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 11

Stabilizer Operation and User guide

   

version 2950-4 - 2018

Service and Maintenance

SERVICE

Both pressure filter and return filter have pressure drop indicators. Check indicators every 6th month. The check have to be done 

with oil temperature above 40˚C, and the most flow demanding consumer active. Filter element replacement are required if indica

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tors are in the red area.
 

Hydraulic oil replacement:

Every 4000 operating hours or every 3rd year. For heavy duty applications and commercial use, we recommend oil sample analyses 
every year.
***Check oil color every 6th month. White or grey oil indicates water ingress or heavy condensation. This will require filter replace-
ment, oil replacement and flushing of the system. See schedule and Hydraulic system manual. 

CONTROL SYSTEM

With the exception of keeping the electrical parts and wiring clean, dry and damage-free, no maintenance is required for these parts. 
In general, all electrical equipment should be periodically checked to ensure that there are no mechanical damage or water build-up.

POWER UNIT

The power unit and its associated components require maintenance and have a lifetime so will in the future require replacement which 
can be done preventively as indicated within the charts here, to avoid potential follow damage to other parts.

The hydraulic oil integrity must be checked as per the schedule by extracting a sample from the system for analyzis to ensure it is with-
ing the standards of its spesifications. 

The hydraulic power unit motor should not stay unused for longer periods, and either manually rotated every 3 months or started to 
ensure proper lubrication of the shafts and bearings on its shaft and bearings. 

PREVENTATIVE MAINTENANCE SCHEDULE

The maintenance schedules in this section indicate the recommended preventative maintenance intervals for equipment supplied by 
Side-Power. Components utilized in Side-Power Stabilizer Systems but not supplied by Side-Power are not included in the maintenance 
schedule or under any Side-Power warranty.

The maintenance intervals are listed in hours of operation and time where relevant. Maintenance is to be performed according to this 
schedule utilizing time or hour intervals, whichever comes first. . The maintenance schedule incorporates the minimum required main-
tenance to ensure correct operation of the system. Should these guidelines not be followed, the warranty for those items will be void.

To perform maintenance, replacement parts may need to be purchased. Refer to the recommended spares list and/or drawings for 
associated part numbers.

 

Contact a Authorized Side-Power technician.

* If analysis of the scheduled oil sample indicates an elevated level of brass particles in the hydraulic system, the pumps should be 
replaced or overhauled as soon as possible. Delay in component removal and system flushing will lead to contamination problems 
throughout the hydraulic system. Erratic component operation may be a symptom of hydraulic fluid contamination. 

*** 2000 operating hours or annually, whichever occurs first.

**** Fins should be inspected annually by diver if possible

The data in the table below is provided to assist the vessel in scheduling the appropriate service staff and coordination of vessel docking 
(haul out) for maintenance procedures.

Summary of Contents for Stabilizer

Page 1: ...Operation and User guide Stabilizer Systems Document id 2950 Revision 4 US Patent US9527556 AU Patent AU2013335369 Patent pending PCT NO2013 050067 ...

Page 2: ...u screen 5 Settings 6 Settings screen 6 System status screen 6 System info screen 6 Set time and date 6 Alarms and System monitoring 7 Alarm settings 7 Alarm list 7 Alarms and system monitoring 8 Boat handling restrictions 9 Service and Maintenance 10 Warrany Statement 14 All Side Power products fulfill the requirements of the relevant CE directives ...

Page 3: ... electrohydraulic powerpack with tank filtration and cooling is normally placed in the engine room 4 The controller driver for the power pack is located relatively close to the powerpack Thereby often fitted above the powerpack tank on a wall This contains a high voltage VFD so it should be placed to ensure to be dry at all times 5 The DC 24V electric or hydraulic cooling water pump if fitted is t...

Page 4: ...s running or an alternative hydraulic power source like the AC powerpack Always keep the stabilizer system active when running the boat in planning or fast semi planning mode also when on calm water The reason for this is to perform their stabilizing function to the required level the fins are a large part of the boats directional and heel stability especially at high speeds when the boats wet sur...

Page 5: ...C power pack has AC power to it If NOT lit there is no power so you can not start it 5 Indicates a fault on the AC motor VFD Variable Frequency Drive or other starting equipment fitted 6 Allows you to individually disable one of the fins for example if there is a technical problem with one fin only and you want to still have 50 stabilization function or if you are mored close to a dock or another ...

Page 6: ... update through S link to support further updates later 5 Control panel software version Seperate update directly in panel not by S link 6 Shows the total operating hours of the system 7 Shows the operating hours of the system since main authorized service See seperate section in manual for service intervals 8 Press to program date and time 9 Returns to SETTINGS menu C SET DATE TIME screen Shows c...

Page 7: ...al caution as described later If you get an alarm this shows up on your control panel Press the SHOW ALARMS button and this will take you to the alarms page which shows you what the system is alarming for There you can ACKNOWLEDGE ALARM and the system will then try to re start If the problem persist by the alarm re appearing the issue needs to be checked and rectified before the system will work a...

Page 8: ...p valve is open Pressure below 25 bar indicates a hydraulic system failure LS signal failure or AC pump failure All pressure readings to be done with stabilizers ON Pressure readings should be carried out first with main engines running then with AC pump running at anchor mode L2 Fin x position Encoder is reading invalid angle Check cables and their connections between ECU and fin position sensor ...

Page 9: ...reading that there is either a fault with the electric activation of the mentioned valve or a cable or cable connection issue Check control cables between the ECU and the related fin control valve L2 Servo Valve xx Current Sense The ECU is reading that there is either a fault with the electric activation of the mentioned valve or a cable or cable connection issue Check control cables between the E...

Page 10: ... the fin and the underside of the hull o Axial play should be checked by measuring the relative distance between the top of the axle shaft and hull plate By using a crow bar on the twin yoke moving and feeling the tighteness of the bearings inside the boat while measur ing from a fixed point with a micrometer NOTE Because of the big variation in different vessels actual use and operation system sp...

Page 11: ...nger periods and either manually rotated every 3 months or started to ensure proper lubrication of the shafts and bearings on its shaft and bearings PREVENTATIVE MAINTENANCE SCHEDULE The maintenance schedules in this section indicate the recommended preventative maintenance intervals for equipment supplied by Side Power Components utilized in Side Power Stabilizer Systems but not supplied by Side ...

Page 12: ... D ü 9 Replace Lower Shaft Seals 3 D ü 10 Replace Main Shaft Bearings 3 D ü 11 Inspect and replace Spherical Bear ings and Cylinder Pins if necessary NOT relevant for SPS55 2 W ü ü 12 Rebuild Replace Cylinders 3 W ü ü 13 Replace the Fin Angle Belt 1 W ü ü 14 Replace hydraulic actuator hoses 3 W ü ü 36 3rd Maintenance schedule Service level 250h 500h 2000h 4000h 8000h 12000h When out of water When ...

Page 13: ... ü 8 Inspect Motor and Frame Mounts 1 W ü 9 Test Hydraulic Oil Quality by means of taking sample 2 W ü ü 12 1st 10 Replace Return Filter Element 1 W ü ü 24 2nd 11 Replace Pressure Filter Element 1 W ü ü 24 2nd 12 Change Oil Refill with mineral based hydraulic oil ISO VG46 1 W ü ü 36 3rd 13 Replace Drive Coupling Element 3 W ü 14 Rebuild Replace Cooling Pump 3 W ü 15 Replace Hydraulic Hoses 3 W ü 1...

Page 14: ...the purchase price Purchaser must submit a statement in writing from a professional boating equipment supplier that the installation instructions of the Installation and Operation Manual have been complied with and that the defect remains e warranty service shall be performed only by the Warrantor or an authorized Service Centre and any attempt to remedy the defect by anyone else shall render this...

Page 15: ...15 Stabilizer Operation and User guide version 2950 4 2018 ...

Page 16: ...nt was correct at the time it was published However Sleipner Motor AS can not accept liability for any inaccuracies or omissions it may contain Continuous product improvement may change the product specifications without notice Therefore Sleipner Motor AS can not accept liability for any pos sible differences between product and document ...

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