t is saved at E2 low and appears at A A max E1 t High at E2 Reset sets A to E1 Minimum memory The lowest value at E1 over time t is saved at E2 low and appears at A A min E1 t High at E2 Reset sets A to E1 ncon 0 050 ncon max A b F 1 2 3 n MASE 1 050 ncon ncon min A b F 1 2 3 n MiSE Restart conditions Power on Output A bAtt no 0 000 bA...

Page 54: ... blocks h can be assigned a total of four times from the function supply of 12 functions for example CCn1 4 K controller CSi1 4 S controller with internal feedback or CSE1 4 S controller external position feedback There is no uniform number of inputs and outputs for the complex functions It depends on the function depth Inputs and outputs are numbered consecutively and the outputs are identified b...

Page 55: ... E3 td ncon E A ncon Vertex 00 20 40 60 80 100 E A Vertex 10 00 10 to 110 td Adaptive filter AFi Correction computer pressure temperature CPt Integrator with binary input bin Integrator with analog input Ain Function transmitter parabola FUP Function transmitter linear FUL Dead time element dti 0 000 Lo ΔP f E2 E3 B X A E A E E A ncon E Pulse width modulator Split range SPr1 to SPr8 E t A A c F 1 ...

Page 56: ... output A c A in order to allow fast signal change in a controlled system for example If the fault level changes in the meantime the band automatically adapts itself to the new level Figure 1 22 Because the filter band sets itself automatically and B is therefore not known the time constant tF may only be selected so great that the control loop would not oscillate even at a great filter band for c...

Page 57: ...of the variable input value E polarity and value is formed over the time t The rise speed at constant E is tanα ΔA Δt E tin The integrator can be tracked to the value applied at UN C 2 by the control signal N high C 3 The tracking time is specified by the private parameter tr N Hi Tracking t A N 0 Integration UN β ΔA Tr tanβ 100 tr ΔA Tr The following applies Figure 1 23 Tracking time tr Integrati...

Page 58: ...n position tin ProG the integral speed is progressive so that setpoints set manually can be set fast and still with a high resolution when switching with the keys The output of the integrator is saved in a non volatile memory when bAtt YES is set The integrator can be tracked to the value applied at UN C 3 by the control signal N Hi C 4 The tracking time is specified by the private parameter tr In...

Page 59: ... to the calculation state with the parameters PA PE tA tE correction quotients start end for pressure and temperature Application The correction computer is used to calculate the flow of gases from the active pressure Δp de pending on pressure and temperature The medium must be in pure phase i e no liquid sepa rations may take place This should be noted particularly for gases close to the saturati...

Page 60: ...of the pipe the shape of the constriction the density of the flowing medium and some other influences The equation states that the active pressure generated by the constriction is in the same ratio as the square of the flow 0 0 81 Δp 0 25 0 49 1 00 0 09 0 3 0 7 0 5 0 9 1 0 q Figure 1 26 Relationship between flow q and active pressure Δp To measure the flow a choke is installed at the measuring poi...

Page 61: ...lute temperature Pabs A VB q Flow ρ Density Δp Active pressure p Pressure Â Temperature _C T Temperature K V Specific volume K Flow coefficient R Gas constant F Correction factor f p T Indices A Start E End B Calculation state abs Absolute variable m Ground v Volume V m3 kg Correction range Pabs A to Pabs E Range of the pressure transmitter ÂA to ÂE Range of the temperature transmitter ÂA ÂB ÂE _C...

Page 62: ... the volume is reciprocally proportional to the density a volume flow computer can be made out of this mass flow computer by changing the inputs E2 and E3 A qv E2 Â E3 p PA TA TB PE TE TB with TA E B K tA PabsA PB tE PabsE PB Volume flow computer related to the standard status qVN Since the output signal is now related to the volume flow in the standard status TN 273 15 K PN 1 01325 barabs and no ...

Page 63: ...4 s This time can be multiplied by a factor E2 and therefore changed externally The dead time element is implemented as a cyclic memory with 100 memory locations The spacing between the input and output time represents the dead time If td oFF the input is connected through without time delay If td 200 tc tc cycle time both pointers are moved cyclically i e the cyclic memory is writ ten and read pe...

Page 64: ...n Vertex 00 20 40 60 80 100 A E A c F 1 n FUL1 FUL2 FUL3 oFPA The function transmitter assigns every value of the input variable E in the range from 0 to 100 an output variable A in the range from 199 9 to 199 9 by means of the function entered by the user A F E The function is entered by the private parameters vertex 00 to 100 for 0 to 100 E in 20 steps The function is continued linearly when E o...

Page 65: ...r the indicators the linearization function is input by the 13 vertex values so that the multiplication function gives a linear equation 1000 600 200 0 1400 1600 1800 80 70 40 50 30 Figure 1 29 Using of function transmitter to linearize non linear process variables for the display and control 10 to 110 xPhys Wi dA dE 0000 0000 w x xd x1 l x1 A D E dA dE 0 xPhys Vertex values 110 x1 C Measuring ran...

Page 66: ...s C x1 l 1000 600 200 1400 1600 1800 40 100 60 20 80 Split range SPr1 to SPr8 E A ncon E A c F 1 n SPr1 Spr8 onPA SPA SPE The split range function consists of a linear equation between foot point SPA output value 0 and corner point SPE output value 1 An output limiting to 0 or 1 takes place outside this range Both a rising and a falling branch can be implemented by setting the two private paramete...

Page 67: ...ple Input value 0 3 Period 4 s Turn on time 1 2 s Pause 2 8 s A E t A BAx 1 c F 1 n PUM1 PUM4 onPA tAE tM ncon The pulse width modulator converts an analog signal into a pulse width modulated digital signal Private parameters onPA tM Period tAE Minimum turn on time PUM1 BA1 1 PUM2 BA2 1 PUM3 BA3 1 PUM4 BA4 1 CAUTION possible collision with Csix Csex binary outputs BA1 4 for y ...

Page 68: ...8 StP1 2 3 4 5 6 7 8 0 000 0 000 0 000 0 000 0 000 0 000 0 000 0 000 Lo Time from start Time in interval Interval Clock stop Start Stop Reset Fast Preselec v SES Pr 2 3 4 5 5 7 Preselec Pr 8 Lo ncon A2 A1 1 8 Clock Measuring point switch multiplexer Reset analog digital Lo Lo Lo Lo Lo Lo Lo Lo Lo ncon Lo ncon 01 02 03 04 05 06 07 08 09 10 11 12 CLoc 1 D A 01 02 03 04 05 06 07 08 09 10 1A 2A 3A 4A ...

Page 69: ...put d 2 The position can be displayed by connecting the output with the display dd3 This block serves above all for display and key switching in multiple controllers max 4 Example Counter switching Cnt1 e g with tA6 1 Connecting the outputs d 5 d 6 with dd U dd M 1 to 3 and L10 1 L11 1 By switching over the appropriate controller signals setpoint w actual value x manipulated variable y are switche...

Page 70: ...ered per interval according to the selected clock for mat private parameter CLFo in h min or min s private parameter CLti Then the time in tervals are assigned the values for the analog outputs private parameter CLA or the status of the digital outputs private parameter CLb The programs defined in CLPr can run once sev eral times or cyclically private parameter CLCY The clock process can be accele...

Page 71: ... 12 min 30 s 0 5 s 60 168 min 24 min 1 min 1 s 24 7 h 1 h 2 5 min 2 5 s 12 14 h 2 h 5 min 5 s 6 28 h 4 h 10 min 10 s 3 56 h 8 h 20 min 20 s CLCY Number of program cycles The number of program cycles can be set from 1 to 255 or cyclic run CYCL with CLYC A program cycle is processed at the end of the last interval of the selected program When this point has been run according to the set number of pr...

Page 72: ... of intervals is individually adjustable and limited to 40 in total over all pro grams In addition the adjustment is blocked Factory setting is no 1 to no 8 i e no inter val is assigned to the programs 1 to 8 Corrections It is possible to correct the number of intervals of a program If the number of intervals is reduced the data of the omitted intervals are deleted CLti CLA1 CLA2 CLb1 to CLb8 the ...

Page 73: ...or the sections of the polygon line The end values are at the same time start values for the next interval If an interval is occupied by noP no operation the analog value is calculated as an intermediate value of the adjacent vertexes in this inter val If the 1st value 00 n is occupied by noP no analog output CLA1 2 is possible for this program 0 is output 01 1 02 1 03 1 Vertexes 05 1 00 1 04 1 1 ...

Page 74: ...s the program from the state which existed before the stop function If several preselection inputs d 06 to d 12 are occupied with high or a selected program has no intervals the clock is not started Stop d 02 With d 02 Hi the clock is stopped the output d 4A Clock Stop becomes Hi the ana log and binary outputs d 5A to d 14 A retain their values the input d 01 Start is blocked If d 3A interval disp...

Page 75: ... must be cleared and the program re started D Outputs d 1A to d 14 A d 1A Time from start 1st interval of a program Only for direct connection with dd1 1 to dd2 2 Only these connections are permitted in the FCon mode The private parameters of the displays are not effective The time in h min from the start of the 1st interval is displayed At 23 59 the clock switches to 00 00 It is reset by Reset d ...

Page 76: ...e output d 2A to d 9A These signals can be linked with the preparation inputs of the clock and can select a specific process program there for example In addition the respective position can be displayed by connecting the output d 10 A with display dd3 Display format factory setting display 1 to 8 The maximum number of measuring points is selected with the private parameter StP number of switching...

Page 77: ...Tn Tv AH YA YE x Y P H Δy Δy AL yBL yBL SG1 SG2 SG3 onPA K controller controller continuous Lo 0 000 0 000 ncon 0 000 0 000 Lo Lo Lo Lo Lo Lo 1 000 1 000 1 000 Lo 0 000 Ya Y tY N Parameter control N Yn cP tn tV 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 CSEI CSE2 CSE3 CSE4 cP tn tv vv AH Yo YA YE tA tE h0_ F 1A 2A 3A Av Adaptation Yz XdP XdD xdI x P H Δy Δy AL yBL yBL SG1 SG2 SG3 onPA S...

Page 78: ...ation takes place through the control inputs Δy with a Hi signal e g by pressing a key on the front Blocking of the output through the digital inputs YBL blocking High is provided The output of the controller is followed up by a control signal N High to the input value applied at YN Only in K controller and S controller ext Parameter control of the most important parameters kp Tn Tv by separate in...

Page 79: ...pulated variable through the front operating mode with the appropriate wiring for example N Tracking With this signal the output of the K controller and the three position step controller with external position feedback is tracked to the tracking signal yN Δy Incremental manipulated variable adjustment h 09 h 10 External manipulated variable default for incremental adjustment through digital input...

Page 80: ...working point yo is tracked so that there is a bumpless switch over to the automatic mode yo ya kp xdp yz This gives an automatic setting of the working point yo in manual mode yo yH Kp xdH yz with xdH w xH If the actual value in manual mode xH is driven to the desired setpoint w by the ap propriate manual manipulated variable yH the working point yo is identical to the manual manipulated variable...

Page 81: ...of the limit range When switching to automatic mode the last manipulated variable is transfered bumplessly then only changes in the manipulated variable in direction of the range YA to YE are executed The manipulated variable limiting is only possible in K controllers and three position step controllers with external position feedback Bumpless switching to automatic mode If there is no automatic o...

Page 82: ... yp YO YIt 0 yD yz yp Auto 0 100 It 0 yD y bAtt n no kp xdP kp xdP yz 0 100 kp xdP yz 0 yz bAtt YES kp xdP yL kp xdP yz 0 100 yL kp xdP yz 0 yz This gives for the manipulated variable in automatic mode ya when turning on Power on PI D controller P D controller yo Auto P D controller yo 0 100 bAtt n no 10 10 kp xdP yo yz bAtt YES yL yL kp xdP yo yz yL last manipulated variable before turning off If...

Page 83: ...Tn Kp H N ncon Lo 0 000 0 000 0 000 0 000 Lo Lo Lo Lo Ccn1 Ccn2 Ccn3 Ccn4 h0_ F 01 Adaptation 02 xdP Kp xdD xdl 03 04 05 06 Yo Yo PI P tY tY Ya 10 YBL 11 Lo YBL 12 Lo YBL 13 1 000 SG1 cP kp x 14 1 000 SG2 tn Tn x 15 1 000 tv Tv x SG3 16 Lo N 1 17 0 000 cP tn tv settable parameters kp Tn Tv active parameters cP tn tv vv AH Yo YA YE ty onPA Y YH YN YBL 1A AL Av y x Kp xd YN N YA YE yz n AH Figure 1 ...

Page 84: ...CSi2 CSi3 CSi4 h0_ F 01 Adaptation 02 xdP Kp xdD xdl 03 04 05 YA YE 08 09 10 11 Lo YBL 12 Lo YBL 13 1 000 SG1 cP kp x 14 1 000 SG2 tn Tn x 15 1 000 tv Tv x SG3 1 16 ncon cP tn tv settable parameters kp Tn Tv active parameters cP tn tv vv AH ty tA tE onPA 2A 3A 1A YR AL Av x Kp xd 100 0 ty tA tE Δy Δy Δy YR yz n 06 AH Figure 1 38 Arithmetic block h S controller with internal position feedback Note ...

Page 85: ...02 xdP Kp xdD xdl 03 04 05 06 YA YE 1 cP tn tv vv AH Yo YA YE ty tA tE onPA 1A YR AL Av x Kp xd 09 08 07 P H Δy Δy Lo Lo Lo Lo 100 0 10 11 Lo YBL 12 Lo YBL 13 1 000 SG1 cP kp x 14 1 000 SG2 tn Tn x 15 1 000 tv Tv x SG3 17 Lo N 18 0 000 cP tn tv settable parameters kp Tn Tv active parameters YN N 16 ty tA tE 2A 3A Δy Δy Y 4A YR xdS ncon YR yz n AH Figure 1 39 Arithmetic block h S controller with ex...

Page 86: ... control ler and AV input High adaptation preselection the following presettings are made for the adaptation procedure tU Monitoring time dPv Direction of step command dY Amplitude of step command tU is saved Restart batt no oFF batt YES previous value x measuring process xM Model process xM y 100 50 10 F n T min tU ymanual Δy Δx ks Δy ID fixed state Start of adaptation x 0 Start ID 67 End va lue ...

Page 87: ... variation of n and T The deter mined line gain ks is transfered to the line models The comparison is made over the minimum error area F n T Additionally a special entry of real dead times is made which then shifts the identified control line to higher orders Controlled lines with compensation and periodic transient of 1st to 8th order with a tran sient time T95 of 5 s to 12 h can be identified De...

Page 88: ... moving reliably under consideration of the power switches connected before it The greater the value of tE the more resistant to wear and more gentle the switching and drive elements connected after the controller operate Large values of tE require a greater dead band AH in which the controller cannot control defined because the resolu tion of the controlled variable diminishes with increasing tur...

Page 89: ...e xdS display or the Δy LEDs During manual mode the xdS display shows 0 during the tracking mode the manual manipulated variable is tracked to the manipulated track ing variable so that a deviation needs to be set again for re excitement in manual mode In the case of unlinearity in the position control circuit the optimization must take place in the range of greatest slope Set tA and tE so that th...

Page 90: ... are recommended Unilinear controlled systems In unilinear controlled systems several adaptations should be made at different load states The adaptation results and the controlling variable SG must be noted The param eter sets determined in this way related to the controlling variable SG are then saved in a function transmitter FUL arithmetic block c and this can then be switched to the con trolli...

Page 91: ...oint required for the control difference zero is set automatically at Yo AUto factory setting in manual mode The working point can also be entered manu ally by setting the online parameter Yo to the desired working point Switch to automatic mode Increase Kp slowly until the control loop tends to oscillate due to slight setpoint changes Switch Tv from oFF to 1 s Increase Tv until the oscillations d...

Page 92: ...re The transient function can be recorded in the Manual mode position of the controller by a sud den change in the manipulated variable and the course of the controlled variable registered with a recorder This will give a transient function similar to that shown in figure 1 41 Good average values from the setting data of several authors give the following rules of thumb P controller Proportional a...

Page 93: ...changed by con necting switch over functions with constants or parameters depending on the signals rES1 rES2 1 5 10 Arithmetic The analog variables are processed in a 3 byte floating point arithmetic Two bytes are used for displaying the mantissa 1 byte is reserved for the sign of mantissa and exponential and the exponential itself This gives a decimal number range of 1019 to 1019 with a resolutio...

Page 94: ...g additional definitions apply for division 0 number 0 number 0 1019 0 0 0 Rooting 100 1 1 100 64 0 64 0 8 80 Only positive numbers may be rooted the result is always set equal to zero when negative numbers are rooted Potency 10100 101 10 1000 1050 100 5 3 162 316 2 10 50 10 0 5 0 316 31 6 The private parameters are set in the dimensions s 1 according to their function The switchable parameters an...

Page 95: ... and creep lines unless specified otherwise for overvoltage class III and degree of contamination 2 D EC declaration of conformity number 691 001 D CE mark conformity regarding EMC regulation 89 336 EWG and LV regulation 73 23 EWG D Spurious emission interference immunity according to EN 61 326 NAMUR NE21 8 98 Weight max assembled approx 1 2 kg Color Front module frame RAL 7037 Front surface RAL 7...

Page 96: ...0 1 Installation depth required to change the motherboard 4351 223 Figure 1 42 Dimensions SIPART DR24 dimensions in mm 138 1 68 0 7 72 5 1 b 145 1 1 Installation close one above the other is allowed when the permissible ambient temperature is observed Number of controllers Cut out width b 2 140 1 3 212 1 4 284 1 10 716 1 Figure 1 43 Panel cut outs dimensions in mm ...

Page 97: ... W 13 W 28 W Permissible voltage interruptions3 Standard controller without options without IExt Standard controller with options without IExt Standard controller with options with IExt 90 ms 80 ms 50 ms 70 ms 60 ms 35 ms 55 ms 50 ms 35 ms 30 ms 25 ms 20 ms 1 including harmonic 2 current transmitted from L BA AA to external load 3 The load voltage of the AA is reduced hereby to 13 V L to 15 V and ...

Page 98: ...Linearity error see AD converter Common mode error 0 07 V Temperature influence Zero point 0 05 10 K End value 0 1 10 K Analog outputs AA1 to AA3 Rated signal range 0 to 100 0 to 20 mA or 4 to 20 mA Dynamic range 0 to 20 5 mA or 3 8 to 20 5 mA Load voltage from 1 to 18 V No load voltage 26 V inductive load 0 1 H Filter time constant 300 ms Residual ripple 900 Hz 0 2 Resolution 11 bits Load depende...

Page 99: ... Static destruction limit 1 to 35 V Cycle time Variable min 60 ms 2 ms per basic function 5 ms per complex function A D conversion Procedure successive approximation per input 120 conversions and averaging within 20 or 16 67 ms Resolution 11 bits 0 06 Dynamic range 5 to 105 Zero point error 0 2 End value error 0 2 Linearity error 0 2 Temperature influence Zero point 0 05 10 K End value 0 1 10 K D ...

Page 100: ...al displays dd3 3digit 7 segment LED Color yellow Digital height 7 mm Display range start end adjustable Number range 199 to 999 Overflow 199 oFL 999 oFL Decimal point adjustable fixed _ _ to _ _ _ Repetition rate adjustable 1 to 100 cycles display Resolution 1 digit but not better than AD converter Display error according to AD converter and analog inputs Analog display dA1 dA2 Color dA1 red dA2 ...

Page 101: ...V 5 to 105 0 Ω ΔR 0 3 R 3 RA 0 2 R 3 RA 1 1 R 3 5 to 105 Input resistance Difference Common mode Permissible common mode voltage Supply current Line resistance Two wire circuit Three wire circuit Four wire circuit 49 9 Ω 0 1 500 kΩ 0 to 10 V 200 kΩ 200 kΩ 0 to 10 V 5 mA 5 per 10 Ω Filter time constant 20 50 ms 50 ms 50 ms Error 2 Zero point Gain Linearity Common mode 0 3 0 5 0 05 0 07 V 0 2 0 2 0 ...

Page 102: ...age 50 V UC 50 V UC Line resistance 2L RL1 RL4 1 kΩ 300 Ω 50 Ω 3L RL1 RL2 RL4 50 Ω 4L RL1 to RL4 100 Ω Break signaling without 500 to 550 Ω all terminals Break between terminal 2 3 Error Transmission 10 μV 10 μV 0 2 K 60 mΩ 200 mΩ Linearity 10 μV 10 μV 0 2 K 60 mΩ 200 mΩ Resolution noise 5 μV 2 μV 0 1 K 30 mΩ 70 mΩ Common mode 1 μV 10 V 1 μV 10 V Internal reference point 0 5 K Temperature error Tr...

Page 103: ...ching voltage AC 35 V DC 35 V Switching current AC 5 A DC 5 A Rating AC 150 VA DC 100 W for 24 V 80 W for 35 V Service life mechanical 2x107 Switching processes electrical 24 V 4 A ohmic 2x106 Switching processes 24 V 1 A inductive 2x105 Switching processes Spark quenching element Series circuit 1 μF 22 Ω parallel to it varistor 75 Vrms 6DR2801 8E 4BA 24 V 2BE Digital outputs BA9 to BA12 and digit...

Page 104: ...mA Dynamic range 0 to 20 5 mA or 3 8 to 20 5 mA Load voltage for supply from controller 1 to 18 V by UH 22 5 V 1 to 15 V by UH 20 V 1 to 12 5 V No load voltage 26 V Inductive load 0 1 H Time constant 300 ms Residual ripple 900 Hz 0 2 Resolution 0 1 Load dependence 0 1 Zero point error 0 2 End value error 0 1 Linearity 0 05 Temperature influence Zero point 0 1 10 k End value 0 1 10 k Static destruc...

Page 105: ...ction limit 1 V to 35 V Digital inputs Signal status 0 4 5 V or open Signal status 1 13 V Input resistance 27 kΩ Static destruction limit 35 V 6DR2803 8P PROFIBUS DP Transmittable signals RS 485 PROFIBUS DP protocol Transmittable data Operating state process variables parameters and configuring switches Transmission procedure PROFIBUS DP protocol According to DIN 19245 part 1 and part 3 EN 50170 T...

Page 106: ... to 25 s or without Electrical isolation between Rxd Txd and the controller Max common mode voltage 50 V UC Test voltage 500 V AC RS 232 RS 485 Receiver input Rxd Signal level 0 Signal level 1 1 Input resistance 0 to 12 V 2 3 to 12 V 2 13 kΩ UA UB 0 2 to 12 V UA UB 0 2 to 12 V 12Ω Send output Txd Signal level 0 Signal level 1 1 5 to 10 V 5 to 10 V UA UB 1 5 to 6 V UA UB 1 5 to 6 V Load resistance ...

Page 107: ...nching element Series circuit 33 nF 220 Ω parallel to it Varistor 420 Vrms Exciter winding Voltage 19 at 30 V Resistor 1 2 kΩ 180 Ω Electrical isolation between Exciter winding Contacts Safe isolation 1 by increased insulation Air and relay module relay module air and creep lines for overvoltage class III 6DR2804 8A and degree of contamination 2 Contact Contact of a relay module Safe isolation 1 b...

Page 108: ...ical Data of the Options Modules Manual 106 SIPART DR24 6DR2410 C79000 G7476 C153 03 3 2 1 8 7 NS 35 15 Center of the mounting rail 12 18 9 139 136 100 130 36 131 5 39 66 NS 32 NS 35 7 5 6 5 4 Figure 1 44 Dimensioned diagram coupling relay dimensions in mm ...

Page 109: ...4 If necessary Slide the self adhesive gasket ring for sealing the front frame front panel over the body and adhere onto the reck of the body see chapter 5 2 page 173 item 2 6 Insert SIPART DR24 into the panel cut out or open tier from the front and fit the two clamps provided to the controller unit from the rear so that they snap into the cut outs in the housing Align SIPART DR24 and do not tight...

Page 110: ... exists 30 Vrms or 42 4 V DC and current 8 A or source under all load conditions 150 VA or fuse element which responds at 150VA The circuit breaker can be omitted if the 24 V UC power supply unit is protected by 4 A 35 V DC slow blow 3 15 A is required at least D Connection of measuring and signal lines The process signals are connected via plug in terminal blocks that can accommodate cables of up...

Page 111: ...in board AE1 to AE3 I U AA1 to AA3 BE1 to BE4 BA1 to BA8 24 V L M 2 Slot 2 AE4 I U R P T V 3 Slot 3 AE5 I U R P T V 4 Slot 4 Serial interface 5 Slot 5 4BA 24 V 2BE BA9 to BA12 BE5 to BE6 2BA relay BA9 BA 10 5BE BE5 to BE9 1AA AA7 3AE AE9 to AE11 3AA 3BA AA7 to AA9 BE5 to BE7 6 Slot 6 4BA 24 V 2BE BA13 to BA16 BE10 to BE11 2BA relay BA13 BA14 5BE BE10 to BE14 1AA y hold AA4 3AE AE6 to AE8 3AA 3BE A...

Page 112: ...or both inputs and outputs all process signals are referred to this point The reference line is also connected to vacant module terminals These may only be used if practically no input current flows through this connection see for example figure 2 14 page 116 I 4L The power supply connection is electrically isolated from the process signals In systems with unmeshed control circuits the controllers...

Page 113: ...A13 bA16 bE05 bE09 bA09 bA12 SA1 1 SA16 3 SAA1 SAA16 SbE1 SbE16 SbA1 SbA16 AE1 AE2 AE3 AE4 AE5 I U U I U U I U U U 5 V 24 V I I U U Slot 6 Slot 5 Slot 4 Options Options I AFi1 AFi2 Ain1 Ain4 bin1 bin6 c01 F c33 F CPt1 CPt2 with 4 inputs dti1 dti2 1 output FUL1 FUL2 FUL3 FUP1 FUP2 PUM1 4 SPR1 SPR8 4 complex functions 4 arithmetic blocks Figure 2 3 Block diagram SIPART DR24 6DR2410 4 24 V UC 6DR2410...

Page 114: ...R2410 5 115 230 V AC switchable Three pin plug IEC 320 IV DIN 49457A 1A slow blow per controller L N PE 230 115 24 V 5 V UREF other loads in the same si gnal loop use larger fuse if necessary Alternative DR24 6DR2410 5 115 or 230 V AC L N PE Figure 2 4 Wiring diagram of power supply 115 230 V AC 6DR2410 4 24V UC Special 2 pin plug any polarity other loads in the same signal loop use larger fuse if...

Page 115: ...3 U I UH UH 4L 2L 500 Ω1 L I U See chapter 2 2 4 page 123 for alternative wiring Set AE 1 to AE 3 to 0 or 4 mA in hdEF AE AE GND AE AE GND I AE AE GND GND 1 potential load impedance from additional instruments Figure 2 6 AE1 to AE3 U or I wiring diagram Jumper settings AE3 AE2 AE1 1V 10V Factory setting I 0 to 20 mA Main circuit board C73451 A3001 L32 1V 10V I I 1V 10V I Figure 2 7 Jumper settings...

Page 116: ...4 L GND If S controllers CSi or CSE are defined in the complex functions the Δy outputs of the S con trollers are permanently assigned to the digital outputs BA See also BAx 1 Assignment via PUM1 4 Arithmetic block Δy terminal Δy terminal h01 F BA5 1 8 BA6 1 9 h02 F BA7 1 10 BA8 1 11 h03 F BA3 1 6 BA4 1 7 h04 F BA1 1 4 BA2 1 5 D AA1 to AA3 900 Ω Figure 2 10 AA1 to AA3 wiring diagram 0 4 to 20 mA 1...

Page 117: ...AE8 in hdEF oP 6 to 3AE Set AE6 to AE8 in hdEF to 0 or 4 mA Wiring 24 V L GND U 49 9 Ω 49 9 Ω 49 9 Ω 1 V UH I I 2L UH I I 4L U 6DR2800 8A I I 10 V 1 V 10 V 1 V 10 V 1 3 6 6 AE8 6 5 AE8 6 4 AE7 6 3 AE7 6 2 AE6 6 1 AE6 1 1 1 3 5 6 AE11 5 5 AE11 5 4 AE10 5 3 AE10 5 2 AE9 5 1 AE9 1 1 Figure 2 12 Wiring of 3AE module 6DR2800 8A Jumper settings AE7 AE10 6DR2800 8A Factory setting I 0 to 20 mA AE8 AE1 1 ...

Page 118: ...2 or 3 UH I 2L I 4L 4 L 1 V 10 V x6 GND x4 x5 1 1 UH U 0 2 10 V 0 0 2 1 V x5 x6 10 V x4 x5 1 V I 0 4 20 mA x4 x5 1 V 0 500 Ω 1 I 49 9 Ω U 6DR2800 8J 2 4 1 1 4 1 1 3 1 2 1 3 1 potential load impedance from additional instruments Factory setting 1 V x4 x5 and x7 x8 Alternative wiring see chapter 2 2 4 page 123 Figure 2 14 Wiring of U I module 6DR2800 8J Measuring ranges 0 to 1 V 10 V 20 mA or 0 2 V ...

Page 119: ... Ω 1 kΩ 1 kΩ 2 RP 3 UREF 1 2 3 4 20mA 1kΩ 500Ω 200Ω 49 9 243 332 5 mA Is IK R 0 24 V S1 1 4 4 UH I GND 6DR2800 8R for potentiometer with Is 5 mA or Is 5 mA R 1 kΩ I R 2 or 3 Factory setting S1 200 Ω S1 20 mA RP R 200 Ω R 200 Ω Figure 2 15 Wiring of R module 6DR2800 8R Calibration 1 Set sliding switch S1 according to the measuring range 2 Set RA using 0 display or analog output configure accordingl...

Page 120: ...AE5 Pin assignment for mV transmitter Direct input Umax 175 mV RL4 RL1 RL1 RL4 1 kΩ mV Block diagram of the mV module 6DR2800 8V im U REF A D Sensor 6DR2800 8V 4 3 2 1 Figure 2 16 Wiring of UNI module Pin assignment measuring range plug 6DR2805 8J for U or I 89k1 200R 8k95 50R 1k 10 V SMART 20 mA perm common mode voltage 50 V UC UH Measuring range plug 6DR2805 8J Block diagram of mV module 6DR2800...

Page 121: ...nce point 6DR2805 8A Internal reference point RL4 RL1 Tb External reference point Block diagram of mV module 6DR2800 8V 4 3 2 1 Figure 2 18 Wiring of thermocouple TC Pin assignment for Pt100 sensor RTD RL per 100 Ω RL4 Pt100 4 wire RL1 2 wire RL4 Pt100 RL1 RL2 3 wire RL4 Pt100 RL1 RL2 RL3 RL1 RL2 RL4 50 Ω RL1 RL4 50 Ω Block diagram of mV module 6DR2800 8V im U REF A D Sensor 6DR2800 8V 4 3 2 1 Fig...

Page 122: ...nly necessary if 2 8 kΩ R 5 kΩ RS Rp RS Rp 2 8 k Rp 5 KΩ not recommended im U REF A D Sensor 6DR2800 8V 4 3 2 1 4 3 2 1 Figure 2 20 Wiring of UNI module D 6DR2801 8D 2BA relay 35 V BA9 and BA10 in slot 5 Set oP5 to 2 rEL in hdEF BA13 and BA14 in slot 6 Set oP6 to 2 rEL in hdEF Also see BAx assignment on page 114 6DR2801 8D 22R 1μ 1μ 22R K1 K2 K2 K1 5 5 5 4 5 6 5 3 5 2 5 1 BA10 BA9 6 5 6 4 6 6 6 3 ...

Page 123: ... in hdEF 6 6 BE11 5 5 BA12 5 4 BA11 5 3 BA10 5 2 BA9 6 5 BA16 6 4 BA15 6 3 BA14 6 2 BA13 5V 24V I 6DR2801 8E 19 V 30 mA 5V 24V 5 6 BE6 6 1 BE10 5 1 BE5 Figure 2 22 Wiring of 4BA 24 V module 6DR2801 8E D 6DR2801 8C 5BE BE5 to BE9 in slot 5 Set oP5 to 5bE in hdEF BE10 to BE14 in slot 6 Set oP6 to 5bE in hdEF 1 1 L 1 3 M 4 5 V 13 V or 5 5 BE9 5 4 BE8 5 3 BE7 5 2 BE6 5 1 BE5 6 5 BE14 6 4 BE13 6 3 BE12...

Page 124: ...A4 1 UH need only be connected if the output current is to be maintained even in the event of a power failure in the controller or when removing the module for service work 2 Up to 900 Ω possible depending on the supply see chapter 1 6 3 page 99 Figure 2 24 Wiring of yhold module 6DR2802 8A D 6DR2802 8B 3AA 3BE AA7 to AA9 and BE5 to BE7 in slot 5 AA4 to AA6 and BE10 to BE12 in slot 6 6 5 AA5 5 6 A...

Page 125: ...ordingly in addition to the terminals 7 1 to 7 8 Attention Observe the max switching voltage resonance sharpness in phase shift motors see chapter 1 4 2 page 12 AC 250 8 1250 V A VA DC 250 8 30 100 V A W at 250 V W at 24 V 2 2 4 Alternative Wiring for I and U Input D 0 4 to 20 mA signals The 49 9 Ω input impedance is connected across the input signals AE and AE AE1 to AE3 in the standard controlle...

Page 126: ... AE1 to AE3 of the standard controller internal or external 49 9 Ω resistance or signal input AE6 to AE8 via module 3AE 6DR2800 8A AE AE AE 20 mA 20 mA 1 V 10 V optionally 6DR2800 8J set 1 V jumper AE 49 9 Ω 49 9 Ω Figure 2 28 Signal input AE4 AE5 via option module 6DR2800 8J internal or external 49 9 Ω resistance I 0 4 to 20 mA UH AE AE GND 49 9 Ω Figure 2 29 Connection of a 4 wire transmitter 0 ...

Page 127: ...0 mA UH AE AE M Figure 2 30 Connection of a 3 wire transmitter 0 4 to 20 mA with negative polarity to ground I 0 4 to 20 mA UH 49 9 Ω AE AE GND Figure 2 31 Connection of a 3 wire transmitter 0 4 to 20 mA with positive polarity to ground I 4 to 20 mA 49 9 Ω AE AE GND L Figure 2 32 Connection of a 2 wire transmitter 4 to 20 mA supplied from controller s L ...

Page 128: ...rential voltage of 0 2 to 1 V Instrument 1 also has a 0 2 to 1 V common mode voltage that is suppressed in this case Several instruments with a total common mode voltage of up to 10 V can be connected in series As the last instrument s input is connected to ground its input impedance is referred to ground As there will be an increased impedance maximum permissible common mode voltage 10 V the perm...

Page 129: ...ted when wired for 1 V AE AE GND Figure 2 36 Single pin wiring of a non floating voltage supply with positive polarity to ground Figure 2 35 and Figure 2 36 The voltage dip on the ground rail between the voltage source and the input amplifier appears as a measuring error Only use when ground cables are short or choose a circuit configuration as shown in figure 2 37 UH U AE AE GND Figure 2 37 Doubl...

Page 130: ...e polarity is referred to ground Figure 2 37 and Figure 2 38 The voltage dip on the ground rail between the voltage source and the input amplifier appears as a common mode voltage and is suppressed 2 2 5 Wiring of the Interface D Wiring of the interface module 6DR2803 8C RS 232 point to point END END Can be inserted in slot 4 RS 485 Rxd Controller Remote system 4 2 4 3 4 7 4 8 Txd Reference 2 3 5 ...

Page 131: ...85 bus 1000 m SES Remote system instrument 1 instrument 2 to Rxd Txd B Rxd Txd A 9 pin bus plug for round cable C73451 A347 D39 8 Rxd Txd A Note line termination TheRS 485bus mustbeterminatedwith its characte ristic impedance To do this the terminating resistor in the last bus user is switched by plugging the co ding bridge appropriately 8 Rxd Txd A 8 Rxd Txd A 3 Rxd Txd B 3 Rxd Txd B 3 Rxd Txd B ...

Page 132: ...RxD TxD A RxD TxD B Master max number of controllers without Repeater 32 max number of bus users Slave Master 126 6ES7972 6ES7972 Switch ON Figure 2 42 Principle diagram SIPART DR24 via PROFIBUS DP and bus plug to master Note line termination The RS 485 bus must be terminated with a characteristic impedance To do this the switch in the bus connector must be switched ON in the first and last bus us...

Page 133: ...e labelled with the appropriate function of the keys LEDs and dis plays and inserted underneath the foil on the front see also chapter 5 page 169 The measuring point label is changeable To change it open the plexiglass cover with a pointed tool in the center and take out the label The screw becomes visible with which the front module is fixed to the controller see chapter 5 page 169 3 2 Selection ...

Page 134: ...Parameterization Configuring tA1 tA2 tA3 tA4 tA5 tA6 tA7 L13 L1 L2 L4 L3 L5 L6 L7 L9 L8 L10 L11 Enter LED flashes Exit LED flashes dd3L12 Start of configuration key 1 AdAP appears if a controller is defined in FdEF in block h F block h F is positioned in FPoS the control input AV High All unlabelled control and display elements have the function corresponding to the user program Figure 3 2 Control...

Page 135: ... to ap prox 5 s Release tA5 Online parameters see chapter 3 3 1 page 136 tA3 tA2 tA3 tA4 tA1 oFPA tA3 only appears if Cloc defined in FdEF CLPA tA2 Adaptation see chapter 3 3 2 page 138 Parameterization mode online tA3 tA4 tA1 hdEF tA2 tA3 tA4 tA1 Configuring modes tA4 tA1 Offline parameters see chapter 3 3 3 page 145 Clock parameter see chapter 3 3 4 page 148 Define hardware see chapter 3 3 5 pag...

Page 136: ...3 7 page 155 FPos tA2 tA3 tA4 tA1 Position functions see chapter 3 3 8 page 159 APSt tA2 tA3 tA4 tA1 All Preset whole controller to factory setting see chapter 3 3 9 page 162 tA4 tA1 Signal selection see chapter 3 3 10 page 163 tA4 tA1 CAE4 tA2 CAE5 only appears for hdEF AE4 Uni_ or Uni tA3 tA2 only appears for hdEF AE5 Uni_ or Uni Signal selection see chapter 3 3 10 page 163 Figure 3 3 Selection ...

Page 137: ...tal display dd1 The keys tA6 7 serve to adjust the variables roLL SEt ques tion function name and parameter name shown in the digital displays dd2 and dd3 The question and answer cycles the parameter names and the parameter values with a large number range can be adjusted with a fast action in the structuring modes oFPA CLPA hdEF FdEF FCon FPoS To do this first the adjustment direction is selected...

Page 138: ... digital displays and the switchable decadic Pd and linear parameters PL are always accessible The parameters against a gray background are the private parameters of the complex functions and only appear when the functions are defined in FdEF dd1 dd2 dA2 L14 Parameter value dA1 Adjustment parameter value with fast action dark for switch able parameters name of the function for private parameters P...

Page 139: ... 2 Ain1 tin 1 000 to 9984 10 00 128 values s Analog integrator 1 integrating time tr oFF 1 000 to 9984 oFF 128 values Octave s follow up time ramp Lia 2 199 9 to 199 9 5 0 Octave output limit start Ain4 LiE 2 199 9 to 199 9 105 0 0 1 4 output limit end bin1 tin ProG 1 to 9984 ProG 128 values s Digital integrator 1 integrating time tr oFF 1 000 to 9984 oFF 128 values Octave s follow up time ramp Li...

Page 140: ...llers blocks h F The Enter function into the parameterization mode AdAP can only be used if the controller selected for adaptation is in manual mode In the parameterization mode AdAP the SIPART DR24 acts online on the process but the cor responding controller is in manual mode The necessary process displays can be provided during adaptation by appropriate connection with the controller output AL a...

Page 141: ...be aborted manu ally or automatically by the error monitor Manual abortion can be activated in the event of danger by pressing the Exit key tA1 It then returns to the selection mode after AdAP From there you can return to the process operation mode by pressing the Exit key tA1 again The controller is in manual mode and the manual manipulated variable can be adjusted if wired appropriately Automati...

Page 142: ... the Exit key tA1 When controlling the parameters with the appropriate control inputs of the controllers it is not recommendable to transfer the new parameters directly because the function generators follow ing the controlling variable need to be set accordingly In this case the new parameters must be noted in pairs to the controlling variable to set the function transmitter accordingly The contr...

Page 143: ...ol loop tA tE and tY must be set in the S controller Aborted adaptation Adaptation LED L3 off 2 Repeat adaptation Old parameters o are retained Old parameters o are overwritten by new parameters n cP o AH n Pi or Pid Switch controller to automatic mode old parameters o are effective Adaptation after process operation tU oFF 0 1 to 24 h dPv nEG PoS dY 0 5 to 90 During adaptation Adaptation LED L3 f...

Page 144: ...to 8 xx parameter name All unnamed control and display elements have the connected function dd1 dd2 dA2 L14 dA1 tA1 tA2 tA3 tA4 tA5 tA6 tA7 L13 L1 L2 L4 L3 L5 L6 L7 L9 L8 L10 L11 dd3 L12 Figure 3 6 Control and display elements before and after adaptation in the parameterization mode AdAP dd1 dd2 dA2 L14 dA1 tA1 tA2 tA3 tA4 tA5 tA6 tA7 L13 L1 L2 L4 L3 L5 L6 L7 L9 L8 L10 L11 dd3 L12 During adaptatio...

Page 145: ...ctive line transient recovery time t95 12 h too x after 50 tU still within starting band SMAL tU too short y step too small ALL step response in wrong direction within PASS 30 tU Change active direction of the controller control loop undershoot all pass loop all pass loops not defined among loop models Y y outside the measuring span of 0 to 100 oFL no after expiry of Ty the y step has not been dY ...

Page 146: ...t 1 AdAP Start of adaptation 1 not adjustable at Tu oFF the monitoring period is 24 hrs Post adaptation dd3 dd1 Setting display range dd2 Factory setting Resolu tion Dimen sion Parameter meaning Comments vv o 0 100 10 00 Pi or Pid 5 000 128 values per octave 1 previous derivative action gain at Tv oFF Tv oFF vv n 5 000 0 100 10 00 Pid 128 values per octave 1 new derivative action gain for PID cont...

Page 147: ...ate parameters of the complex functions and the signal range of the analog display dA2 as well as the private parameters of the SES They only appear if the complex functions are defined in FdEF and selected in hdEF dA2 or the SES was answered with YES dd1 dd2 dA2 L14 Parameter value dA1 Adjustment ofparameter valuewith fastaction at SEt without function in roLL Dark for switch able parameters Name...

Page 148: ...100 0 _ _ _ 0 0 100 0 1 digit 1 digit Decimal point Digital display 1 Input 1 Start of scale Full scale Decimal point Digital display 1 Input 2 Start of scale Full scale Display range dd2 3 dd2 4 dP dA dE dP dA dE _ to _ _ _ _ 1999 to 19999 1999 to 19999 _ to _ _ _ _ 1999 to 19999 1999 to 19999 _ _ _ 0 0 100 0 _ _ _ 0 0 100 0 1 digit 1 digit Decimal point Digital display 1 Input 3 Start of scale F...

Page 149: ... 3 linear 80 100 100 0 100 10 10 0 Function transmitter 1 parabola vertex at 10 FUP1 0 0 0 0 10 10 0 10 20 20 0 20 FUP2 30 30 0 30 40 40 0 Function transmitter 2 parabola 40 50 199 9 to 199 9 50 0 0 1 50 60 60 0 60 70 70 0 70 80 80 0 80 90 90 0 90 100 100 0 100 110 110 0 110 MUP1 StP 2 to 8 8 1 Multiplexer 1 Number of switching MUP2 StP 2 to 8 8 1 p 2 Number of switching steps SES 2 bdr 300 600 12...

Page 150: ...ion per interval in the respective program CLA 1 2 amplitude of the analog outputs at the start end interval and CLb1 to 8 status of the digital outputs in the interval dd1 dd2 dA2 L14 Parameter value dA1 High speed adjustment of parameter value at SEt without function in roLL Parameter name Interval number flashing tA1 tA2 tA3 tA4 tA5 tA6 tA7 dd3 L12 L13 L1 L2 L4 L3 L5 L6 L7 L9 L8 L10 L11 Exit LE...

Page 151: ... 23 59 o a pro grams xx 8 23 59 grams Duration per interval in the 8th program CLA1 00 1 199 9 to 199 9 Analog output 1 Amplit 1st interval start in the 1st 01 1 199 9 nop 1st interval end program 1 0 0 0 1 xx 1 Amplit last interv end 00 8 Analog output 2 Amplit 1st interval start in the 8th 01 8 1st interval end 8th pro gram 1 gram CLA2 xx 8 0 0 0 1 Amplit last interv end CLb1 01 1 Low or High Lo...

Page 152: ... the configuring modes oFPA and FCon like FdEF The setting becomes valid when switching to the next question or returning to the configuring preselection level after hdEF High speed adjustment of hardware function Hardware selection Answer Striped pattern ID offline Hardware function Question PS parameterization configuring dd1 dd2 dA2 L14 dA1 tA1 tA2 tA3 tA4 tA5 tA6 tA7 L13 L1 L2 L4 L3 L5 L6 L7 L...

Page 153: ...inputs 0 mA 4 mA AEFr 50 H or 60 H 50 H Analog inputs mains frequency suppression bAtt bAU no or YES no or YES YES no Battery backup RAM restart conditions switchover of digital output dA L dA2 or L14 dA2 Display selection analog display or LED dPon no or YES no Flashing of dd1 to dd3 at Power on nAME o1 to 254 0 Name ID of user program memory oP5 oP6 no 4 bA 5 bE 2rEL 1 AA 3 AE 3 AA no Options in...

Page 154: ...f the other configuring modes AdAP FCon FPoS oFPA and CLPA and the scope of the parameterization mode onPA A distinction is made between basic functions and complex functions in the definition D Basic functions 109 arithmetic blocks b01 F to bh9 F with a max 3 inputs and one output are available for assignment with the 32 basic functions The basic functions can be used as often as you like and are...

Page 155: ... d01 F d04 F h01 F h04 F Exit LED flashes PS Parameterization configuring Answer functions ndEF AbS tiME at b F AFi1 dti2 at c F CLoc Cnt1 at d0 F Ccn1 CSi4 at h0 F Striped pattern ID offline High speed adjustment question All unnamed keys have no function all unnamed LEDs and indicators are dark dd1 dd2 dA2 L14 dA1 tA1 tA2 tA3 tA4 tA5 tA6 tA7 L13 L1 L2 L4 L3 L5 L6 L7 L9 L8 L10 L11 dd3 L12 Exit ke...

Page 156: ... AbS Add AMEM AMPL And ASo bSo CoMP CoUn dEbA dFF diF div Eor Filt LG LiMi LinE Ln MAME MASE MIME MISE MULt nAnd nor or Pot root SUb tFF tiME c01 F c09 F c10 F c19 F c20 F c29 F c30 F c33 F ndEF AFi1 AFi2 Ain1 Ain4 bin1 bin6 CPt1 CPt2 dti1 dti2 FUL1 FUL2 FUL3 FUP1 FUP2 SPr1 Spr8 PUM1 PUM4 Question Arithmetic blocks dd2 Answer functions dd1 d01 F d02 F d03 F d04 F ndEF CLoc MUP1 MUP2 Cnt1 h01 F h02...

Page 157: ...h3 3A Δy are permanently assigned to the question positions bA3 1 bA3 2 and bA4 1 bA4 2 adjustment is not possible If the controllers CSE or CSi were assigned to the arithmetic blocks h04 F in FdEF the out puts of the S controllers h4 2A Δy or h4 3A Δy are permanently assigned to the question positions bA1 1 bA1 2 and bA2 1 bA2 2 adjustment is not possible The data sinks and sources of the arithme...

Page 158: ...nate the connection with data sinks identified by ncon However it is advisable to add the missing connections because the desired functions cannot run with undefined inputs See chapter 1 5 6 page 38 Error message for details High speed adjust ment question ncon b01 A Striped pattern ID offline dd1 dd2 dA2 L14 dA1 tA1 tA2 tA3 tA4 tA5 tA6 tA7 L13 L1 L2 L4 L3 L5 L6 L7 L9 L8 L10 L11 dd3 L12 tA7 6 tACt...

Page 159: ...9 1 c09 2 c09 3 c09 4 c10 1 c10 2 c10 3 c10 4 c33 1 c33 2 c33 3 c33 4 d1 01 d1 12 d2 01 d2 12 d3 01 d3 12 d4 01 d4 12 Arithmetic blocks h1 01 h1 18 h2 01 h2 18 h3 01 h3 18 h4 01 h4 18 Output range High speed steps omitted if not assigned in hdEF Question and answer positions of the arithmetic blocks only appear if functions have been assigned to the arithmetic blocks in FdEF Only analog or digital...

Page 160: ... 1A d4 14 h1 1A h1 4A h2 1A h4 4A Arithmetic blocks analog digital Input and output range AA1 3 AA2 3 AA3 3 AA4 3 AE1A AE11 PD01 PD40 PL01 PL40 SA1 3 S16 3 1 000 0 500 0 200 0 100 0 050 0 020 0 010 0 005 0 000 0 001 0 002 0 005 0 010 0 020 0 050 0 100 0 200 0 500 1 000 1 050 1 100 1 050 1 100 2 718 analog digital High speed steps Question and answer positions of the arithmetic blocks only appear i...

Page 161: ... arithmetic blocks stays the same The gap is closed automatically by shift ing together auto delete Overwriting the arithmetic blocks with another function The time positioning remains the same Existing positioning sequences can be corrected with inSt dElt and nPos in the answer cycle D Function inSt insert To insert a not yet positioned function in an existing positioning sequence Set the positio...

Page 162: ... corrected the user program is only processed up to the first position number identified by nPoS In this way it is possible to test longer programs in sections Displays and LEDs may have to be wired with the outputs of the last processed function blocks Striped pattern ID offline High speed adjustment of answer in SEt without function in roLL Enter key inSt or dELt function run Enter LED flashes a...

Page 163: ...09 n010 n019 n020 n029 n030 n099 n100 n109 n170 n175 nPoS b01 F b09 F b10 F b19 F bh0 F bh9 F c01 F c09 F c10 F c33 F d01 F d04 F h01 F h04 F dELt1 inSt 2 Answer Arithmetic block dd1 1 delete only effective with Enter key 2 insert only effective with Enter key High speed steps Answer cycle Arithmetic blocks marked by ndEF in FdEF do not appear Table 3 9 Question answer cycle in the configuring mod...

Page 164: ...it LED flashes All unnamed keys have no function all unnamed LEDs and displays dark Exit key return to configuring preselection level after APSt YES APSt Figure 3 14 Control and display elements in the configuring mode APSt No APSt appears after jumping to the configuring mode APSt with the Enter key Set YES with tA2 and press the Enter key tA4 until the configuring preselection mode with hdEF app...

Page 165: ...nt PT100 4 wire PT100 3 wire PT100 2 wire Resistor 600 Ω Resistor 2 8 kΩ Mv unit Temperature unit _C _F _AbS Degrees Celsius Degrees Fahrenheit Degrees Kelvin _C tc Thermocouple type L J H S b r E n t U Lin Type L J K S B R E N T U Any type without li nearization L SEnS tc in tc EH tb 1 Temperature refe rence point 0 0 400 0 50 0 _C _F _AbS SEnS tc EH Mr Line resistance 0 00 100 00 10 00 ohms SEnS...

Page 166: ... MA ME 175 _C D CA CE fine adjustment Call parameter CA Set signal at the low end of the range correct the display with CA if necessary Call parameter CE Set signal at the top end of the range correct the display with CE if necessary 3 3 10 2 Measuring Range for U I SEnS Mv D MA ME range The setting is made in mV 175 mV to 175 mV The input signal types U and I are set to range 0 20 to 100 mV in th...

Page 167: ...le type D tb external reference point temperature Set the external reference point temperature with tb Specify temperature unit with unit Attention tb has no effect at tc Lin D MA ME range Call parameters MA ME set range start and end according to temperature unit tc D CA CE fine adjustment Call parameter CA Set signal at the low end of the range correct the display with CA if necessary Call param...

Page 168: ...e unit with Unit D CA CE fine adjustment Call parameter CA Set signal at the low end of the range correct the display with CA if necessary Call parameter CE Set signal at the top end of the range correct the display with CE if necessary 3 3 10 7 Measuring Range for Resistance Transmitter SEnS r _ for R 600 Ω SEnS r for R 2 8 kΩ Path 1 The start and end values of the R potentiometer are known Call ...

Page 169: ...ommissioning We recommend you to proceed section by sec tion for testing a configured user program This can be achieved by nPoS gaps in the position ing sequence see chapter 3 3 8 page 159 Displays or analog outputs or LEDs or digital out puts must then be connected in the meantime at the respective end of the section The necessary measuring results can also be achieved by connecting switching fun...

Page 170: ...4 Commissioning 4 2 Test Manual 168 SIPART DR24 6DR2410 C79000 G7476 C153 03 ...

Page 171: ...ower supplied ATTENTION All modules contain components which are vulnerable to static Observe the usual safety precautions Use yhold modul to maintain the manipulated variable signal on K controllers see chapter 1 4 2 page 12 Final control elements on S controllers remain in their last position WARNING The power supply unit and the interface relay may only be changed when the power supply has been...

Page 172: ...crew for the front module 2 Label underneath the front foil customer foil 1 2 Figure 5 1 Front module with rating plate and cover removed 1 Fixing screw 2 Seal 3 Front panel 4 Front board 5 Main board 6 Ribbon cable 7 Power supply unit 8 Connection plate 1 2 3 4 8 7 6 5 Figure 5 2 Controller with front module open ...

Page 173: ...all in reverse order Make sure the seal is positioned perfectly D Replacing the label Pull out the label from beneath the front plate with a pair of tweezers remove the transpar ent foil first if necessary It has a white background on the labelable sections The surface is suitable for printing with a laser printer D Replacing the main board and option module Pull out the plug terminal Release the ...

Page 174: ...tor contact spring 2 Fixing screws for the power supply unit 3 Plated Phillips screws for fixing the power supply circuit board in the housing 4 Power supply unit 5 Blanking plate 6 Plastic housing 7 Front module 1 2 3 2 3 2 7 2 6 3 5 4 Figure 5 3 Fixing the power supply unit D LED test and software state cycle time If the Shift key tA5 is pressed for about 10s after 5 s PS appears flashing on dd3...

Page 175: ...3000 C11 C73451 A3001 C8 C73451 A3001 C25 C73451 A3000 B20 3 3 1 3 2 3 3 3 4 3 5 4 Figure 5 3 4 Figure 5 3 2 Figure 5 3 Power supply unit Power supply unit 24 V DC complete Power supply unit 115 230 V AC complete Mains plug 3 pin plug for 115 230 V AC IEC 320 V DIN 49457A Special 2 pin plug for 24 V UC Set screw M4 without mains plug and fixing screws C73451 A3001 B105 C73451 A3001 B104 C73334 Z34...

Page 176: ...79000 G7476 C153 03 D Ordering information The order must contain Quantity Order number Description For safety reasons we recommend that you also specify the instrument type in your order D Ordering example 2 units W73078 B1001 A714 14 pin plug main circuit board DR24 ...

Page 177: ...module with 5 BE 24 V 6DR2801 8C Digital output module with 2 BA relays UC 35 V 6DR2801 8D Digital output module with 4 BA 24 V and 2 BE 6DR2801 8E Analog output module with 1 AA yHOLD 6DR2802 8A Analog output module with 3 AA and 3 BE 6DR2802 8B Interface relay module with 2 relays AC 250 V 6DR2804 8B Interface relay module with 4 relays AC 250 V 6DR2804 8A Interface module for V 28 point to poin...

Page 178: ...6 Ordering Data Manual 176 SIPART DR24 6DR2410 C79000 G7476 C153 03 ...

Page 179: ...lection with switchover possibility after set value K y max x1 x2 V K max K AE1 0 to 100 0 to 20 mA AE2 0 to 100 0 to 20 mA Analog switch Switch Set value 80 0 to 100 Display y 0 to 100 4 to 20 mA Interfaces of the SIPART DR24 to the process 2 analog inputs AE1 0 to 20 mA AE2 0 to 20 mA 1 analog output AA y 4 to 20 mA Equipment required Standard SIPART DR24 controller ...

Page 180: ...1 2 dA1 2 dA2 2 dd2 2 tA7 2 dd1 3 dA1 3 dA2 3 dd2 3 tA7 3 dd1 4 dA1 4 dA2 4 dd2 4 tA7 4 L1 1 L1 2 tA1 1 tA1 2 L2 1 L2 2 L3 1 L3 2 tA2 1 tA2 2 L4 1 L4 2 L5 1 L5 2 tA3 1 tA3 2 L6 1 L6 2 L7 1 L7 2 tA4 1 tA4 2 L10 1 L10 2 L11 1 L11 2 tA5 1 tA5 2 L12 1 L12 2 L13 1 L13 2 L8 1 L8 2 L9 1 L9 2 tA6 1 tA6 2 dd3 1 dd3 2 D Front assignment Output y Set value Switch FV sel L1 L2 L3 L6 L4 L5 L8 L9 L10 L11 ...

Page 181: ...Lo Lo gn dr onPA dA dE dP oFPA D Parameterization and configuring lists other variables in factory setting Question cycle dd2 Answer cycle dd1 AA1 AE1 AE2 AEFr nAME 4 MA 0 MA 0 MA 50 H 1 hdEF Question cycle dd2 Answer cycle dd1 b01 F b02 F MASE ASo FdEF b01 1 b01 2 b01 3 b02 1 b02 2 b02 3 AA1 1 dd1 1 L01 1 AE1A AE2A 0 000 b01 A PL01 tA1 3 b02 A b02 A tA1 3 FCon Question cycle dd2 Answer cycle dd1 ...

Page 182: ...e control and display unit K1 0 2 K2 0 5 The result A is to be expressed as a calculated value across its entire range The equation gives 3 8 A 0 4 E 0 to 10 V 1 0 to 1 arithmetic value E 0 to 10 V 2 0 to 2 arithmetic value 0 5 to 1 5 S2 S1 0 4 to 3 8 0 to 20 mA K2 K1 0 5 0 2 0 5 to 1 5 A 0 5 S 1 5 0 5 S 1 5 Interfaces of the multi function unit to the process 2 analog inputs AE E1 0 to 10 V E2 0 ...

Page 183: ...A7 2 dd1 3 dA1 3 dA2 3 dd2 3 tA7 3 dd1 4 dA1 4 dA2 4 dd2 4 tA7 4 L1 1 L1 2 tA1 1 tA1 2 L2 1 L2 2 L3 1 L3 2 tA2 1 tA2 2 L4 1 L4 2 L5 1 L5 2 tA3 1 tA3 2 L6 1 L6 2 L7 1 L7 2 tA4 1 tA4 2 L10 1 L10 2 L11 1 L11 2 tA5 1 tA5 2 L12 1 L12 2 L13 1 L13 2 L8 1 L8 2 L9 1 L9 2 tA6 1 tA6 2 dd3 1 dd3 2 D Front assignment Output A L1 L2 L3 L6 L7 L4 L5 L8 L9 L10 L11 Variable S2 Variable S1 Variable S2 Display dd1 S1...

Page 184: ...A6 1 tA7 1 ΔS2 S2 ΔS2 0 500 FCon K2 b03 F Add n005 0 000 LinE n008 2 00 PL03 0 294 PL01 0 118 PL02 AE2 AE2A 1 22 Hi tA5 3 tA5 5 tA5 Q Q A 1 2 3 dd3 dd1 A b05 F 1 2 3 MuLt n006 x b04 F SUb n007 0 000 A 1 2 3 b06 F A 1 2 3 S2 S1 A or S2 AA1 1 Output A 0 to 20 mA to dd1 S2 Output adaptation Display switchover dd3 1 dd3 2 dd3 3 dd3 4 dd3 U dd3 M dd3 dd1 1 dd1 2 dd1 3 dd1 4 dd1 U dd1 M dd1 gn 0000 000 ...

Page 185: ...A PL02 tA2 1 tA3 1 tA6 1 tA7 1 b06 A b04 A c02 A tA5 3 c01 A c02 A tA5 3 FCon n001 n002 n003 n004 n005 n006 n007 n008 c01 F c02 F b01 F b02 F b03 F b05 F b04 F b06 F FPos dd2 dd1 1 dd1 2 dd2 1 dd3 1 dP dA dE dP dA dE dP dA dE dP dA dE oFPA Answer cycle _ _ 0 00 1 00 _ 0 000 1 000 _ 0 000 1 000 _ _ 0 0 1 0 dd3 Question cycle dd2 dd1 1 dd1 2 dd2 1 dd3 1 PL01 PL02 PL03 bin 1 bin 2 dr dr dr dr tin tr ...

Page 186: ...on Display switchover during adaptation w xd The following should be displayed x w 0 to 100 y 0 to 100 xd 50 to 50 w x 4 to 20 mA y x during adaptation d w Automatic mode y 4 to 20 mA Manual Automatic mode Manual mode y x H Interfaces of the multi function unit to the process 1 analog input AE x 4 to 20 mA 1 analog output AA y 4 to 20 mA Equipment required Standard SIPART DR24 controller ...

Page 187: ... 2 dA2 2 dd2 2 tA7 2 dd1 3 dA1 3 dA2 3 dd2 3 tA7 3 dd1 4 dA1 4 dA2 4 dd2 4 tA7 4 L1 1 L1 2 tA1 1 tA1 2 L2 1 L2 2 L3 1 L3 2 tA2 1 tA2 2 L4 1 L4 2 L5 1 L5 2 tA3 1 tA3 2 L6 1 L6 2 L7 1 L7 2 tA4 1 tA4 2 L10 1 L10 2 L11 1 L11 2 tA5 1 tA5 2 L12 1 L12 2 L13 1 L13 2 L8 1 L8 2 L9 1 L9 2 tA6 1 tA6 2 dd3 1 dd3 2 D Front assignment w L1 L2 L3 L6 L7 L4 L5 L8 L9 L10 L11 xd at AdAP w x Δy y Manual Manual AdAP Δw...

Page 188: ... 20 AE1A x x x w 2 3 4 1 U N LiA LiE tin tr A t Δ Δ N A c01 F n001 bin1 0 000 Lo w Control difference 1 000 norm rev Δy Δy y w x AA1 1 Output y 4 to 20 mA Displays y w xd x w x L08 1 L08 2 L08 3 L08 3 L08 4 L08 M Lo Lo Lo Lo Lo L03 1 L03 2 L03 3 L03 4 L03 U L03 M Lo Lo Lo Lo Lo dd3 1 dd3 2 dd3 3 dd3 4 dd3 U dd3 M dd3 dd1 1 dd1 2 dd1 3 dd1 4 dd1 U dd1 M dd1 gn 0000 000 ye dd2 1 dd2 2 dd2 3 dd2 4 dd...

Page 189: ... AE1A ncon Lo h1 3A ncon Lo FCon n001 n002 n003 c01 F b01 F h01 F FPos dd2 dA1 1 dA2 1 dd1 1 dd1 2 dd2 1 dd3 1 dA dE dA dE dP dA dE dP dA dE dP dA dE dP dA dE 0 0 100 0 0 0 100 0 _ _ _ 0 0 100 0 _ _ _ 0 0 100 0 _ _ _ 0 0 100 0 _ _ _ 0 100 dd3 Question cycle dd1 dd2 dd1 1 dd1 2 dd2 1 dd3 1 bin1 Ccn1 dr dr dr dr tin tr LiA LiE CP tn tv vv AH yo YA YE ty Online parameter Answer cycle 1 1 1 1 ProG1 oF...

Page 190: ...he multi function unit to the process See example 3 additional 2 digital outputs BA Equipment required Standard SIPART DR24 controller Front assignment see example 3 Cooling Complex functions SPr2 and PUM2 Section y SPE 0 to SPA cooling Δy Period tM from 0 1 to 1000 s Minimum pulse length tAE Heating Complex functions SPr1 and PUM1 Section y SPA to SPE 100 heating Δy Period tM from 0 1 to 1000 s M...

Page 191: ... controller is adapted to the different line amplifi cation of the heating and cooling channel with the parameters SPA SPE The controller is adapted to the final control elements with the parameters tAE tM See example 3 for complete K controller Ccn1 h01 F cP tn tV 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 1A 2A 3A Av Adaptation Yz XdP XdD xdI K controller kp Tn Tv AH YA YE x Y P H Δy Δy ...

Page 192: ...c03 1 c04 1 c05 1 bA1 1 ba2 1 h1 3A h1 3A c02 A c03 A c04 A c05 A FCon n002 n003 n004 n005 c02 F c03 F c04 F c05 F FPos PUM1 PUM1 PUM2 PUM2 SPr1 SPr1 SPr2 SPr2 tAE tM tAE tM SPA SPE SPA SPE Online parameter 20 1 400 100 40 100 35 0 Question cycle dd2 Answer cycle dd1 nAME 4 hdEF Question cycle dd2 Answer cycle dd1 Question cycle dd2 Answer cycle dd1 dd2 dd3 Question cycle dd1 Answer cycle Question...

Page 193: ... 5 D Problem The operating panel should be switched in four modes with the key tA5 The active opera ting mode is displayed by the diodes L4 L5 L6 and L7 At the same time the active opera ting mode is shown on the display dd3 The following control and display elements are to be switched Displays dA1 dd1 Keys tA2 tA3 Four internal setpoints are set by the keys tA2 tA3 which are displayed on dA1 dd1 ...

Page 194: ...tA2 2 L4 1 L4 2 L5 1 L5 2 L6 1 L6 2 L7 1 L7 2 tA4 1 tA4 2 L10 1 L10 2 L11 1 L11 2 tA5 1 tA5 2 L12 1 L12 2 L13 1 L13 2 L8 1 L8 2 L9 1 L9 2 tA6 1 tA6 2 dd3 1 dd3 2 D Front assignment Setpoint w1 L1 L2 L3 L6 L7 L4 L5 L8 L9 L10 L11 Setpoint w2 Setpoint w3 Setpoint w4 Setpoint w1 Setpoint w2 Setpoint w3 Setpoint w4 Setpoint Δw1 Setpoint Δw2 Mode 1 active Mode 2 active Mode 3 active Mode 4 active Switch...

Page 195: ...in tr A t Δ Δ N A c02 F bin2 n004 2 3 4 1 U N Lo 0 000 LiA LiE tin tr A t Δ Δ N A c03 F bin3 2 3 4 1 U N Lo 0 000 LiA LiE tin tr A t Δ Δ N A c04 F bin4 dA2 1 dA2 2 dA2 3 dA2 4 dA2 U dA2 M dA2 gn dA dE oFPA dA L hdEF dd3 1 dd3 2 dd3 3 dd3 4 dd3 U dd3 M dd3 000 ye dr onPA dA dE dP oFPA dd1 1 dd1 2 dd1 3 dd1 4 dd1 U dd1 M dd1 gn dr onPA dA dE dP oFPA 0000 L04 1 L04 2 L04 3 L04 4 L04 U L04 M L04 Lo Lo...

Page 196: ...04 A d1 6A d1 5A c01 A c02 A c03 A c04 A d1 6A d1 5A d1 7A FCon n001 n002 n003 n004 n005 n006 n007 b01 F b02 F d01 F c01 F c02 F c03 F c04 F FPos dA2 1 dA2 1 dA2 2 dA2 2 dA2 3 dA2 3 dA2 4 dA2 4 dd1 1 dd1 1 dd1 1 dd1 2 dd1 2 dd1 2 dd1 3 dd1 3 dd1 3 dd1 4 dd1 4 dd1 4 dd3 1 dd3 1 dd3 1 Cnt1 dA dE dA dE dA dE dA dE dP dA dE dP dA dE dP dA dE dP dA dE dP dA dE StP Offline parameters 0 0 100 0 0 100 0 0...

Page 197: ...ertors e g 0 4 20 mA Determine the external load of the SIPART DR24 by BA and L supplied instruments if greater than allowed provide external power supply or supply additional instruments from remote source D Define front panel assignment Display dA2 as analog display or L14 0 to 14 9 Displays variables measuring ranges signal ranges display ranges Hi Lo significance Switched variable pushbutton a...

Page 198: ...convertors Reset user program memory to factory setting APSt Configuring and parameterization Check configured and parameterized functions against specification D Collate and correct program documentation Programs users measuring point numbers Task definition SIPART DR24 version order number option modules Connection diagram Front assignment and labeling Wiring diagram Configuring lists Parameteri...

Page 199: ...Manual 8 Programming Aids SIPART DR24 6DR2410 C79000 G7476 C153 03 197 ...

Page 200: ...d1 2 dA1 2 dA2 2 dd2 2 tA7 2 dd1 3 dA1 3 dA2 3 dd2 3 tA7 3 dd1 4 dA1 4 dA2 4 dd2 4 tA7 4 L1 1 L1 2 tA1 1 tA1 2 L2 1 L2 2 L3 1 L3 2 tA2 1 tA2 2 L4 1 L4 2 L5 1 L5 2 tA3 1 tA3 2 L6 1 L6 2 L7 1 L7 2 tA4 1 tA4 2 L10 1 L10 2 L11 1 L11 2 tA5 1 tA5 2 L12 1 L12 2 L13 1 L13 2 L8 1 L8 2 L9 1 L9 2 tA6 1 tA6 2 dd3 1 dd3 2 D Front assignment L1 L2 L3 L6 L7 L4 L5 L8 L9 L10 L11 ...

Page 201: ...153 03 199 D Front assignment continued L1 3 L1 4 L2 3 L2 4 L3 3 L3 4 L4 3 L4 4 L5 3 L5 4 L6 3 L6 4 L7 3 L7 4 L10 3 L10 4 L11 3 L11 4 L12 3 L12 4 L13 3 L13 4 L8 3 L8 4 L9 3 L9 4 dd3 3 dd3 4 tA1 3 tA1 4 tA2 3 tA2 4 tA3 3 tA3 4 tA4 3 tA4 4 tA5 3 tA5 4 tA6 3 tA5 4 ...

Page 202: ...8 Programming Aids Manual 200 SIPART DR24 6DR2410 C79000 G7476 C153 03 ...

Page 203: ... Hi Q Q Hi Q Q tA 6 tA 4 tA 2 Hi Q Q tA 6 tA 4 tA 2 tA5 E tA5 C Hi Q Q Hi Q Q tA E tA C tA A Hi Q Q tA E tA C tA A tA5 F tA5 d Hi Q Q Hi Q Q tA F tA d tA b Hi Q Q tA F tA d tA b SA 1 Un SA 2 SES N 1 SA 3 SA 1 Un SA 2 SES N 1 SA 1 Un SA 2 SES N 1 SA 3 SA 3 AE AE AE AE AE AE AE AE AE AE bE bE bE bE bE bE bE bE bE bE SbE SbE SbE SbE SbE Pd Pd Pd Pd Pd PL PL PL PL PL AE tACt AdAP nPAr rES1 AE tACt AdA...

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Page 205: ...000 rd dd3 1 dd3 2 dd3 3 dd3 4 dd3 U dd3 M dd3 000 ye dA2 1 dA2 2 dA2 3 dA2 4 dA2 U dA2 M dA2 gn dA1 1 dA1 2 dA1 3 dA1 4 dA1 U dA1 M dA1 rd L 1 L 2 L 3 L 4 L U L M L 1 L 2 L 3 L 4 L U L M L 1 L 2 L 3 L 4 L U L M L 1 L 2 L 3 L 4 L U L M L 1 L 2 L 3 L 4 L U L M L 1 L 2 L 3 L 4 L U L M L 1 L 2 L 3 L 4 L U L M L 1 L 2 L 3 L 4 L U L M L 1 L 2 L 3 L 4 L U L M L14 L14 L14 L14 L14 L 1 L 2 L 3 L 4 L U L M ...

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Page 207: ... b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n A b F 1 2 3 n ...

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Page 209: ...a A b F 1 2 n dEbA Q D C R A b F 1 2 3 n dFF x A b F 1 2 3 n diF E1 E2 A b F 1 2 3 n div 1 A b F 1 2 n Eor x A b F 1 2 3 n FiLt lg n A 1 b F LG A b F 1 2 3 n LiMi E1 A A b F 1 2 3 n LinE ln n A 1 b F Ln max R A b F 1 2 n MAME max A b F 1 2 3 n MASE min R A b F 1 2 n MIME min A b F 1 2 3 n MiSE x A b F 1 2 3 n MuLt A b F 1 2 3 n nAnd 1 A b F 1 2 3 n nor 1 A b F 1 2 3 n or E1 E2E3 A b F 1 2 3 Pot E1...

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Page 211: ...IPART DR24 B B A E2 E3 UN E Autom tF A UN E N LiA LiE tin tr A LiA LiE tin tr A t t t Δ Δ N A x A E1 E2 E3 td E A E A td ΔP f E2 E3 B X A E A E E A E E t A A c F 1 n AFi_ A b F 2 3 n Ain_ 1 A c F 1 n FUL_ A c F 1 n FUP_ A c F 1 n SPr_ A c F 1 n PUM_ A c F 1 n bin_ A c F 1 n CPt_ 2 3 A c F n dti_ 2 3 1 2 3 4 ...

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Page 213: ...StP1 2 3 4 5 6 7 8 Time from start Time in interval Interval Clock stop Start Stop Reset Fast Preselec v SES Pr 2 3 4 5 5 7 Preselec Pr 8 A2 A1 1 8 Reset 01 02 03 04 05 06 07 08 09 10 11 12 CLoc D A 1A 2A 3A 4A 5A 6A 7A 8A 9A 10 A MUP StP d0_ F n d0_ F n Reset 1 4 Cnt 1 1A 2A 3A 4A StP D A StP1 2 3 4 5A 6A 7A 2 d_ F n 01 02 03 04 05 06 07 08 09 10 ...

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Page 215: ...ntrol YR N Yn 100 0 S controller external kp Tn Tv AH tY tA tE 4A n 01 02 03 04 05 06 08 09 10 11 12 13 14 15 16 Δy Δy CSi_ h0_ F 1A 2A 3A Av Adaptation Yz XdP XdD xdI S controller internal kp Tn Tv AH tY tA tE x YR H Δy Δy 100 0 AL Parameter control yBL yBL SG1 SG2 SG3 YR cP tn tV n Ccn_ h0_ F cP tn tV 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 1A 2A 3A Av Adaptation Yz XdP XdD xdI K cont...

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Page 217: ...72 F And ASo b07 F b40 F b73 F ASo bSO b08 F b41 F b74 F CoMP CoUn b09 F b42 F b75 F CoUn dEbA b10 F b43 F b76 F dEbA dFF b11 F b44 F b77 F dFF diF b12 F b45 F b78 F diF div b13 F b46 F b79 F Eor FiLt b14 F b47 F b80 F FiLt LG b15 F b48 F b81 F LG LiMi b16 F b49 F b82 F LiMi LinE b17 F b50 F b83 F LinE LN b18 F b51 F b84 F MAME MASE b19 F b52 F b85 F MASE MiME b20 F b53 F b86 F MiME MiSE b21 F b54...

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Page 219: ...d2 Answer dd1 Answer cycle dd1 Arithmetic block Basic function Arithmetic block Basic function Arithmetic block Basic function bh0 F ndEF bh1 F AbS bh2 F Add AMEM bh3 F AMEM AMPL bh4 F AMPL And bh5 F And ASo bh6 F ASo bSO bh7 F CoMP CoUn bh8 F CoUn dEbA bh9 F dEbA dFF dFF diF diF div Eor FiLt FiLt LG LG LiMi LiMi LinE LinE LN MAME MASE MASE MiME MiME MiSE MiSE MULt nAnd nor or or Pot Pot root root...

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Page 221: ...F Cnt1 c04 F Ani1 d04 F MUP1 c05 F Ani2 MUP2 c06 F Ani3 c07 F Ani4 c08 F bin1 bi 2 h01 F ndEF c09 F bin2 bin3 h02 F Ccn1 c10 F bin3 bin4 h03 F Ccn2 c11 F bin4 bin5 h04 F Ccn3 c12 F bin5 bin6 Ccn4 c13 F bin6 CPt1 CSE1 c14 F CPt1 CPt2 CSE2 CS c15 F CPt2 dti1 CSE3 CSE4 c16 F dti1 dti2 CSE4 CSi1 C17 F dti2 FUL1 CSi1 CSi2 c18 F FUL1 FUL2 CSi2 CSi3 C19 F FUL2 FUP1 CSi3 CSi4 C20 F FUP1 FUP2 CSi4 C21 F FU...

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Page 223: ...AA1 dA L dA2 L14 AA2 dPon no YES AA3 nAME 0 to 254 AA4 OP5 no 4bA 5bE 2rEL 1AA 3AE AA5 0MA 4MA 2rEL 1AA 3AE 3AA AA6 OP6 no 4bA 5bE AA7 2rEL 1AA 3AE 3AA AA8 3AE 3AA AA9 SES no YES AAU no YES tA1 U AE1 tA2 U AE2 no 0MA 4MA tA3 U AE3 tA4 U no YES Four AE4 no 0MA 4MA tA5 U no YES Four AE5 Uni_ Uni tA6 U AE6 tA7U AE7 AE8 0MA 4MA AE9 0MA 4MA AE10 AE11 AEFr 50Hz 60Hz bAtt 50Hz 60Hz YES no bAU YES no 1 Po...

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Page 225: ... 3 Pd01 bE01 tA7 1 tA7 2 b06 1 b19 1 b32 1 tA7 2 Pd40 bE14 tA7 3 b06 2 b19 2 b32 2 Pd40 bE14 tA7 3 PL01 Hi tA7 4 L tA7 5 b06 3 b19 3 b32 3 Lo tA7 5 PL40 nAE tA7 6 b07 1 b20 1 b33 1 PL40 nAE tA7 6 SA1 3 nPAr tA7 A b07 2 b20 2 b33 2 SA1 3 nPAr tA7 A nPon tA7 C b07 3 b20 3 b33 3 nPon tA7 C S16 3 nStr tA7 E 1 000 oPEr tA7 b b08 1 b21 1 b34 1 1 000 oPEr tA7 b 500 rES1 tA7 d b08 2 b21 1 b34 2 500 rES1 t...

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Page 227: ...tA7 2 b45 1 b58 1 b71 1 tA7 2 Pd40 bE14 tA7 3 b45 2 b58 2 b71 2 Pd40 bE14 tA7 3 PL01 Hi tA7 4 L tA7 5 b45 3 b58 3 b71 3 Lo tA7 5 PL40 nAE tA7 6 b46 1 b59 1 b72 1 PL40 nAE tA7 6 SA1 3 nPAr tA7 A b46 2 b59 2 b72 2 SA1 3 nPAr tA7 A nPon tA7 C b46 3 b59 3 b72 3 nPon tA7 C S16 3 nStr tA7 E 1 000 oPEr tA7 b b47 1 b60 1 b73 1 1 000 oPEr tA7 b 500 rES1 tA7 d b47 2 b60 2 b73 2 500 rES1 tA7 d 200 rES2 tA7 F...

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Page 229: ...3 2 b96 2 bh9 2 AE11 bA4 3 Pd01 bE01 tA7 1 b83 3 b96 3 bh9 3 Pd01 bE01 tA7 1 tA7 2 b84 1 b97 1 tA7 2 Pd40 bE14 tA7 3 b84 2 b97 2 Pd40 bE14 tA7 3 PL01 Hi tA7 4 L tA7 5 b84 3 b97 3 Lo tA7 5 PL40 nAE tA7 6 b85 1 b98 1 PL40 nAE tA7 6 SA1 3 nPAr tA7 A b85 2 b98 2 SA1 3 nPAr tA7 A nPon tA7 C b85 3 b98 3 nPon tA7 C S16 3 nStr tA7 E 1 000 oPEr tA7 b b86 1 b99 1 1 000 oPEr tA7 b 500 rES1 tA7 d b86 2 b99 2 ...

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Page 231: ... 2 c04 4 c14 3 c24 2 tA7 2 Pd40 bE14 tA7 3 c05 1 c14 4 c24 3 Pd40 bE14 tA7 3 PL01 Hi tA7 4 L tA7 5 c05 2 c15 1 c24 4 Lo tA7 5 PL40 nAE tA7 6 c05 3 c15 2 c25 1 PL40 nAE tA7 6 SA1 3 nPAr tA7 A c05 4 c15 3 c25 2 SA1 3 nPAr tA7 A nPon tA7 C c06 1 c15 4 c25 3 nPon tA7 C S16 3 nStr tA7 E 1 000 oPEr tA7 b c06 2 c16 1 c25 4 1 000 oPEr tA7 b 500 rES1 tA7 d c06 3 c16 2 c26 1 500 rES1 tA7 d 200 rES2 tA7 F C0...

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Page 233: ...A5 F c33 3 d4 02 AE11 bA4 3 Pd01 bE01 tA7 1 c33 4 d4 03 Pd01 bE01 tA7 1 tA7 2 d1 01 d4 04 tA7 2 Pd40 bE14 tA7 3 d1 02 d4 05 Pd40 bE14 tA7 3 PL01 Hi tA7 4 L tA7 5 d1 03 d4 06 Lo tA7 5 PL40 nAE tA7 6 d1 04 d4 07 PL40 nAE tA7 6 SA1 3 nPAr tA7 A d1 05 d4 08 SA1 3 nPAr tA7 A nPon tA7 C d1 06 d4 09 nPon tA7 C S16 3 nStr tA7 E 1 000 oPEr tA7 b d1 07 d4 10 1 000 oPEr tA7 b 500 rES1 tA7 d d1 08 d4 11 500 r...

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Page 235: ...1 tA7 1 tA7 2 h1 16 h4 02 ba2 2 tA7 2 Pd40 bE14 tA7 3 h1 17 h4 03 bA3 1 Pd40 bE14 tA7 3 PL01 Hi tA7 4 L tA7 5 h1 18 h4 04 bA3 2 Lo tA7 5 PL40 nAE tA7 6 h2 01 h4 05 bA4 1 PL40 nAE tA7 6 SA1 3 nPAr tA7 A h2 02 h4 06 bA4 2 SA1 3 nPAr tA7 A nPon tA7 C h2 03 h4 07 bA05 nPon tA7 C S16 3 nStr tA7 E 1 000 oPEr tA7 b h2 04 h4 08 bA06 1 000 oPEr tA7 b 500 rES1 tA7 d h2 05 h4 09 bA07 500 rES1 tA7 d 200 rES2 ...

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Page 237: ...1 dd1 U L03 3 L09 U Pd01 bE01 tA7 1 tA7 2 dd2 1 L03 4 L10 1 tA7 2 Pd40 bE14 tA7 3 dd2 2 L03 M L10 2 Pd40 bE14 tA7 3 PL01 Hi tA7 4 L tA7 5 dd2 3 L03 U L10 3 Lo tA7 5 PL40 nAE tA7 6 dd2 4 L04 1 L10 4 PL40 nAE tA7 6 SA1 3 nPAr tA7 A dd2 M L04 2 L10 M SA1 3 nPAr tA7 A nPon tA7 C dd2 U L04 3 L10 U nPon tA7 C S16 3 nStr tA7 E 1 000 oPEr tA7 b dd3 1 L04 4 L11 1 1 000 oPEr tA7 b 500 rES1 tA7 d dd3 2 L04 M...

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Page 239: ... d SA3 1 AE1A bA1 3 tA5 d tA5 F SA3 2 AE11 bA4 3 Pd01 bE01 tA7 1 SA4 1 Pd01 bE01 tA7 1 tA7 2 SA4 2 tA7 2 Pd40 bE14 tA7 3 SA5 1 Pd40 bE14 tA7 3 PL01 Hi tA7 4 L tA7 5 SA5 2 Lo tA7 5 PL40 nAE tA7 6 SA6 1 PL40 nAE tA7 6 SA1 3 nPAr tA7 A SA6 2 SA1 3 nPAr tA7 A nPon tA7 C SA7 1 nPon tA7 C S16 3 nStr tA7 E 1 000 oPEr tA7 b SA7 2 1 000 oPEr tA7 b 500 rES1 tA7 d SA8 1 500 rES1 tA7 d 200 rES2 tA7 F SA8 2 20...

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Page 241: ...1 F n011 n052 n093 h04 F dELt1 n012 n053 n094 dELt1 inSt 2 n013 n054 n095 inSt 2 1 delete n014 n055 n096 1 delete 2 insert n015 n056 n097 2 insert 1 2 only active n016 n057 n098 only active with E k n017 n058 n099 Enter key n018 n059 n100 n019 n060 n101 n020 n061 n102 n021 n062 n103 n022 n063 n104 n023 n064 n105 n024 n065 n106 n025 n066 n107 n026 n067 n108 n027 n068 n109 n028 n069 n110 n029 n070 n...

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Page 243: ... n127 n168 bh9 F c01 F n128 n169 c01 F n129 n170 C33 F d01 F n130 n171 d01 F n131 n172 d04 F n132 n173 d04 F h01 F n133 n174 h01 F n134 n175 h04 F dELt1 n135 dELt1 inSt 2 n136 inSt 2 1 delete n137 1 delete 2 insert n138 2 insert 1 2 only active n139 only active with E k n140 Enter key n141 n142 n143 n144 n145 n146 n147 n148 n149 n150 n151 n152 n153 n154 n155 n156 n157 n158 n159 n160 n161 n162 n163...

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Page 245: ...3 2 dP _ _ _ dE 100 0 dA 0 0 dA1 2 dA 0 0 dE 100 0 dE 100 0 dd3 3 dP _ _ _ dA1 3 dA 0 0 dA 0 0 dE 100 0 dE 100 0 dA1 4 dA 0 0 dd3 4 dP _ _ _ dE 100 0 dA 0 0 dA2 1 dA 0 0 dE 100 0 dE 100 0 Cnt1 StP 4 dA2 2 dA 0 0 CPt1 PA 1 000 1 dE 100 0 PE 1 000 1 dA2 3 dA 0 0 tA 1 000 1 dE 100 0 tE 1 000 1 dA2 4 dA 0 0 CPt2 PA 1 000 1 dE 100 0 PE 1 000 1 dd2 1 dP _ _ _ tA 1 000 1 dA 0 0 tE 1 000 1 dE 100 0 dd2 2 ...

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Page 247: ...ustomer setting sion FUL1 0 0 0 FUP2 10 10 0 20 20 0 0 0 0 40 40 0 10 10 0 60 60 0 20 20 0 80 80 0 30 30 0 100 100 0 40 40 0 FUL2 0 0 0 50 50 0 20 20 0 60 60 0 40 40 0 70 70 0 60 60 0 80 80 0 80 80 0 90 90 0 100 100 0 100 100 0 FUL3 0 0 0 110 110 0 20 20 0 40 40 0 MUP1 StP 8 60 60 0 MUP2 StP 8 80 80 0 SES bdr 9600 baud 100 100 0 Lrc norM FUP1 10 10 0 LET noL 0 0 0 Prt EvEn 10 10 0 Snr 0 20 20 0 Cb...

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Page 249: ...ming Aids SIPART DR24 6DR2410 C79000 G7476 C153 03 247 Configuring list CLPA Program name Processor Date Customer system Page CLFo CLCy CLSb CLPr Interval Program CLTi CLA1 CLA2 Clb1 Clb2 Clb3 Clb4 Clb5 Clb6 Clb7 Clb8 ...

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Page 251: ... 1 1 Pd27 10 00 1 dd2 4 dr 1 1 Pd28 10 00 1 dd 3 1 dr 1 1 Pd29 10 00 1 dd 3 2 dr 1 1 Pd30 10 00 1 dd3 3 dr 1 1 Pd31 10 00 1 dd 3 4 dr 1 1 Pd32 10 00 1 Pd10 10 00 1 Pd33 10 00 1 Pd02 10 00 1 Pd34 10 00 1 Pd03 10 00 1 Pd35 10 00 1 Pd04 10 00 1 Pd36 10 00 1 Pd05 10 00 1 Pd37 10 00 1 Pd06 10 00 1 Pd38 10 00 1 Pd07 10 00 1 Pd39 10 00 1 Pd08 10 00 1 Pd40 10 00 1 Pd09 10 00 1 PL01 0 000 1 Pd10 10 00 1 PL...

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Page 253: ...18 0 000 1 LiA 5 0 PL19 0 000 1 LiE 105 0 PL20 0 000 1 bin1 tin ProG s PL21 0 000 1 tr oFF s PL22 0 000 1 LiA 5 0 PL23 0 000 1 LiE 105 0 PL24 0 000 1 bin2 tin ProG s PL25 0 000 1 tr oFF s PL26 0 000 1 LiA 5 0 PL27 0 000 1 LiE 105 0 PL28 0 000 1 bin3 tin ProG s PL29 0 000 1 tr oFF s PL30 0 000 1 LiA 5 0 PL31 0 000 1 LiE 105 0 PL32 0 000 1 bin4 tin ProG s PL33 0 000 1 tr oFF s PL34 0 000 1 LiA 5 0 P...

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Page 255: ... AUto tn 9984 s YA 5 0 tv oFF s YE 105 0 vv 5 0 1 tY 60 s AH 0 0 CSE1 cP 0 100 1 Yo AUto tn 9984 s YA 5 0 tv oFF s YE 105 0 vv 5 0 1 tY 60 s AH 0 0 Ccn2 cP 0 100 1 Yo AUto tn 9984 s YA 5 0 tv oFF s YE 105 0 vv 5 0 1 ty 60 s AH 0 0 tA 180 ms Yo AUto tE 180 ms YA 5 0 CSE2 CP 0 100 1 YE 105 0 tn 9984 s tY 60 s tv oFF s Ccn3 cP 0 100 1 vv 5 0 1 tn 9984 s AH 0 0 tv oFF s Yo AUto vv 5 0 1 YA 5 0 AH 0 0 ...

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Page 257: ... s tn 9984 s vv 5 0 1 tv oFF s AH 0 0 vv 5 0 1 ty 60 s AH 0 0 tA 180 ms Yo AUto tE 180 ms YA 5 0 CSi3 cP 0 100 1 YE 105 0 tn 9984 s ty 60 s tv oFF s tA 180 ms vv 5 0 1 tE 180 ms AH 0 0 CSE4 cP 0 100 1 ty 60 s tn 9984 s tA 180 ms tv oFF s tE 180 ms vv 5 0 1 CSi4 cP 0 100 1 AH 0 0 tn 9984 s Yo AUto tv oFF s YA 5 0 vv 5 0 1 YE 105 0 AH 0 0 ty 60 s ty 60 s tA 180 ms tA 180 ms tE 180 ms tE 180 ms CSi1 ...

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Page 259: ...men i dd2 dd3 Factory setting Customer setting sion dd2 dd3 Factory setting Customer setting sion SPr1 SPA 0 0 SPE 100 0 SPr2 SPA 0 0 SPE 100 0 SPr3 SPA 0 0 SPE 100 0 SPr4 SPA 0 0 SPE 100 0 SPr5 SPA 0 0 SPE 100 0 SPr6 SPA 0 0 SPE 100 0 SPr7 SPA 0 0 SPE 100 0 Spr8 SPA 0 0 SPE 100 0 PUM1 tAE 20 ms tM 0 1 s PUM2 tAE 20 ms tM 0 1 s PUM3 tAE 20 ms tM 0 1 s PUM4 tAE 20 ms tM 0 1 s tAC1 PEr tA5 tAC2 PEr ...

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Page 261: ... G7476 C153 03 259 CAE4 5 Parameters Program name Processor Date Customer system Page Parameter Value Dimension CAE4 CAE5 name Factory setting Customer setting CAE5 dd2 dd1 dd1 dd3 SenS Mv unit C tC L tB 50 0 Mr 10 00 Cr MP _ _ _ MA 0 0 ME 100 0 CA CE PC ...

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Page 263: ...APST MEM Error message factory setting ASo Analog switch over b AUto automatic AU Preselection input adaptation b A Arithmetic block b01 to b85 output source b F Arithmetic block b01 to b85 function assignment b Arithmetic block b01 to b85 input 1 to 3 sink bAtt Battery backup bAU Digital output switch bA DIgital output 1 to 4 sink 1 2 bA 3 Digital output 1 to 4 source bA Digital output 05 to 16 s...

Page 264: ...l h CSi S controller 1 2 internal position feedback signal h CYCL cyclic d0 F Arithmetic block d01 to d03 function assignment d Arithmetic block d1 to d3 input 01 to 12 sink d A Arithmetic block d1 to d3 output 1 to 9 source d Arithmetic block d1 to d3 output 10 to 14 source dA Parameter Start display range dA L Display selection analog display LEDs hdEF dA Analog display 1 2 dA Analog display 1 2...

Page 265: ...etic block h1 2 output 1 to 4 source hdEF Parameterization preselection mode define hardware Hi High logic 1 inSt insert insert in pos row Kp Proportional action factor L LEDs L01 to L13 Inputs 1 2 sink L U LEDs L01 to L13 Input switching L14 LEDs L14 0 to L14 9 sink LED LED light emitting diode LEt Longitudinal parity position SES L Et Longitudinal parity position before ETX LG Decadic logarithme...

Page 266: ...er on nPoS not positioned nStr no structuring odd vertical parity formation odd oFF off oFL Overflow positive oFL oFL Overflow negative oFPA Offline parameter onPA Online parameter oP Error message Option 5 6 or OR b ovEr Shot Error message overshoot P P operation PA Parameter Start value Pd Logarithmic parameters 01 to 16 PE Parameter full scale Pi PI controller structure Pid PID controller struc...

Page 267: ...tart of scale tA Key tA1 to tA7 output 1 to 6 source tA U Key tA1 to tA7 switching sink digital tAE Minimum turn on time tACt Clock signal source td Parameter dead time tE Parameter Full scale tESt Test tF Filter time constant tFF T flip flop b TG Delay time of the controlled system tiME Timer monoflop b tin Integration time tM Period tn Integral action time tS Parameter setpoint ramp to to tr Tra...

Page 268: ...riable YH Manual manipulated variable yL Last manipulated variable before power failure YN Tracking variable yp P part of the manipulated variable YR Position feedback variable YZ Disturbance variable to the output manipulated variable Δw incremental w adjustment Δy incremental y adjustment 0MA 0 mA constant current 4MA 4 mA constant current 50H 50 Hz Frequency suppression 60H 60 Hz Frequency supp...

Page 269: ...internal position feedback 86 AdAP 84 87 88 138 Adaptation 84 Autom setting of control parameters 87 error messages 143 Adaptive filter 54 AFi 54 AH 78 Analog displays 32 Analog input module 95 Analog inputs 9 21 24 55 95 Analog outputs AA1 to AA9 29 Analog output module 15 APSt 12 162 Arithmetic 91 Arithmetic blocks c01 F to c33 F 53 Connection plan templates 205 d 1A to d 14 A 75 d01 F to d04 F ...

Page 270: ...cation 57 Mass flow computer m2 60 Physical notes 58 Volume flow computer 60 CPt 57 CPU self diagnostics 19 CSE 76 83 CSi 76 82 D D part 88 d 01 to d 12 72 d 1A to d 14 A 73 75 d01 F to d04 F 66 Data sinks 27 34 Data sources 34 36 Fault messages 37 with message function 36 Data storage 20 Dead time element 61 dELt 159 Demultiplexer 67 Design Hardware 8 Software 8 Digital displays 32 Digital inputs...

Page 271: ...es 201 Data sinks bLS bLPS bLB 27 Digital displays 32 Digital inputs BE1 to BE14 26 Keys tA1 to tA7 27 Input impedance 13 Inputs d 01 to d 12 72 inSt 159 Installation 107 Panel Mounting 107 Selecting the Installation Site 107 Integrator 55 56 with analog input Ain1 to Ain4 55 with binary input bin1 to bin6 56 K K controller 76 81 Keys tA1 to tA7 27 kp variation 88 L Label Replacing 171 LED test 17...

Page 272: ...ermocouple TC 119 PoS Err 40 Power on reset 19 Power supply 9 Standard controller 95 Power Supply Connection 108 Power supply unit 11 Replacing 172 Private parameters 69 Process operation mode 131 PROFIBUS DP Wiring 130 PROFIBUS DP 6DR2803 8P 16 Programming aids 195 Pt100 resistance thermometer 14 Pin assignment 119 Pulse width modulator 65 R R module 6DR2800 8R 13 Range of Application 8 Rear view...

Page 273: ...ription 7 Test 167 Thermocouple TC Pin assignment 119 Thermocouples TC 14 Timing functions 49 tU 88 Two position controller 188 Type file 17 U UNI module 6DR2800 8V 14 Unilinear controlled systems 88 User examples 177 Fixed setpoint controller 184 Mathem link 180 Maximum selection 177 Switching the display levels 191 Two position controller 188 User program memory 11 20 22 V Volume flow computer 6...

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Page 275: ......

Page 276: ...t Automation and Drives Sensors and Communication 76181 KARLSRUHE GERMANY Controller SIPART DR24 6DR2410 www siemens com processautomation Controller SIPART DR24 6DR2410 12 2006 Manual Edition p sipart C79000 G7476 C153 03 1PC79000G7476C153 C79000 G7476 C153 4 0 1 9 1 6 9 1 1 8 6 8 2 ...

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