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12

General Information Regarding the

Wiring

12.1

Mains Connection

 

NOTICE

Property damage due to incorrect mains connection

Direct connection to ungrounded / asymmetrically grounded mains (IT mains with

start point / IT delta mains) can destroy the devices.

Connecting the device to this mains type is only possible with isolating transformer.

Also consider the manual "Unit Assembly Complying to EMC", chapter "Connec‐

tion to Different Supply System Types".

12.2

Cable Requirements

The cables described in this chapter meet the SIEB & MEYER requirements to cables

and connectors in order to ensure their proper function.

 

NOTICE

Risk of cable damage due to mechanical loads

Cables that are exposed to mechanical loads, e.g. trailing chains or similar, must

be suited for this purpose. Otherwise, damage may occur. SIEB & MEYER cables

are not suitable for trailing chains!

The machine manufacturer must ensure that only cables are used that are suitable

for this purpose.

In general, the following principles apply for the cables (see also documentation “Unit

Assembly Complying EMC”)

Motor and signal cables must not be wired in the same cable protection hose!

Motor  cables  must  have  a  wire-meshed  shield.  They  must  be  wired  separately

from signal cables.

Signal lines must have a wire-meshed shield. Differential signals should only be

transmitted  with  twisted-pair  lines.  They  must  be  wired  separately  from  motor

cables.

The cable shields must be connected to the connector shell inside of the connec‐

tors. In the switch cabinet they should be connected to a ground bus.

Cable shields not ending in a connector inside of the switch cabinet such as motor

cables must be connected to the ground bus.

Both  ends  of  the  shield  of  shielded  cables  must  generally  be  connected  to  the

shell.

The line cross-sections should be selected carefully: The maximum admissible current

should  not  be  exceeded  at  the  maximum  ambient  temperature  (see  technical  data).

DIN  VDE  0298-4  defines  the  admissible  values  for  the  individual  line  cross-sections

which must absolutely be taken into account.

W

General Information Regarding the Wiring

Drive System SD3 - Hardware Description

71

12

Summary of Contents for Drive System SD3 Series

Page 1: ...Drive System SD3 Hardware Description P TD 0000486 3 2017 03 30 SIEB MEYER W...

Page 2: ...49 4131 203 2000 support sieb meyer de http www sieb meyer com SIEB MEYER Shenzhen Trading Co Ltd Room A208 2 F Internet Innovation and Creation services base Building 2 No 126 Wanxia road Shekou Nan...

Page 3: ...vice 5 Drive Amplifier 03631490xy 6 Option Modules 7 Connector Pin Assignment 8 Connection Examples 9 Status Display and Error Messages 10 Battery Change 11 General Information Regarding the Wiring 12...

Page 4: ...Chapter Overview W 4 Drive System SD3 Hardware Description...

Page 5: ...ng to Category C3 21 5 Description of the Device 23 5 1 General Device Description and Use 23 5 2 Block Diagram 25 5 3 Type Plate 26 5 4 Device Designation 26 6 Drive Amplifier 03631490xy 29 6 1 Dimen...

Page 6: ...Encoder 0 58 9 2 1 Encoder 0 58 9 2 2 EnDat 2 2 59 9 2 3 BiSS Interface 59 9 3 X19 Encoder 1 60 9 4 X20Digital Inputs and Outputs 61 9 5 X21 Analog Inputs Outputs 62 9 5 1 Analog Outputs 62 9 5 2 Ana...

Page 7: ...Lock 78 13 2 Wiring Example 79 13 3 Requirements and Standards 80 14 Appendix 83 14 A Manufacturers 83 14 A 1 SIEB MEYER Accessories 83 14 A 1 1 Connectors of the Series SD3 83 14 A 1 2 Line Filters f...

Page 8: ...Content W 8 Drive System SD3 Hardware Description...

Page 9: ...sk symbol Graphic representation of the source of risk Risk levels Risk Level Description Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Indica...

Page 10: ...2 Illustration of General Notices Symbol Description Hint with additional further information Tip with suggestions and useful information 1 3 Technical Symbols Symbol Description LED indicator LED on...

Page 11: ...y sensitive components Installation only by experts with electromechanical experience Initial operation only by experts with experience in the fields of electrical engi neering drive technology Inform...

Page 12: ...ity Conditions of Acceptability When installing requirements of mentioned Test Standards and Installation Guide have to be fulfilled The equipments are intended for use in end use application within f...

Page 13: ...ropriately for the work The standards DIN VDE 0100 and DIN VDE 0110 as well as the national accident prevention regulations shall be considered When installing feed in systems adhere to all applicable...

Page 14: ...7 and DIN EN 61800 5 1 are applied consequently Technical data and the connection specification can be found in the respective product documents Line filters If adequate interference suppression measu...

Page 15: ...period is 2 years Electrolytic capacitors produce high leakage currents when a voltage is applied after a long storage period without applied voltage and must be reformed For this the operating volta...

Page 16: ...ff Consider the applicable VDE regulations and accident prevention regulations e g VBG 1 and VBG 4 DANGER Risk of serious injuries due to improper connection to earth Incorrect or insufficient connect...

Page 17: ...ration WARNING Risk of serious injuries due to moving machine parts During the operation of an installation with open doors or removed covers persons may seriously be injured by moving machine parts K...

Page 18: ...ty of at least one year Any claims for the products beyond this warranty shall be declared in an additional contractual agreement between SIEB MEYER and the customer Claims for damages are excluded im...

Page 19: ...If the mechanics or the electronics of the device are modified the conformity with the EC EEC directives and thus the label will expire W Safety Instructions Drive System SD3 Hardware Description 19 3...

Page 20: ...Safety Instructions W 20 Drive System SD3 Hardware Description 3...

Page 21: ...ments The device is equipped with basic interference elimitation functions via an inte grated line filter If motor cables longer than 5 m are used an external line filter may be required For detailed...

Page 22: ...Unit Assembly Complying EMC W 22 Drive System SD3 Hardware Description 4...

Page 23: ...l values configu ration etc Control all digital current control all digital speed control integrated position control all digital evaluation of the motor measuring system Open architecture expansion s...

Page 24: ...circuit voltage undervoltage and overvoltage activation of the power supply unit power supply Protective functions overspeed of the motor overload current overtemperature short circuit of the motor lo...

Page 25: ...5 2 Block Diagram Fig 1 Block diagram SD3 W Description of the Device Drive System SD3 Hardware Description 25 5...

Page 26: ...idual number of the device Device version Indicates the version of the hardware if no version is existent 0 000 is indicated here IP Code Indicates the level of protection of the device against touchi...

Page 27: ...ged by a device of another version please contact SIEB MEYER to check whether the devices are compatible or not In addition the device version indicates the update capability of the internal device so...

Page 28: ...Description of the Device W 28 Drive System SD3 Hardware Description 5...

Page 29: ...e device is obstructed the device could overheat and possibly become damaged When installing the device pay attention to the direction of air flow through the internally installed fan arrows For suffi...

Page 30: ...ne filter When motor lines are used that are longer than 5 m the device must be equipped with an external line filter to comply with the standard EMC Directive 2014 30 EU You find a list of the line f...

Page 31: ...0 W With internal ballast resistor the rated current must be reduced by The following applies 0 26 per 1 W ballast output 22 50 W With internal ballast resistor the rated current must be reduced by Th...

Page 32: ...SD Card The scope of supply of SD3 includes a microSD card The microSD card contains the device software firmware application and device settings and must be inserted in the card reader X1 For this pu...

Page 33: ...mental encoder TTL Hall encoder linear Hall encoder field plate sensor EnDat encoder Hiper face encoder BiSS interface page 46 X18 ENC0 Encoder 0 input page 48 X19 ENC1 Encoder 1 input page 48 X20 Dig...

Page 34: ...IO cables etc SK 14 1 Slots with a distance of 14 mm for shield connection clamps Motor cable X45 1 Shield connections clamps ensure wiring complying EMC and can be used as strain relief You can order...

Page 35: ...nsert the option module carefully into the slot Ensure the correct position of the module The front panel of the module be aligned correctly on the front panel of the device This ensures correct posit...

Page 36: ...e female RJ45 connectors Pin IO Name Description 1 O TX Transmit data 2 O TX Transmit data 3 I RX Receive data 4 Not assigned 5 Not assigned 6 I RX Receive data 7 Not assigned 8 Not assigned Option Mo...

Page 37: ...nction You can either use patch cables 1 1 or crossover cables TX crosslinked to RX Meaning of the LEDs Fig 6 Light emitting di odes on the option module LED Color Status Meaning TX1 Green Data transm...

Page 38: ...l The complete data channel is active ERR Red Communication error PW1 Green Processor watchdog processor active PW1 and PW2 flash alternately PW2 Green 7 1 2 036 31 0044A2 CAN Bus Slave Interface CAN...

Page 39: ...bus cable with two signal lines CAN_H and CAN_L The lines have a rated impedance of 120 Ohm The signal lines are connected to a terminating resistor 120 Ohm at both ends of the bus cable see figure F...

Page 40: ...dule 036 31 0045B1 includes 16 12 bit digital inputs and outputs X25 as well as 2 analog inputs and outputs X24 Dimensions Pin assignment of connector X24 analog interface 9 pole male submin D connect...

Page 41: ...24 V input A6 I O IO41 1 24 V output source driver or sink driver 24 V input A7 I O IO42 1 24 V output source driver or sink driver 24 V input A8 I O IO43 1 24 V output source driver or sink driver 24...

Page 42: ...input 24V_EXT serves for 24 volt via an external power supply unit If this type of connection is to be used connect the power supply either to the option module X25 pin A9 or to the basic module X20...

Page 43: ...ductors with ferrules can be put directly into the chamber without the help of a screwdriver 8 1 2 Click Lock System STCL Connectors Plugging the connector A Plug the connector as shown in the figure...

Page 44: ...n the cable use a screw driver 8 2 X1 microSD Card Reader The card reader X1 can read SD SDHC SDIO cards The card reader is located directly on the board under the front panel cover of the slot Option...

Page 45: ...DIN EN 60950 Data transfer rate 10 Mbit 100 Mbit 1 Gbit Make sure that you use a suitable patch cable for Ethernet or a correspon ding Ethernet switch 100 Mbit transmission communication via 4 wires 1...

Page 46: ...rface is used for the diagnosis of the device via the software drivemaster3 When the device is plugged into a PC the connection with the operating system is established via Ethernet interface with the...

Page 47: ...Ground 15 GND Ground 16 I PTC IN Motor temperature to be connected to GND 17 n c 18 I O M0_A Encoder 0 track A Data 19 I O M0_A Encoder 0 track A Data 20 I O M0_B Encoder 0 track B Clock 21 I O M0_B...

Page 48: ...17 pin 18 to 21 are provided on X18 pin 1 2 6 and 7 too To ensure troublefree functioning of the system consider the following Connect one measuring system only per device either to X17 or to X18 Lock...

Page 49: ...r or sink driver 24 V input A6 I O IO13 1 24 V output source driver or sink driver 24 V input A7 I O IO14 1 24 V output source driver or sink driver 24 V input A8 I O IO15 1 24 V output source driver...

Page 50: ...21 Analog Inputs Outputs 9 pole male submin D connector X21 Pin I O Name Meaning 1 I AIN1 Reference point of AIN1 pin 2 2 I AIN1 Analog input 1 3 I AIN0 Analog input 0 4 GND Ground 5 n c 6 O AOUT1 Ana...

Page 51: ...ion apply for connectors used in applications with 1 mm standard plastic optical fibers Technical data Rated value Storage temperature 40 to 70 C Operating temperature 20 to 70 C Tensile stress Betwee...

Page 52: ...article number Polishing disk for optical fiber cables 47000001 Dismantling tool for optical fiber cables 47000002 Grinding paper 47000003 8 12 X44 Mains Supply 4 pole Power Combicon connector suitabl...

Page 53: ...10 The maximum permissible length of a shielded motor cable is 25 m Related topics Connection example X45 Motor Phases page 64 Cable notes Motor Cable page 73 8 14 X63 External Ballast Resistor 3 pole...

Page 54: ...24 V 1 Logic voltage 18 to 28 volts 1 The 24 V output is not suited to supply external safety circuits because an external voltage source is necessary to comply with the applicable standards If you u...

Page 55: ...p NOTICE Voltage VCC varies depending on the set measuring system When the connected measuring system is operated under a wrong voltage it can be damaged Check that you have chosen the right measuring...

Page 56: ...t 2 2 Fig 10 EnDat 2 2 digital 9 1 3 BiSS Interface Fig 11 BiSS interface When this measuring system is parameterized VCC_M0 is switched to 5 3 V Connection Examples W 56 Drive System SD3 Hardware Des...

Page 57: ...be used Twist mode sine sine cosine cosine rotor rotor designation of the line e g LIYCY 3 2 0 14 If the thermal motor protection is evaluated use a shielded cable with 4 twisted pairs of wires W Conn...

Page 58: ...9 2 X18 Encoder 0 9 2 1 Encoder 0 Fig 12 Encoder A B N Connection Examples W 58 Drive System SD3 Hardware Description 9...

Page 59: ...t 2 2 Fig 13 EnDat 2 2 digital 9 2 3 BiSS Interface Fig 14 BiSS interface When this measuring system is parameterized VCC_M0 is switched to 5 3 V W Connection Examples Drive System SD3 Hardware Descri...

Page 60: ...9 3 X19 Encoder 1 Connection Examples W 60 Drive System SD3 Hardware Description 9...

Page 61: ...ivating and deactivating the OUT 5 signal OUT 5 LOW B6 0 V OUT 5 HIGH B6 24 V Connector IO 6 is configured as Low Side output A consumer is connected to pin B7 LED relay The voltage level at pin B7 ch...

Page 62: ...et automatically in the firmware to activate the motor brake 9 5 X21 Analog Inputs Outputs 9 5 1 Analog Outputs Configurable output voltage 0 to 10 V max 1 mA Connection Examples W 62 Drive System SD3...

Page 63: ...5 2 Analog Inputs Voltage interface with input voltage range 10 V Can also be connected to potentiometer 500 5 k 9 6 X26 X27 SERVOLINK W Connection Examples Drive System SD3 Hardware Description 63 9...

Page 64: ...ne connect the motor housing to the ground of the machine or connect the ground terminal of the motor connector to the central ground point of the machine Consider the following with regard to shieldi...

Page 65: ...uit STO See also chapter 13 Safety Circuit Restart Lock STO page 77 9 9 1 Wiring with OSSD OSSD Output Signal Switching Device 9 9 2 Wiring without OSSD OSSD Output Signal Switching Device W Connectio...

Page 66: ...Connection Examples W 66 Drive System SD3 Hardware Description 9...

Page 67: ...eaning LED 1 Green Data exchange active LED 2 Yellow Ethernet connection OK 10 2 7 segment Display The drive amplifier SD3 provides a 7 segment display with decimal point The states of the 7 segment d...

Page 68: ...Status Display and Error Messages W 68 Drive System SD3 Hardware Description 10...

Page 69: ...e B The battery id located on the board fixed on the front panel of the device A Exchange the battery as follows Open the securing clip of the battery holder with a screw driver Angle the device far e...

Page 70: ...Battery Change W 70 Drive System SD3 Hardware Description 11...

Page 71: ...ollowing principles apply for the cables see also documentation Unit Assembly Complying EMC Motor and signal cables must not be wired in the same cable protection hose Motor cables must have a wire me...

Page 72: ...B2 wiring Wiring in installation tubes or closed installation channels 2 E wiring Free wiring of one cable with a min distance of 0 3 cable diameter to the wall 3 F wiring Free wiring of several cabl...

Page 73: ...are taken into account 12 2 1 Motor Cable DANGER Dangerous shock currents Earthing and shielding measures are required to protect devices and persons To ensure the safety of the operator earthing mus...

Page 74: ...order to keep interference as low as possible If possible connect the shield with both ends and the largest surface If this is not possible connect the shield with one end to the shield bar which can...

Page 75: ...D shells for wiring the different measuring systems The shield must be connected to the Submin D shell at the servo module side and to the housing of the measuring system Examples for the use of cond...

Page 76: ...General Information Regarding the Wiring W 76 Drive System SD3 Hardware Description 12...

Page 77: ...nd or 2 must be integrated into the machine if they are necessary for safety and or operational reasons The disadvantages of the disconnection can be eliminated by the consequent use of electronic ele...

Page 78: ...of the output stage transistors of the drive to be locked by interrupting the voltage supply of the controls Thus no control pulses can be passed on to the transistors of the output stages and the mo...

Page 79: ...hen the restart lock is activated Thus non self locking drives could be released Non self locking drives as hanging loads must be blocked with a mechanical brake 13 2 Wiring Example Combining a safe e...

Page 80: ...to EN ISO 13849 1 In order to obtain the safety level SIL 3 according to EN ISO 13849 1the circuit and the layout have been dimensioned according to IEC 60664 1 2008 01 Supporting material according t...

Page 81: ...IN EN 61800 5 2 2014 06 When connected appropriately the safety concept K1 does not supply any share of dangerous undetected errors in the safety chain for the function STO Thus the stop function 0 1...

Page 82: ...Safety Circuit Restart Lock STO W 82 Drive System SD3 Hardware Description 13...

Page 83: ...s for Frequency Converter Power Electronics EPCOS Line Filters 1 and 3 phase line filters high attenuation partial RCD compatibility The maximum current Imax must be adapted to the back up fuses of th...

Page 84: ...14 A 2 Phoenix Contact http www phoenixcontact com Order key for Phoenix connectors Labeled connectors can be ordered at SIEB MEYER Appendix W 84 Drive System SD3 Hardware Description 14 A...

Page 85: ...4 R Residual current device RCD 17 Restart lock 77 RJ45 cable 74 S Spring cage connection 43 Status display 67 STO Safe Torque Off 77 T Technical data 30 Type plate 26 U USB cable 74 W Wiring instruct...

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